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Wyn ndford Housi H ing Estat E te

Comb bined Heat & Pow Pla wer ant


C2234LC0 04 rom Clarke Energy Proposal fr 20th Janua 2012 ary

Our Ref: C2 2234LC04/dw wl

Date: 20th J January 2012

Wilkinson Mr David W Vital Energi, Century House, d, Roman road Blackburn, BB1 2LD,

Dear Mr Wilkinson ESTATE CHP SCHEME P WYNFORD HOUSING E receipt of yo enquiry documents, p our d please find the enclosed our propos for a GE Energy high t d sal h Further to r efficiency, lo emission lean-burn gas engine g ow n, g generating sy ystem as sed around the performa t ance specification receiv and is c ved centred on the following g Our offer ha been bas gas engine generator se ets: Option A Supply, inst tallation, com mmissioning and testing of 1 off GE Energy type JMS320GS g e S-NL (C05), Natural gas, , CHP modul complete with scope of supply as detailed her le, s rein. The CHP sy ystem will co onsist of a high efficienc low NOx emission Je h cy, enbacher ga engine generator unit, as , with a rated electrical o d output of 1,0 067kWe, 415V 50Hz, electrical efficie V, ency of 40.9 and heat exchangers 9% s for the utiliz zation of the engine waste heat as folllows. ered from th engine lub oil, interc he be cooler, jacke water, and exhaust ga circuits will provide a et d as w Heat recove usable therm output o 1,193kWth based on ho water flow & return tem mal of ot w mperatures t through the engine of 90 0 & 70C resp pectively. e e ating down to 50% lo oad whilst maintaining low NOx emissions of m e f The engine is capable of modula <500mg/Nm3 (@ 5% O2). The engine is also ava m e ailable with NOx emission <250mg/N 3. N ns Nm Option B Supply, inst tallation, com mmissioning and testing of 1 off GE Energy type JMS416GS S-NL (B305), Natural gas, , CHP modul complete with scope of supply as detailed her le, s rein. The CHP sy ystem will co onsist of a high efficienc low NOx emission Je h cy, enbacher ga engine generator unit, as , with a rated electrical o d output of 1,189kWe, 415V 50Hz, electrical efficie V, ency of 43.0 and heat exchangers 0% s for the utiliz zation of the engine waste heat as folllows. Heat recove ered from th engine lub oil, interc he be cooler, jacke water, and exhaust ga circuits will provide a et d as w usable therm output o 1,201kWth based on ho water flow & return tem mal of ot w mperatures t through the engine of 90 0 & 70C resp pectively. e e ating down to 50% lo oad whilst maintaining low NOx emissions of m e f The engine is capable of modula <500mg/Nm3 (@ 5% O2). The engine is also ava m e ailable with NOx emission <250mg/N 3. N ns Nm module will be installed in e nside an aco oustic lined enclosure designed to ac e chieve 75dBA @ 1m and A d The CHP m complete w with a low noise force draught ventilation system to provide the required cooling and ed e c d combustion air for the g n generator set t.

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ent upply is confirmed in the Scope of Wo orks herein. The full exte of our su our ok o g t n We trust this offer is in line with yo requirem ents and loo forward to discussing the project with you in . ntime should you have an further inf d ny formation ple ease do not hesitate to contact us. c due course. In the mean erely Yours since CLARKE EN NERGY LIMIT TED

__________ ___________ Adam Wray y-Summerson Sales Engin neer

_______ ____________ ___ David Lodge L Propos Engineer sals r

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Content of Pro ts oposal


1 2 3 4 5 6 7 8 For of Tende rm er Sco of Work ope ks Dem marcation P Points Ten nder Assumptions & Qu ualifications s Pre eliminary Pro oject Progra amme Pric Schedule ce e CHP Plant Maintenance Com mmercial Su ummary and Payment S d Schedule

App pendices 9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 CHP Pe erformance Data Technic Specific cal cation for CH plant HP CHP Pl lant General Arrangeme & PID Drawings ent Relevant Experience Clarke Energy In House Capa bilities H Clarke Energy Afte Sales Sup er pport Clarke Energy Project Insuran Cover nce Health, Safety & En , nvironmenta Policies al

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1. Form of Tend m der

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Century House, Roman Road Blackburn, Lancashire United Kingdom, BB1 2LD Tel: +44 (0) 1254 296 000 Fax: +44 (0) 1254 296 040 Email: sales@vitalenergi.co.uk Web: www.vitalenergi.co.uk

VEUL Ref: 1115-1 Date: 09/01/2012 Clarke Energy UK Power House Senator Point South Boundary Road Knowsley Industrial Park Liverpool L33 7RR For the attention of Adam Wray-Summerson Dear Sirs, Re: Letter of Invitation Project: - VC50326 Wyndford Estate, Glasgow

We would be pleased to receive your quotation, to be returned as instructed, for the works package fully described in the attached Sub-Contractor/Supplier Enquiry and the information comprising the same. Your attention is drawn, in particular, to the requirements that your Tender, and any subsequent Order from ourselves, will be based on and subject to, the conditions and requirements therein. The provision of the information in any of these documents or that contained within the foregoing Conditions, does not relieve the Tenderer of responsibility for obtaining his own information to ensure the sufficiency of his Tender. In making this offer, the Tenderer will be deemed to have satisfied himself as to the Site Conditions and to have full knowledge of both the Main and Head Sub-Contract Conditions and will satisfy themselves as to their ability to comply, without amendment, clarification, deviation and/or amendment whatsoever with the documents contained or referenced herein. The balance of the Drawings / Schedules, etc., as applicable, are available at the address at the foot of our letterhead. Please contact Richard Yates to inspect these, as you will be deemed to have full knowledge of them. It is the Tenderers responsibility to ensure that all drawings relevant to the specialist installation have been considered. Should you wish to raise queries in regards to the information contained herein please contact the appropriate contact contained within section A1 of the Sub-Contractor/Supplier Enquiry. For the purpose of record we would appreciate all queries to be via email. The Tenderer is required to advise of errors and required deviations from current British Standards, Specifications, Performance requirements, Drawings and any other attendant documents to this tender enquiry. Before you visit the Site, if required, for the purpose of tendering, you must apply to this Office. No person will be allowed to visit the site without prior consent. Any of your own Sub-Contractors must obtain permission through you to visit the Site. If the Tenderer, for whatever reason, chooses not to visit site it is accepted that no later reliance whatsoever may be associated with the omission of this action. If, for any reason, you wish to submit an offer which differs from the requirements stated in the Tender Invitation Documents, such an offer can only considered if it accompanies an offer based on the Tender Invitation Documents. You should not alter any of the documents as this may invalidate your Tender.

Registered in England. No: 4050190

Century House, Roman Road Blackburn, Lancashire United Kingdom, BB1 2LD Tel: +44 (0) 1254 296 000 Fax: +44 (0) 1254 296 040 Email: sales@vitalenergi.co.uk Web: www.vitalenergi.co.uk

In support of your price for the Works you will be required to submit a comprehensive Schedule of Rates (the purpose of which will be the evaluation of your offer and the subsequent value of change) which support the submitted value, inclusive of but not restricted to; Materials Equipment Labour Testing and Commissioning Plant Prelims Overhead and Profit

Please submit any case studies or other literature highlighting your experience in similar projects, along with any accreditations that you feel may support your price. Please arrange to complete and return the attached Form of Tender. Note that in any subsequent Order, any Standard Condition of Sale attached to your Quotation would be deemed invalid, except where specifically agreed, in writing, prior to the Order being placed. Inclusion of any such diverse conditions may result in any Tender being discarded without further consideration. Completed copies of the enclosed Form of Tender, together with supporting documentation, are to be returned to reach us not later than 20/01/2012. Failure to complete the enclosed Form of Tender may invalidate your tender return. Please acknowledge this letter and documents and confirm that you will be submitting a Tender. We look forward to receipt of your Tender by the date requested. If, in the meantime, you have any query or require clarification of any matter in connection within the foregoing, please do not hesitate to contact the undersigned.

Yours faithfully,

Richard Yates Senior Quantity Surveyor For and on behalf of Vital Energi Utilities Limited

Registered in England. No: 4050190

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Century House, Roman Road Blackburn, Lancashire United Kingdom, BB1 2LD Tel: +44 (0) 1254 296 000 Fax: +44 (0) 1254 296 040 Email: sales@vitalenergi.co.uk Web: www.vitalenergi.co.uk

FORM OF TENDER TO: Richard Yates Vital Energi Utilities Limited Century House Roman Road Blackburn BB1 2LD

FROM: Clarke Energy UK Power House Senator Point South Boundary Road Knowsley Industrial Park Liverpool L33 7RR VEUL Ref: 1115-1

PROJECT:- VC50326 Wyndford Estate, Glasgow We, Clarke Energy UK

Offer to execute, as directed, the following Services / Installation Works at the above Site: All strictly in accordance with Vital Energi Utilities Limited Letter of invitation reference 1115-1 dated 09/01/2012 and agree to conclude the Agreement under the terms stipulated within the sub-contract/supplier enquiry ref: 1115-1, without amendment, as requested. Anticipated Period for completion of Design / Manufacturer, Delivery, Installation and Execution of Works on Site (including Commissioning and Testing) from receipt of Order is 40 weeks.

I.

For the Lump Sum Tender of;

For the (VAT exclusive) Sum of 653,701 (J320 option) alternatively 688,887 (J416 option

II.

Schedule of Items and Rates as attached, changes/variations/compensation events

Reference

renumeration

for

contract

It is accepted that a sample of items as listed within the Schedule of Rates will be required to be verified and we will provide such required information no later than 24 hours from written request for the same.

III.

The following were used in the Labour calculation of the lump sum bid: .

Total Labour Hours:

Registered in England. No: 4050190

3 of 4

Century House, Roman Road Blackburn, Lancashire United Kingdom, BB1 2LD Tel: +44 (0) 1254 296 000 Fax: +44 (0) 1254 296 040 Email: sales@vitalenergi.co.uk Web: www.vitalenergi.co.uk

Labour Rate:

. Fully inclusive.

IV.

The following percentage rates were used in the calculation of the lump sum bid and can be verified by an independent body upon request: ..% ..%

Percentage addition for Fixed Overhead: Percentage addition for Profit:

The information as provided may be used in the regression of your Schedule of Rates items to verify that the Tenderers best endeavours have been used in the compilation of such rates.

V. Daywork Definition

If works require to be priced utilising Daywork the following additions will be required:

Labour %

Material %

Plant %

RICS/BEC RICS/ECA RICS/HVCA

VI.

The following information is included for your information:

HM Revenue and Customs Documentation UTR No. 2640007822 Public Liability and Employers Liability Insurance Policies see attached summary Product Liability Insurance. see attached summary Professional Indemnity Insurance see attached summary Our offer is held open for acceptance for any period as reasonably accepted by Vital Energi Utilities Limited as requested by the client, and a minimum of 24 weeks. We confirm that any conditions appended by us do not form part of and may invalidate the Tender.

Signed for and on behalf of the Tenderer

. (Director)

Date ..

Registered in England. No: 4050190

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Remuneration for Contract Changes/Variations/Compensation Events


Price Basis Variations / Contract Changes /Compensation Events shall be priced either as: Fixed Price packages with a corresponding milestone payment schedule and/or, On a rated /reimbursable basis with monthly invoicingin these circumstances the Supplier shall provide a budgetary estimate to the Purchaser for approval and shall not exceed the approved budget without the Purchasers approval. The Purchaser and the Supplier shall agree the price basis for tasks (as above) and as the Contract allows and as appropriate to the certainty/surety of the scope. Please note that the rates herein are not the basis for pricing fixed price work and should not be viewed as such. Note: The illustrative rates herein are not a fully comprehensive set and the Supplier reserves the right to put forward additional disciplines as required to support specific tasks.

Discipline/Function fice HQ/Design office Q/D Head of Project Delivery Project Manager Project Administrator/ Documentation Control Engineering Manager Design Engineer (M+E) CAD Technician/ Draughtsman (M+E) Site ite Site Supervisor Site Project Engineer Commissioning Engineer Fitter (skilled) Fitter (semi-skilled) Pipe Fitter/Welder Electrician Instrument Engineer Labourer/Erector

/ Hour

/ Day

90.00 70.00 35.00 90.00 65.00 60.00

N/A N/A N/A N/A N/A N/A

N/A N/A N/A N/A N/A N/A N/A N/A N/A

400 440 750 440 320 320 440 440 240

Note: 1. Minimum day rates apply to site personnel regardless of part-days worked 2. HQ personnel shall be charged hourly

The above rates are: Selling rates inclusive of Profit Exclusive of travel and subsistence which shall be charged at invoiced cost plus a10% handling and administration charge. Applicable to travel time and all hours worked Based on an 8 hour working day (Site or HQ) Are exclusive of premiums for weekends/ out of hours working Exclusive of VAT Valid to end December 2012 Subcontracts Should any additional subcontracted work be required it will be charged at invoiced cost plus 15% Profit. Material Should any additional material procurement be required it will be charged at invoiced cost plus 15% Profit. Plant Hire Should any additional Plant be required it will be charged at invoiced cost plus 15% Profit.

2. S pe of Wo Scop f orks

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Scope of W e Works
Description n CEL Sco ope Su upply Exclusions

1.0 CHP Module P


1.1 Gas E Engine Gene erator Set Spark ignition gas engine Self-excited self-regula ated three-ph hase generat - 415V tor Flexible coupling, bell h housing, bas frame se Jacket wat cooling sy ter ystem Automatic lube oil reple enishing syst tem Genset mo ounted heat e exchangers Exhaust ga as/hot water heat exchan nger (EGHE) Fuel gas tra (gas pres ain ssure (80-200 0mbar) Starting ba atteries and c charging rect tifier. Electric jac cket water pr reheating Flexible connections Warm wate monitoring and return temperature control er g e Painting

1.2 Gene erator Contr System rol Module control panel (M MCP) (Dia.ne XT3) e Profibus ca ard Power control via exter rnal 420mA signal A Island mod operation de Black start facility Gas and sm moke detection, alarm an shutdown system nd n

1.3 Gene erator Switc chgear Synchroniz zing device, a automatic Grid monito oring device (G59/2) Generator circuit break ker Motor start ters and con ntrols for engine auxiliarie es

1.4 Facto Testing ory Engine test ting on natur gas in Jen ral nbach, Austr ria. Airfares, ac ccommodatio meals an transporta on, nd ation expenses associate s ed with client witnessing test

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Description n

CEL Sco ope Su upply Exclusions

1.5 Trans sport Delivery to site

2.0 Mec chanical W Works


2.1 Equip pment Offloading and Positioning P Cranage to offload equ o uipment from transport Assumes cle access and m ear a suitable ha standing for crane ard Offload and position th generator set onto pre d he epared base Offload and position du d ump radiator onto prepar base r red Offload and position ex d xhaust gas silencer Offload and position ex d xhaust gas heat exchang ger

2.2 Engin Low Tem ne mperature (L Water Ci rcuit LT) Dump radia ator with inve erter driven fans - design basis 35C maximum f n C ambient temperature, n noise level 65 5dBA @ 1m LT water ci irculating pump LT water 3 way control valve LT circuit e expansion ve essel LT circuit p pipe work and valves from engine to radiator 10 m 0m Insulation o pipe work of

2.3 Engin High Tem ne mperature (H Water C HT) Circuit Dump radia ator with inve erter driven fans f HT water c circulating pu ump HT water 3 way control valve war up bypass circuit rm s HT water 3 way control valve retu temperat ure control urn HT circuit e expansion ve essel HT circuit p pipe work an valves from engine to radiator nd Insulation o pipe work of

2.4 Engin Heat Rec ne covery Circu uit HT/LTHW w water circuit interface pla heat exc hanger ate Heat meter to measure gross heat recovery r e Pipe work a valves b and between engine HT water circuit, exh r haust gas hea at exchanger and primary side of the interface pla heat exch y ate hanger LTHW pipe ework, valves & circulatin pump bet s ng tween secondary side of the interface plate heat exc changer and the site hea ating circuit 5m

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Description n

CEL Sco ope Su upply Exclusions

Thermal sto ore

2.5 Engin Lube Oil System ne 2,500 litre c clean oil bun nded tank c/w heater and level gauge w d es 2,500 litre w waste oil bun nded tank Clean oil tr ransfer pump mounted in p nside clean o tank oil Day tank in nside enclosu ure Oil transfer pipe work from day tank to engine r Oil transfer pipe work (s r single skin) between stor b rage tanks, engine day ta e ank and CHP e engine, assum ming tanks within 25m of engine w f Trace heating of oil pip pes Containme for oil pip ent pes

2.6 Engin Exhaust S ne System Exhaust silencer 75dBA @ 1m Pressure R Relief Device (bursting dis and vent) sc Exhaust pip and supports work from engine t silencer pes to Exhaust pip and supports work from silencer to EGHE pes r Exhaust pip and supports work from EGHE to stack inlet 20m pes o Lagging an cladding o exhaust pipes nd of Lagging an cladding o exhaust silencer nd of Lagging an cladding o EGHE nd of Condensat drainage f te from silencer and system low points r m Free standing exhaust stack

2.7 Engin Fuel Gas System ne Gas slam s shut valve Gas booste er Gas isolatio valve on i on inlet to enclo osure elect ric actuated Flow meter with pressur r re/temperatu compensa and sign output to ure ator nal engine con ntrol panel Assembly a support of engine ga train and as Gas vent p pipework to s safe area for gas train rel ief valves

2.9 Equip pment Acce ess Access lad dder and plat tforms to equ uipment at h height

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Description n

CEL Sco ope Su upply Exclusions

3.0 - Gen nerator En nclosure and Ventila a ation


Acoustic panel type enclosure cons struction 75d dBA @ 1m Demountab acoustic panels to sid wall for en ble de ngine access s Cell ventila ation fans (forced draught system) Intake air fi ilter panel Intake and discharge air attenuator 75dBA @ 1 rs 1m Motorised dampers on intake and discharge d Temperature sensors a inverter for fan speed control and f d Gas and sm moke sensor inside eng rs gine and cont rooms trol Lifting beam for engin maintenan ms ne nce Ducting fro intake/dis om scharge atten nuators to w weather louve ers Building we eather louvers for intake and dischar air rge VEUL Supply L

4.0 - Elec ctrical Wo orks


4.1 Switc chgear and Cabling District Net twork Opera (DNO) sw ator witchgear an d earthing

Step up tra ansformer 0.4 415/11kV Transforme mounted H ring main unit er HV n Transforme mounted a er auxiliary supply cabinet 415V site d distribution b board

VEUL Supply L VEUL Supply L VEUL Supply L VEUL Supply L

11kV cablin from step up transform to site in ng p mer nterface 415V cablin - generator synch bre ng eaker to step up transform p mer 415V cablin - generator to generator synch br ng reaker 5m VEUL Supply L

4.2 Auxiliary Power and Control Wiring 415V powe supply to m er module cont panel (M CP) trol Power & co ontrol wiring - MCP to au uxiliaries insid enclosure de e Power & co ontrol wiring - MCP to lube oil storag heater & pump ge p Power & co ontrol wiring - MCP to du ump radiator r Power & co ontrol wiring - MCP to en nclosure ven tilation syste em Power & co ontrol wiring - MCP to ga flow mete as er Power & co ontrol wiring - MCP to ga isolation v as valve

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Description n

CEL Sco ope Su upply Exclusions

Power & co ontrol wiring - MCP to he meter eat

Control wir ring - MCP t HV switch to hgear Control wir ring - MCP t Site DCS/ to /SCADA/Pow Managem wer ment Ladder rac cking and cab trays required for sup ble pplied cables s

VEUL Supply L VEUL Supply L

4.3 Earth hing Works Earth syste study em Earth mat/e electrodes Neutral ear rthing contac panel an resistor ctor nd Bonding to local earth bar o VEUL Supply L VEUL Supply L VEUL Supply L

4.4 Light ting and Small Power Circuits C CHP enclosure lighting and small power g p CHP building lighting a small pow and wer External lig ghting Emergency lighting y VEUL Supply L

4.5 Remo Monitor ote ring and Con ntrol Autodialler installation Remote wo station ork Export con ntrol metering g SCADA/Po ower Manage ement/DCS/B BMS Local Area Network (LA AN) 2 telephone lines (one t be broadb e to band enabled for remote monitoring of d) e the gas eng gine generat set tor 4.6 Tariff Metering f Generated power mete ering Parasitic lo metering oad g VEUL Supply L VEUL Supply L VEUL Supply L VEUL Supply L VEUL Supply L

5.0 - Civi and Buil il lding Work ks

VEUL Supply L

6.0 Site Establish e hment


Site securit fencing ty Site office Site welfare facilities e

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Description n

CEL Sco ope Su upply Exclusions

Electricity a water su and upply charge es Hook up to a local elec o ctricity and water supply w Open and c covered stor rage at site Waste disp posal Scaffolding as required during insta g d allation work ks

7.0 - Con nsumables - Initial Fill s F


Lubricating oil for first f of clean oil storage tan g fill o nk Lubricating oil for trans g sformer Cooling wa ater, antifreez ze/inhibitor for engine co f ooling system m VEUL Supply L

8.0 - Tes sting and S Comm Site missioning g


Pre-commi issioning che ecks for CEL scope L Start up an commissio nd oning Generator performance test e

9.0 - Project and S Manag Site gement


CDM Co-o ordinator Role e Principal C Contractor Ro ole Clarke Ene ergy Project M Manager Clarke Ene ergy Site Sup pervisor for 10 weeks Quality Con ntrol in acco ordance with ISO 9001 Environmental manage ement in acco ordance with ISO 14001 h Operator b basic training during commissioning p g period

10.0 Do ocumenta ation


Engineering design and drawings fo the scope offered g d or e Operation a Mainten and nance Manua al As built dra awings Spare parts manual s Equipment foundation loading deta t ails Civil design drawings a calculations n, and Protection Study CHP QA M Monthly Repo orting

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3. D arcation Points Dema a n

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Dema arcatio Points on


HTCircuitH HeatRecoverySystem Flowandre eturnflanges sonseconda arysideofCH HPHTcircuitheatrecove eryplatehea atexchanger. GasSystem m Inletflangeongasisolationvalveat tenclosurew wall Inletandou utletflanges songasflow wmeter(free eissuetoVit talforinstallationonthe g emaingaslineentering theenginee enclosure) ExhaustSys stem Inletflangeonchimney ystack(stack kandflueline ersbyothers s) Condensate edrainvalvesinexhaustsystemlow points LubricationOil EngineClea anLubeOil oncleanlube eoilstorage tank Fillconnectiono EngineWas Drainconnectio steLubeOil ononwastelubeoilstora agetank System Ventilation CellVentilat tionIntake akeweather louver. Inta CellVentilat tionDischarg ge Disc chargeweat herlouver. Electrical Generatoro output Outgo oingtermina alsingeneratorsynchron nisingcircuitbreaker Incoming41 15/230vTP& &Nsupplies: Att terminalsinC CHPcontrolpanel ing: Controlwiri Att terminalsinC CHPcontrolpanelforI/O OforHVswit tchgear,fireandgasalar rms RemoteMo onitoring Terminalbo oxinCHPNo o.1controlpa anelforconn nectionofte elephoneline eforremotemonitoring Terminalbo oxinCHPNo o.1controlpa anelforconn nectionofte elephoneline etoAutodialller

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4. T Tender Assumpt s & A tions Q ifica ns Quali ation

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Tende Ass er sumpti ions & Qualificatio on


ualifications Tender Qu General Co omments:
The proposals presented herein are ba e ased on the information presented in the invitatio to tender n on r alon We expe that any information relevant to the CHP in ne. ect y n o nstallation th may otherwise have hat e influ uenced our p proposals ha been mad available to us already as de y. Our offer is made subject to the terms and conditio presente in the inv r ons ed vitation to tender. Clarke e Ene ergy Limited Special Cla auses are sh hown in this offer and relate to the Terms & Condition we s r e C e wou need to d uld discuss with you. If a awarded this Contract, Clarke Ene s ergy Limited would exp d pect to ente into a Sub-Contract er S t Agr reement with Vital Energ At this st h gi. tage we hav not had sight of the Main Contr ve s ract in place e betw ween Vital E Energi and the end clien and are subsequently unable to guarantee our ability to t nt s y o o com mply with the Terms spec e cified in the M Main Contra act. Det tails of our in nsurances are provided a an Append to this offer. as dix

Specialist Meeting Fo Comme orm ents:


Ple ease provide a copy of the VEUL C e Conditions of Purchase for review. T f Terms that we anticipate w e ma need furth discussio are include under our Special Cla ay her on ed auses. We would look to offer a Retention Bo e k R ond in lieu of actual Retentions on p o payment. Ple ease refer to o our attached proposed bon wording f approval. nd for For the equipm ment purchas we propos Payment Terms as de se se escribed in o ur Special Clauses. C Ple ease note tha our offer does not inclluded for any Trenches/D at d y Ducts or Plin nths/Bases unless stated u d in o Scope of Supply. Ou understand our ur ding is that all Civils works will be by others. a y

T19 CHP S Specificatio Commen on nts:


Sup pplied equipm ment will be provided in accordance with G59/2 requirement ts. The proposed GE Gas Engine Jenba e acher sets can achieve NOx emis e ssions <500 0mg/Nm3 or r 3 onal costs remain the same for bo engine versions and <25 50mg/Nm . T The capital and operatio r s oth v d tech hnical specif fications are attached for comparison of the unit efficiencies. r n

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5.0 P imin Prel nary Pro t oject P gram e Prog mme

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Prelim minary Proje Pro y ect ogram mme


Stage CHP Contr ract Award GE Jenbac cher generati set order placed ing r Submit out tline design d drawings (Lo oadings, GA and PIDs) Submit det tailed design drawings n Site establi ishment Commence CHP enclo e osure constru uction GE Jenbac cher generato set ready for despatch (Ex Works) or h Commence mechanica and electric installatio works on site e al cal on Completion of CHP ins n stallation Commissio and performance test on Take Over Week No. 0 1 4-6 16 22 23 27 28 38 39 40

The Manufa acturing Perio for GE Je od enbacher gen neration equ uipment is cu urrently 6.5 m months (Ex Works) from W receipt of a firm order a will subje to confirm and ect mation at tim of order. me tes valid under the precondi tion that all payments ha been paiid on time an all t p ave nd Delivery dat are only v commercial and technic details are clarified no later than 15 days after Contract Siignature. l cal o 1 r

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6. P e Schedu Price h ule

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Price Sched dule


1. 1 off JMS320G GS-NL (C05) CHP modul e, with elect trical output of 1,067kW e, generating at 415V W d plete with sco of supplly as describ above ope bed and 50Hz comp ) ule, ctrical output of 1,189kW e, generatin at 415V t W ng 2. 1 off JMS416GS-NL (B305) CHP modu with elec d plete with sco of supplly as describ above ope bed and 50Hz comp JMS S320GS-NL C05 2 284,476 169,278 42,278 87,778 69,892 6 653,701 JMS416GS-NL B305 5 319,10 06 169,83 33 42,27 78 87,77 78 69,89 92 688,88 87

Desc cription

Gene erator set supply includin delivery to site ng o Mech hanical equip pment suppl and install ation works ly Elect trical equipm ment supply and installatiion works a Acou ustic enclosu and venti ure ilation system (65dBA @ 1m) m Proje ect/site mana agement, tes sting & comm missioning TOTAL CON NTRACT VALUE:

ost ove s ulated using the prevailin exchange ng e The Euro co element within item 1 of the abo price has been calcu rate. Prices may be sub bject to adjus stment in the event the exchange rate has change at the tim of order. e e ed me

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7. C CHP Plant M tenance n Maint

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CHP P Plant M Mainte enanc ce


We strongly recommend the Client considers in cluding in th provision of a long term Maintenan contract y d he rm nce t within the scope of the project. An outline of our Comprehen o r nsive Mainte enance contr ract is as follows: o ntenance an also any nd y During the agreement period Clarke Energy will carry out the scheduled main unschedule maintenan should th need aris due to a fa conditio A summa of the lev of service ed nce he se ault on. ary vel e that we provide as part of our Maint tenance Agre eement follows: 1. Car out the s rry scheduled maintenance and any uns m scheduled maintenance in accordan with the m nce e man nufacturers instructions, in a safe an efficient manner. nd m 2. Oil changes car rried out according to the results of sampling e s 3. Mai intain a clean and safe working envir n w ronment during maintena ance operatio ons 4. Rem move and d dispose of, in accordan nce with all relevant leg gislation and guidance, any waste , e d mat terials includ ding spent oil and other lu ubricants 5. Rem motely monit the operation of the plant acces tor ssing and do ownloading o operational data at least d t onc a day ce 6. Use reasonable endeavours to minimise the incidence, severity and duration of any outa e e s e n ages 7. Mai intain record of plant pe ds erformance d data and sup pply to the cl lient on a tim mely basis su pertinent uch t ope erational info ormation as may reasona m ably be requir red 8. Per rform any rem medial work 9. Rem motely start t plant afte a non-critiical trip the er atically con ntrolled and monitore d ed around the cloc ck by the e The CHP module is automa GE Jenbac cher Dia.ne XT3 control and mo e onitoring sys stem. Should a fault occur the system will l communica ate via the GE Jenbac cher Herme remote data transm es mission (RDT system with central T) w l monitoring facility at Clarke Energy Head Offic where a proactive response willl be initiated to resume y ces d e a possible. normal operation of the equipment as soon as p to te g e ntrols is fitted with a simp autodialler which will d ple l In addition t the remot monitoring facility, the engine con dial out to the Engineer on call, shou a fault oc uld ccur. This provides 24hour, 365day c coverage for the CHP. eers are bas sed nationw wide and the erefore local to all sites and where s e Clarke Energy field service engine ecome the r regular engin neer for an installation, helping to minimises do m owntime and develop a d possible be good customer relations ship. We pre esently have almost 100 Service Engineers cover ring the UK. All service e engineers ar fully qualif re fied, experie enced and multi-skilled electro-mech m e hanical engin neers. They y also have re egular GE Je enbacher tra aining to kee them up to date with all aspects o the engine ep of e-generation n system and controls. d ully with necessa tools and consumab parts to carry out all ary d ble l Each engineer has a fu kitted out vehicle w the g nts. aspects of t servicing requiremen service opera ations is carr ried out from the Clarke Energy head office in th northwest of England. m d he t . Control of s A comprehe ensive spare parts stock e kholding of a around 5million is held and is ready for immedia dispatch y ate h to site if and when required. d ng e a d 427 ng s The followin rates are based on an expected operating profile of 6,4 operatin hours per annum (as instructed) for a 10yr c contract term These ra m. ates are bas sed on the previous callendar mont ths average e ate 1.13036 and with index d xation & exch hange rate adjustment fr rom the date of this offer e r exchange ra of 1 = in accordan with the Clarke Energ Maintenan Agreeme nce gy nce ent.

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Option 1: C Comprehensiv Maintena ve ance Contrac ct Clarke Energy maintenan y nce offering and is generally in line with the draft form of e d f This is the standard C contract att tached. It is charged on a fixed rate per operatin hour and covers all se ng c ervice activiti specified ies d in the contract: S-NL C05 JMS320GS S-NL B05/B305 JMS416GS 0.21 per ope rating hour 10 12 2.40 per ope rating hour

Comprehensiv Maintena ve ance Contrac with Major Services Ch ct r hargeable Option 2: C maintenance offering as O Option 1, ho owever it is charged such that there is an hourly c h y This is still the same m he services (oil changes, filter changes etc.); the provision of s f fee covering: baseline costs for th 2,000hr s es g nitoring; bre eakdown co over; call-ou uts; and cor rrective and d consumable including lube oil; remote mon preventive m maintenance with separate fees ch e; hargeable as they becom due for m me more major services and s d overhauls a specified. as S-NL C05 JMS320GS 44 ating hour 5.4 per opera 10,000hr servic ce 9,629 ce 27 7,626 20,000hr servic ce 79 9,564 30,000hr servic ce 27 7,626 40,000hr servic ce 9,629 50,000hr servic ce 15 52,827 60,000hr servic 30 ating hour 6.3 per opera 10,000hr servic ce 13 3,368 ce 35 5,839 20,000hr servic ce 10 00,775 30,000hr servic ce 35 5,839 40,000hr servic ce 13 3,368 50,000hr servic ce 19 92,611 60,000hr servic

S-NL B05/B305 JMS416GS

ntenance Onl Contract ly Option 3: Planned Main This is a ba asic planned maintenanc provision only contrac The rate includes pro ce ct. ovision of lub oil and all be l scheduled manufacture ers services according t the nomin 2,000 op to nal perating hou intervals but excludes ur b s tive and corr rective maint tenance, rem mote monitor ring and brea akdown calls s-out and co omes with no o any prevent availability g guarantee: JMS320GS S-NL C05 JMS416GS S-NL B05/B305 8.4 per opera 46 ating hour 10 0.14 per ope rating hour

ntenance Onl Contract w Major Se ly with ervices Char rgeable Option 4: Planned Main asic planned maintenanc provision only contrac The rate includes pro ce ct. ovision of lub oil and all be l This is a ba scheduled manufacture ers services according t the nomin 2,000 op to nal perating hou intervals but excludes ur b s tive and corr rective maint tenance, rem mote monitor ring and brea akdown calls s-out and co omes with no o any prevent availability g guarantee: S-NL C05 JMS320GS 3.68 per opera ating hour ce 9,629 10,000hr servic ce 27 7,626 20,000hr servic ce 79 9,564 30,000hr servic ce 27 7,626 40,000hr servic ce 9,629 50,000hr servic ce 15 52,827 60,000hr servic

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JMS416GS S-NL B05/B305

4.05 per opera ating hour ce 13 3,368 10,000hr servic ce 35 5,839 20,000hr servic ce 10 00,775 30,000hr servic ce 35 5,839 40,000hr servic ce 13 3,368 50,000hr servic ce 19 92,611 60,000hr servic

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Comm cial Sum ary & merc mma 8. C P ment Sch ule Paym t hedu

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Comm mercia Sum al mmary & Pay y yment Sche t edule


This offer is made sub s bject to the Clarke Ener rgy Limited Sta andard Cond ditions of Trading, (copiies of which ar available u re upon reques and Spec st) cial Clauses bel low. Purchaser sha comply w all with the requ uirements of f BS7121. The Purchaser is therefo e r ore obliged d to liaise with Seller o o h or Sellers appointed d re epresentative in order to ensure th sufficient e o hat t tim is allowe for a lift to be planned Purchaser me ed o d. r sh hall also pro ovide ground condition information d n fo the crane setup area a required. or s as .3 VALUE ADDED TA (VAT) AX 1. All prices quoted are exclu usive of VAT T. .4 VALID DITY 1. Unless previo ously withdra awn in writin this offer ng, r s he uotation. is valid for 60 days from th date of qu .5 EFFEC CTIVE CONT TRACT DATE E 1. Th contract will comme he ence from the date of f re eceipt of a firm order an acknowle nd edgement of f ou down payment appliication. All programme ur e da ates and lead times will be based fro this date om e an any prev nd vious or pro oposed prog gramme and d tim mescales will be ad w djusted acc cordingly if f ne ecessary. .6 WARR RANTY 1. Th Equipment offered is guaranteed against all he s d l material and workmanship defects for a period of m w p f 12 months fr 2 rom start up of the eq p quipment, or r 80 operatin hours, or a maximum of period of 000 ng f 15 months fr 5 rom the fac ctory shipme date, or ent r ac cknowledgem ment of rea adiness to deliver date, d , whichever is the soonest. w Th warranty guarantee w be invalidated if the he will e Eq quipment is not opera s ated and maintained in n ac ccordance with manufa w acturers ins structions or r th gas quality is outside acceptable limits. For he e e r th gas engin refer to G Jenbach technical he ne GE her l in nstruction No 1000-0300 Fuel Gas Quality, No. o. 0 . 11 100-0110 Parameters f for GE Jenbacher Gas s Engines and 1400-0091 Lack of Condensate e Concerning Fuel Gases. C .7 RETENTION OF T TITLE 1. Notwithstandi ing that risk in the Equipment shall k l ass urchaser upo delivery, full legal and on f d pa to the Pu eq quitable title and intere in all or any of the e est e Eq quipment supplied to the Contractor shall s l re emain in the Contractor a and shall not pass to the t e Purchaser unt the Contra til actor shall ha received ave d ayment in full of the Con ntract Price. pa he er sell y Th Purchase shall not s pledge or in any way ch harge by wa of securit for any in ay ty ndebtedness s th Equipmen or any pa thereof, which is the he nt art w e pr roperty of th Contracto Without prejudice to he or. o

Special C Clauses
1.1 TER RMS OF PAY YMENT

f act hin [a] 30% of the Cobntra Price to be paid with 45 day of firm ord ys der. f ct b [b] 65% of the Contrac Price to be paid on t he date of notification of readines to despat ch ss the plan nt. act Price to be paid o o [c] 5% of the Contra on etion of comm missioning or 90 days aft ter comple date of notification of readines to despat ch ss the plan whichever is the soon nt, nest. Any variatio to the abo may incur an increa on ove ase in the pric ce. Interest will be ch harged on all overdue ac ccounts at the rate of 5% above t he 5 base lendin rate of Bank of Scotland, su ch ng interest to b calculated on a daily basis from t he be d due date un the date o payment. ntil of DEL LIVERY 1.2 The Manufa acturing Peri iod for GE Power & Wat P ter generation e equipment is currently:s J320 4 mo onths J416 6 mo onths (Ex Works) from receip of a firm order. Actu pt ual delivery dat will be adv te vised at time of order. e Any delivery dates are only val lid under t he yments have been paid o e precondition that all pay on etter or Cred dit/Bank Gua arantee (whe ere time, the Le applicable) has been issued on time and all l details are clarified by no c commercial technical d later than 15 days after Contract Sig 5 gnature. be mal Equipment will usually b delivered during norm ours. Actual time of de elivery will be working ho advised by the Contrac ctor beforehand to ensu ure necessary access is a available. Sp pecial delive ery nts or wee ekend deliv very may be arrangemen subject to additional charges. Any delay in tside the con ntrol of the Contractor ma C ay delivery out incur storag and insurance charg ge ges, which w will be passed o to the Purchaser. on d ng s With regard to any liftin operations performed in connection with deliv very and offloading of Equipment at any stor rage location or Site, t he

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the other rig ghts of the C Contractor if the Purchas ser acts in breach of this clause all sums whatev ver er ontractor sh hall owing by the Purchase to the Co mediately du ue. become imm aser must in nsure the Equipment an The Purcha nd keep it insu ured to its fu price against all risks to ull the reasona able satisfact tion of the Contractor un C ntil property in the Equ n uipment pa asses to t he Purchaser. In the event of failure by the Purcha t y aser to pay t he Contract P Price the Co ontractor ma enter upo ay on ses owned o occupied or controlled by any premis the Purcha aser where the Plant is situated to i repossess t Equipme the ent. PER RMITS, CON NSENTS, LIC CENCES AN ND DUT TIES The Purcha aser before t commen the ncement of t he contract or order for Eq quipment is responsible f r for obtaining a permits, c all consents, lic cences, dutie es, building r regulation approval or planni ng permissions applicable to the site or installatio s on works of the Equipment e t. 1.8 ADD DITIONAL COSTS & VAR RIATIONS 1.9 Should any additional work need to be carrie y ed out over a and above what is inc clusive in t he contract price, then the Contractor labour rat e rs tes e nel applicable at the time for the type of personn e rchaser for t he required will be payable by the Pur carrying out the works. time spent c NOISE LEVELS 1.10 s e eld ns, Noise levels quoted are for free fie condition according to DIN 45635 5. CONNECTIONS TO REC NETWORK S 1.11 Applications to connect the gas eng s t gine generat tor in parallel with the local Regional Electric city Network Sup pply are the responsibillity e Company N of the Purch haser. The C Contractor will provide t he w necessary information, testing and certificatio d on. should any additional protection be However, s required or charges be imposed by the REC in r e b respect of site attenda ance or any other matt y ter hall then they sh not be borne by the Contractor. TEL LEPHONE LINE CONNEC CTION 1.12 Two teleph hone lines ar required for monitori ng re or e n. purposes fo each site installation Where t he Contractor carries out the installati ion works an nd one lines ar part of t he re states that the telepho scope of supply, a ma aximum sum of 400 h m has wed for. Sh hould the actual cost be a been allow greater than 400 for any reason the addition nal on amount will be passed o to the Purchaser.

1. .13 COMM MISSIONING G Unless stated otherwise commissio d oning of the e lant is limite to 10 wo rking days (8 hours per ed ( r pl da ay). In ca ase of delay caused by reasons ys s be eyond our co ontrol the co of additio ost onal working g da are to bo ays orne by the P Purchaser. Should the co ommissionin period be delayed or ng e r xtended for any reason beyond the control of n f ex th Contracto any additio he or onal charges incurred by s y th he Contract tor as a result, inc cluding any y ad dditional cha arges from J Jenbacheror Haase, will r l be passed on to the Purch e haser. .14 TECH HNICAL INFO ORMATION 1. Project specifications, do ocumentatio drawings on, s nd submitted with the offer w r an other technical data s ar for infor re rmation only and are subject to y o co onfirmation. Specific de etails for the project will e l be submitted during the c e course of the contract. e .15 MAINTENANCE P PAYMENTS 1. If the Equipm ment is to be maintained by the e Contractor an maintena C ny ance work done by the d e Contractor af C fter commiss sioning will be paid for r by the Purchaser at the contracted rate even if y f ha andover has not taken pllace. .16 EART THING 1. Where the Ge W eneration Pllant scheme has a new e w ea arth system installed a part of the Contract as t Works, the costs assoc W c ciated with obtaining a re eport and carrying out the works has been c t s n in ncluded up to a set sum of 5,000. Should the t m e su urvey repor state tha additiona works is rt at al s re equired to ac chieve the n ecessary res sistivity then n we reserve the right t w to increase the price e e ac ccordingly. 1. .17 GROU UND CONDIT TIONS Th Purchase shall have made available to the he er e e Contractor, before the a C b award of th Contract, he , su uch data on hydrolog o gical and sub-surface e co onditions as have been o obtained by or on behalf f of the Purcha f aser from inv vestigations undertaken n re elevant to th Works, w he where no da is made ata e av vailable the Contractor, u C unless other rwise stated, , as ssumes the ground be earing condit tions are in n ac ccordance with the loadiing requirem w ments. .18 CANC CELLATION C CHARGES 1. Th Purchase may termin he er nate this Con ntract at any y tim upon written notic to Contractor and me w ce d pa ayment of termination charges in accordance t e with the sched w dule set forth below: h

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on Terminatio Schedule No. of Days afte Terminatio er on Charge as Contract Ef ffective Date Percent of Contract P e o Price Less than 3 30 10% 31-60 61-90 30% 50%

Th liquidated damages payable in respect of he n f de eficiencies in performanc shall not exceed 5% n ce % of the Contr f ract Price fo the non performing for g Unit(s). The liquidated damages shall be the s e Contractors sole and exclusive liability for C r pe erformance deficiencies. d . Criteria C Electrical E Output O Liquidated Da amage 0.5% of the C Contract Price allocable e to the Non-p o performing unit for each u h fu 1.0% defi ciency in ac ull ccordance to o th he GE Jenbacher Technical l Description, C D Clause 0.10

91-date o notice o of of 70% Ready to S Ship After date of notice o of 100% Ready to S Ship ork ess Title to the Equipment and any wo in progre shall rema ain with C Contractor in the eve ent Purchaser elects to terminate this Contra act o on. pursuant to this provisio 1.19 LIQ QUIDATED DA AMAGES

0.5% of the C Contract Price allocable e to the Non-p o performing unit for each u h Fuel Input fu 1.0% sho F ull ortfall in acc cordance to o th he GE Jenbacher Technical l Description, C D Clause 0.10 otal on dated Dama ages To limitatio on Liquid Th he Contrac ctors overa all and to otal liability y he ereunder for all forms of liquidate damages ed s pr rovided for in this Con ntract shall not exceed d (10%) of the Contract Pric C ce. he a he o d Th Parties agree that th amount of liquidated da amages set forth above are reason e nable in light t of the anticipated harm c f caused by th breach of he f th duty rela he ated thereto and the difficulties of d f pr roof of loss and inconve enience or no on-feasibility y of obtaining an adequate remedy and the parties f a d s ar stopped from cont re testing the validity or r en nforceability of such a liquidated damage. All d l liq quidated damages due hereunder shall be the s e Contractors sole and ex C s xclusive liabi ility and the e Purchasers so and exc ole clusive remed for delay dy y nd cies under th contract. his an performance deficienc .20 LIMIT OF LIABILIT T TY 1. damages of any kind for Purchaser ma not claim d ay r ny sis ver, whether in contract, , an legal bas whatsoev in ndemnity, tortuous damage (including g ne egligence), strict or prod uct liability, impossibility s y of service, positive brea f ach of an obligation, or r ot therwise, ar rising out o the perfo of ormance or r br reach of the Contract o use of any Equipment e or y t or part thereof, unless t r the foregoing is due to o Contractors intentional misconduc or gross C ct s ne egligence. Purchaser sh be required to prove P hall e th existence of such int he e tentional mis sconduct or r gr ross negligen nce. The tot liability fo any and all tal or l da amages here eunder shall not exceed ten percent t (10%) of the Contract pric C ce. All liability under the e Contract sha terminate two (2) years after C all e r de elivery of the Equipmen or part th nt hereof giving g ris to the claim. se

Delay ual If any actu delivery milestone (take-over) is delayed by more than (14) days beyond t he y s Scheduled Milestone date due to causes n o not y sion of the Contract, t he excused by the provis Contractor shall pay th Purchaser as liquidate he r ed and not as a penalty, a sum equal to damages a (0.5%) of that portion of the Contract Pri ce n C ayed Equipm ment for ea ach attributable to the dela subsequent full week of delay up to an t k y, aggregate m maximum of (5%) of the contract pric ce. The liquidat ted damages shall be th Contracto he ors sole and ex xclusive liability for delays s. nding the fo oregoing, Co ontractor sh hall Notwithstan have no liab bility to the P Purchaser for the foregoi ng r liquidated d damages, un nless the Con ntractors dellay causes defe erment of th initial ope he eration date of the equipm ment and the Purchaser suffers actu e ual damages. rmance CHP Perfor If when first tested the equipment fails to achie t eve the perform mance for e either output or electric cal efficiency, the Contrac ctor shall be afforded a b e ut nt period to be agreed (bu in no even less than 9 90 days) during which it c correct and adjust t he can a d). If, wh en equipment (the correction period he t thin or at th latest at the end of t he retested wit Correction Period, the Equipment again fails to achieve the performan e nce for eith her output or electrical efficiency the Contractor shall pay to e r ser ges the Purchas as liquidated damag and not as a penalty a sum calcu ulated in acc cordance w with the table be elow.

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1.21

EXC CLUSION OF CON NSEQUENTIA AL DAM MAGES In no even whether as a result of breach of nt, contract, w warranty, ind demnity, tort tuous damag ge (including n negligence), strict or pr roduct liabilit ty, impossibility of service positive breach of an y e, obligation, or otherwise, shall Contractor or C ctors or suppliers be liab ble Contractors subcontrac venues, loss of use of t he for loss of profit or rev ociated equip pment, cost of Equipment or any asso st ment, facilitie es, capital, cos of substitute equipm services or replacemen power, do nt owntime cost ts, fines or pe enalties char rged to the Purchaser f for failure to meet perm mits, or for any speciial, consequent tial, incident tal, indirect or exempla ary damages. EXC CUSABLE DELAYS 1.22 The Contra actor shall no have any liability or be ot y considered to be in breach or default of its obligations under the C Contract to the extent th t hat ce performanc of such obligations is delayed or prevented, directly or in ndirectly, due to: e a) causes beyond its r reasonable control; or c b) acts of God, acts (or failure to act) of f s es governm mental aut thorities, fires, seve f ere weather conditions earthquak s, kes, strikes or labor disturbance es (outsid other de ctors factory floods, wa (declared or y), ar Contrac undecla ared), epide emics, civil unrest, riot ts, delays o accidents in transportation; or or s c) acts (or omissions) of the Purch r haser includi ng failure t promptly: (a) provide the Contract to t tor with inf formation an approvals necessary to nd s permit the Contrac ctor to proce eed with wo ork without interruption, or (b) immediately and w ms ent; comply with the term of payme or d) shipment to storage e The Contra actor shall no otify the Pur rchaser of a any such delay and strive to mitigate th delay to t he o he cticable. The Ready to Ship date or extent prac other date o performan shall be extended for a of nce e r period of time necessa to overco ary ome the effe ect xcusable de elay. If the Contractor is of such ex delayed by acts or omis ssions of the Purchaser, or e by the prere equisite wor of the Pur rk rchasers oth her contractors or suppliers the Contra s s, actor shall al so to ble be entitled t an equitab price adjustment. If such exc cusable dela extends for more th an ay f ed ninety (90) days and the Parties ha not agree ave for ng upon a revised basis f continuin the work at the ncluding adju ustment of t he the end of t delay, in price, then either Party (except where delay is w caused by t Purchase in which event only t he the er, Contractor), upon thirty (30) days written notic y w ce,
C2234 LC04 120120

may terminate the Contr m ract with res spect to the e po ortion of Eq quipment to which title has not yet t pa assed, whereupon the P Purchaser sh promptly hall y pa the Contractor term ay mination charges as set t fo orth in the Terminatiion Schedu e ule in the e Contract. C .23 ADDIT TIONAL PRO OPOSAL DOCUMENTS 1. Th offer is made subject to the follow his m t wing: Clarke Energy Limited S C Standard Co onditions of f Tr rading Conditions Special Clauses quipment Technical Descriptions for the s e Eq eq quipment off fered General Warra G anty Provisio of GE Je ons enbacher GE Jenbacher Technical I nstructions: G TI 1000-0300 Fuel Gas Q I Quality TI 1100-0110 Parame I 0 eter for Jenbacher Gas s Engines I Conditions, Operation & TI 1100-0111 General C Maintenance M TI 1100-0112 - Installation of Jenbach Engines I n her TI 1000-1109 Lubricating oils I g TI 2108-0031 Isolated op I neral peration gen n flict between the Clarke n e In the event of any conf Energy Limite Standard Conditions of Trading ed d s g nd ecial Clauses the Spec s, cial Clauses s an the Spe sh hall take pr recedence o over the Cla arke Energy y Li imited Stand dard Conditio of Tradin In these ons ng. e Clauses Jenb C bacher sha ll mean GE Power & E Water. W

Page 30 0

9. A endic Appe ces


9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 CHP Pe erformance Data Technic Specific cal cation for CH plant HP CHP Pl lant General Arrangeme Drawing ent g Relevant Experience Clarke Energy In House Capa bilities H Clarke Energy Afte Sales Sup er pport Clarke Energy Project insuran Cover nce Health, Safety & En , nvironmenta Policies al

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9.1 CHP Pe P erformance Data n a

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CHP P Perfor rmanc Data ce a


Engine eType Load Fuelg gasLHV Fuelin nput Gasco onsumption (based donfuelgas sLHVabove) ) Electricaloutputa atgeneratorterminals TotalrecoverablethermalOut tput Electricalefficienc cy Therm malefficiency y TotalEfficiencyof fCHP NOxe emissions(gu uaranteed) COem missions(exp pected) k kWh/Nm kW [1 1] 2,605 27 74 1,067 1,193 40.9 45.8 86.7 50 00 95 50 1xJMS320GSNL (C0 05) perset 100 0% 9.5 1 1xJMS416G GSNL (B305) Perset 100% 9.5 2,768 291 1,189 1,201 43.0 43.4 86.3 500 1,000

Nm/h [1 1] kWe kWth % % % mg/Nm3 [3 3] mg/Nm3 [3 3] [2 2] [2 2]

(1) (2) (3) (4) (5) (6)

At nominal speed and standard reference conditions ICFN according to DIN-IS 3046 and DIN 6271 SO d Accor rding to DIN-ISO 3046 and DIN 6271 respectively, with a tole 1, erance of + 5 %; Avera value bet age tween oil cha ange interva according to maintenance schedu excludin oil als g ule, ng chang ge At p. f. = 1.0 acco ording to VDE 0530 REM / IEC 34.1 with relative tolerances E M w t Total output with a tolerance of +/- 8 % o In dry exhaust gas at 5% O2 y s

Standard ra ating of the e engines is for an installatiion at an altit r tude 100m and an air in ntake temper rature 32C. Derating: >100m : 1.2% / 100 m % >32C : 1.6% %/C and >40 : 2%/C 0C

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9.2 T hnic S cification Tech cal Spec a n CH Plant HP P t

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04/2011

Technical Description Cogeneration Unit

JMS 320 GS-N.L

Natural Gas CHP Module

Electrical output Thermal output

1067 kW el. 1193 kW

Emission values
NOx < 500 mg/Nm (5% O2)

15.04.2011/CE

JMS 320 GS-N.L_C05_with EGHE_70-90C, 1063kW established

Copyright (rg) 1/20

0.01 Technical Data (at module) __________________________________________4


Main dimensions and weights (at module) Connections Output / fuel consumption Thermal energy balance Exhaust gas data Combustion air data Sound pressure level Sound power level Reactance and time constants General data - Hot water circuit Mixture Intercooler (1st stage) Mixture Intercooler (2nd stage) (Intercooler separate) Heat exchanger lube oil Heat exchanger engine jacket water Exhaust gas heat exchanger 5 5 5 6 6 6 7 7 8 9 9 9 9 9 9

0.02 Technical data of engine ____________________________________________6

0.03 Technical data of generator _________________________________________8 0.04 Technical data of heat recovery ______________________________________9

connection variant C __________________________________________________10 0.10 Technical parameters _____________________________________________11 1.00 Scope of supply - module __________________________________________12 1.01 Spark ignited gas engine __________________________________________12 1.01.01 Engine design _________________________________________________12 1.01.03 Standard tools (1/plant) _________________________________________14 1.03 Module accessories _______________________________________________14 1.03.01 Engine jacket water system ______________________________________15 1.07 Painting _________________________________________________________15 1.20.01 Starting system ________________________________________________16 1.20.03 Electric jacket water preheating __________________________________16 1.20.04 Flexible connections ___________________________________________17 2.00 Electrical equipment ______________________________________________17 4.00 Delivery, installation and commissioning _____________________________17
4.01 Carriage 4.02 Unloading 4.03 Assembly and installation 4.04 Storage 4.05 Start-up and commissioning 4.06 Trial run 4.07 Emission measurement (exhaust gas analyser) 17 17 17 17 18 18 18

15.04.2011/CE

JMS 320 GS-N.L_C05_with EGHE_70-90C, 1063kW established

Copyright (rg) 2/20

5.01 Limits of delivery _________________________________________________18 5.02 Factory tests and inspections ______________________________________19
5.02.01 Engine tests 5.02.02 Generator tests 5.02.03 Module tests 19 19 19

5.03 Documentation ___________________________________________________20

15.04.2011/CE

JMS 320 GS-N.L_C05_with EGHE_70-90C, 1063kW established

Copyright (rg) 3/20

0.01 Technical Data (at module)


Data at: Fuel gas LHV
kWh/Nm

Full Part Load load 9.5 100% 75% 50%


[2] *) [1] [4]

Energy input Gas volume Mechanical output Electrical output Recoverable thermal output ~ Intercooler 1st stage ~ Lube oil ~ Jacket water ~ Exhaust gas cooled to 120 C Total recoverable thermal output Total output generated Heat to be dissipated ~ Intercooler 2nd stage ~ Lube oil ~ Surface heat ~ Balance heat Spec. fuel consumption of engine Lube oil consumption Electrical efficiency Thermal efficiency Total efficiency Hot water circuit: Forward temperature Return temperature Hot water flow rate
*) approximate value for pipework dimensioning [_] Explanations: see 0.10 - Technical parameters

kW Nm/h kW kW el. kW kW kW kW kW kW total

2,605 274 1,095 1,067 181 118 352 542 1,193 2,259

2,007 211 821 797 98 103 303 449 953 1,750

1,409 148 548 528 29 82 251 335 697 1,225

[5]

kW kW ca. kW kW kWh/kWh ca. kg/h % % % [6] [2] [3] [7]

80 ~ 79 26 2.38 0.33 40.9% 45.8% 86.7%

51 ~ 65 20 2.45 ~ 39.7% 47.5% 87.2%

28 ~ 56 14 2.57 ~ 37.5% 49.4% 86.9%

C C m/h

90.0 70.0 51.2

86.0 70.0 51.2

81.7 70.0 51.2

All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment (intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of +/- 8% on the thermal output a further reserve of 10% is recommended for the dimensioning of the cooling requirements.

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Main dimensions and weights (at module)


Length Width Height Weight empty Weight filled
mm mm mm kg kg

~ 5,700 ~ 1,900 ~ 2,300 ~ 11,600 ~ 12,100

Connections
Hot water inlet and outlet Exhaust gas outlet Fuel gas (at gas train) Fuel Gas (at module) Water drain ISO 228 Condensate drain Safety valve - jacket water ISO 228 Safety valve - hot water Lube oil replenishing (pipe) Lube oil drain (pipe) Jacket water - filling (flex pipe) Intercooler water-Inlet/Outlet 1st stage Intercooler water-Inlet/Outlet 2nd stage
DN/PN DN/PN DN/PN DN/PN G DN/PN DN/PN DN/PN mm mm mm DN/PN DN/PN

80/10 250/10 80/16 100/10 '' 50/10 2x1''/2,5 65/16 28 28 13 80/10 65/10

Output / fuel consumption


ISO standard fuel stop power ICFN Mean effe. press. at stand. power and nom. speed Fuel gas type Based on methane number|Min. methane number Compression ratio Min./Max. fuel gas pressure at inlet to gas train Allowed Fluctuation of fuel gas pressure Max. rate of gas pressure fluctuation Maximum Intercooler 2nd stage inlet water temperature Spec. fuel consumption of engine Specific lube oil consumption Max. Oil temperature Jacket-water temperature max. Filling capacity lube oil (refill)
kW bar MZ d) Epsilon mbar % mbar/sec C kWh/kWh g/kWh C C lit

1,095 18.00 Natural gas 94|70 12.50 80 - 200 c) 10 10 40 2.38 0.30 90 95 ~ 342

c) Lower gas pressures upon inquiry d) based on methane number calculation software AVL 3.1 (calculated without N2 and CO2)

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0.02 Technical data of engine


Manufacturer Engine type Working principle Configuration No. of cylinders Bore Stroke Piston displacement Nominal speed Mean piston speed Length Width Height Weight dry Weight filled Moment of inertia Direction of rotation (from flywheel view) Flywheel connection Radio interference level to VDE 0875 Starter motor output Starter motor voltage GE Jenbacher J 320 GS-C05 4-Stroke V 70 20 135 170 48.67 1,500 8.50 3,320 1,358 2,065 5,000 5,500 8.61 left SAE 18'' N 7 24 2,605 261 118 352 702 439 576 51 26 427 5,675 5,254 4,487 3,982 60 5,487 4,245 10

mm mm lit rpm m/s mm mm mm kg kg kgm

kW V

Thermal energy balance


Energy input Intercooler Lube oil Jacket water Exhaust gas total Exhaust gas cooled to 180 C Exhaust gas cooled to 100 C Surface heat Balance heat
kW kW kW kW kW kW kW kW kW

Exhaust gas data


Exhaust gas temperature at full load Exhaust gas mass flow rate, wet Exhaust gas mass flow rate, dry Exhaust gas volume, wet Exhaust gas volume, dry Max.admissible exhaust back pressure after engine
C [8] kg/h kg/h Nm/h Nm/h mbar

Combustion air data


Combustion air mass flow rate Combustion air volume Max. admissible pressure drop in front of intake-air filter
kg/h Nm/h mbar

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Sound pressure level


Aggregate b) 31,5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz Exhaust gas a) 31,5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz
dB(A) re 20Pa dB dB dB dB dB dB dB dB dB dB(A) re 20Pa dB dB dB dB dB dB dB dB dB

96 78 90 92 89 92 90 89 87 90 122 97 108 118 110 113 114 117 115 114 117 109 130 6.28

Sound power level


Aggregate Measurement surface Exhaust gas Measurement surface
dB(A) re 1pW m dB(A) re 1pW m

a) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2. b) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635, precision class 3. The spectra are valid for aggregates up to bmpe=18 bar. (add savety margin of 1dB to all values per increase of 1 bar pressure). Operation with 1200 rpm see upper values, operation with 1800 rpm add 3 dB to upper values. Engine tolerance 3 dB

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0.03 Technical data of generator


Manufacturer Type Type rating Driving power Ratings at p.f. = 1,0 Ratings at p.f. = 0.8 Rated output at p.f. = 0.8 Rated current at p.f. = 0.8 Frequency Voltage Speed Permissible overspeed Power factor lagging Efficiency at p.f. = 1,0 Efficiency at p.f. = 0.8 Moment of inertia Mass Radio interference level to VDE 0875 Construction Protection Class Insulation class Temperature (rise at driving power) Maximum ambient temperature Total harmonic distortion STAMFORD e) PE 734 E2 e) 1,770 1,095 1,067 1,058 1,322 1,839 50 415 1,500 2,250 0,8 - 1,0 97.4% 96.6% 44.50 3,506 N B3/B14 IP 23 H F 40 1.5

kVA kW kW kW kVA A Hz V rpm rpm % % kgm kg

C %

Reactance and time constants


xd direct axis synchronous reactance xd' direct axis transient reactance xd'' direct axis sub transient reactance Td'' sub transient reactance time constant Ta Time constant direct-current Tdo' open circuit field time constant
p.u. p.u. p.u. ms ms s

1.91 0.12 0.09 20 20 2.46

e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the generator may thereby change slightly. The contractual produced electrical power will not change.

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0.04 Technical data of heat recovery


General data - Hot water circuit
Total recoverable thermal output Return temperature Forward temperature Hot water flow rate Nominal pressure of hot water Pressure drop hot water circuit Maximum Variation in return temperature Max. rate of return temperature fluctuation
kW C C m/h bar bar C C/min

1,193 70.0 90.0 51.2 10 1.00 +0/-20 10

Mixture Intercooler (1st stage)


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection
bar bar DN/PN

gilled pipes 10 0.40 80/10

Mixture Intercooler (2nd stage) (Intercooler separate)


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection
bar bar DN/PN

gilled pipes 10 0.20 65/10

Heat exchanger lube oil


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection
bar bar DN/PN

shell-and-tube 10 0.20 80/10

Heat exchanger engine jacket water


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection
bar bar DN/PN

plate heat exchanger 10 0.20 80/10

Exhaust gas heat exchanger


Type PRIMARY: Exhaust gas pressure drop approx Exhaust gas connection SECONDARY: Nominal pressure of hot water Pressure drop hot water circuit Hot water connection shell-and-tube

bar DN/PN

0.02 250/10

bar bar DN/PN

6 0.20 100/10

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connection variant C

established

0.10 Technical parameters


All data in the technical specification are based on engine full load (unless stated otherwise) at specified temperatures and the methane number and subject to technical development and modifications. All pressure indications are to be measured and read with pressure gauges (psi.g.). (1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271, respectively (2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of + 5 %. Efficiency performance is based on a new unit (immediately upon commissioning).Effects of degradation during normal operation can be mitigated through regular service and maintenance work. (3) Average value between oil change intervals according to maintenance schedule, without oil change amount (4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances (5) Total output with a tolerance of +/- 8 % (6) According to above parameters (1) through (5) (7) Only valid for engine and generator; module and peripheral equipment not considered (8) Exhaust temperature with a tolerance of +/- 8 % Radio interference level The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011 class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively. Definition of output ISO-ICFN continuous rated power: Net break power that the engine manufacturer declares an engine is capable of delivering continuously, at stated speed, between the normal maintenance intervals and overhauls as required by the manufacturer. Power determined under the operating conditions of the manufacturers test bench and adjusted to the standard reference conditions. Standard reference conditions: Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level Air temperature: 25C (77F) or 298 K Relative humidity: 30 % Volume values at standard conditions (fuel gas, combustion air, exhaust gas) Pressure: 1013 mbar (14.7 psi) Temperature: 0C (32F) or 273 K Output adjustment for turbo charged engines Standard rating of the engines is for an installation at an altitude 500 m and an air intake temperature 30 C. If the actual methane number is lower than the specified, the knock control responds. First the ignition timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried out by the engine management system. Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead to a derate in output.

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JMS 320 GS-N.L_C05_with EGHE_70-90C, 1063kW established

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Parameters for the operation of GE Jenbacher gas engines The genset fulfills the limits for mechanical vibrations according to ISO 8528-9. If possible, railway trucks must not be used for transport (TI 1000-0046). The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be strictly observed: TI 1100-0110, TI 1100-0111, and TI 1100-0112.

1.00 Scope of supply - module


Design: The module is built as a compact package. Engine and generator are connected through a coupling and are mounted to the base frame. To provide the best possible isolation from the transmission of vibrations the engine is mounted to the frame by means of anti-vibrational mounts. The remaining vibrations are eliminated by mounting the module on isolating pads (e.g. Sylomer). This, in principle, allows the module to be placed directly on any floor capable of carrying the static load. No special foundation is required. Prevention of sound conducted through solids has to be provided locally.

1.01 Spark ignited gas engine


Four-stroke, air/gas mixture turbocharged, aftercooled, with high performance ignition system and electronically controlled air/gas mixture system. The engine is equipped with the most advanced LEANOX LEAN-BURN COMBUSTION SYSTEM developed by GE JENBACHER.

1.01.01 Engine design


Engine block Single-piece crankcase and cylinder block made of special casting; crank case covers for engine inspection, welded steel oil pan. Crankshaft and main bearings Drop-forged, precision ground, surface hardened, statically and dynamically balanced; main bearings (upper bearing shell: 3-material bearing / lower bearing shell: sputter bearing) arranged between crank pins, drilled oil passages for forced-feed lubrication of connecting rods. Vibration damper Maintenance free viscous damper Flywheel With ring gear for starter motor Pistons

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JMS 320 GS-N.L_C05_with EGHE_70-90C, 1063kW established

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Single-piece made of light metal alloy, with piston ring carrier and oil passages for cooling; piston rings made of high quality material, main combustion chamber specially designed for lean burn operation. Connecting rods Drop-forged, heat-treated, big end diagonally split and toothed. Big end bearings (upper bearing shell: sputter bearing / lower bearing shell: grooved bearing) and connecting rod bushing for piston pin. Cylinder liner Chromium alloy gray cast iron, wet, individually replaceable. Cylinder head Specially designed and developed for GE JENBACHER-lean burn engines with optimized fuel consumption and emissions; water cooled, made of special casting, individually replaceable; Valve seats, valve guides and spark plug sleeves individually replaceable; exhaust and inlet valves made of high quality material. Crankcase breather Connected to combustion air intake system. Valve train Camshaft, with replaceable bushings, driven by crankshaft through intermediate gears, valve lubrication by splash oil through rocker arms. Combustion air/fuel gas system Motorized carburetor for automatic adjustment according to fuel gas characteristic. Exhaust driven turbocharger, mixture manifold with bellows, water-cooled intercooler, throttle valve and distribution manifolds to cylinders. Ignition system Most advanced, fully electronic high performance ignition system, external ignition control. Lubricating system Gear-type lube oil pump to supply all moving parts with filtered lube oil, pressure control valve, pressure relief valve and full-flow filter cartridges. Cooling of the lube oil is arranged by a heat exchanger. Engine cooling system Jacket water pump complete with distribution pipework and manifolds. Exhaust system Turbocharger and exhaust manifold Exhaust gas temperature measuring Thermocouple for each cylinder Electric actuator For electronic speed and output control Electronic speed monitoring for speed and output control By magnetic inductive pick up over ring gear on flywheel

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JMS 320 GS-N.L_C05_with EGHE_70-90C, 1063kW established

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Starter motor Engine mounted electric starter motor

1.01.03 Standard tools (1/plant)


Tools for spark plugs (special socket, extension, torque wrench) Tools for removal of oil filter cartridges Feeler gauge 0,35 mm 1 wrench 17 x 19 Screwdriver 10 Grease gun Measuring device for valve wear Adapter for measurements (BNC-BNC, MIL-ZZP) Ultra-Therm 50 spray Pointed pliers (cornered) Box for tools Personal safety equipment

1.03 Module accessories


Base frame Welded structural steel to accommodate engine, generator and heat exchangers. Flexible coupling With torque limiter to couple engine with generator. The coupling isolates the major subharmonics of engine firing impulses from the generator. Bell housing To connect engine with generator housing. With two ventilation and control windows. Anti-vibration mounts Arranged between engine/generator assembly and base frame. Isolating pads (SYLOMER) for placement between base frame and foundation, delivered loose. Exhaust gas connection Connection of exhaust gas turbocharger; including flexible connection to compensate for expansions and vibrations. Combustion air filter Dry type air filter with replaceable filter cartridges, including flexible connection to carburetor and service indicator. Interface panel Totally enclosed sheet steel cubicle with front door, wired to terminals, ready to operate. Cable entry at bottom. Painting: RAL 7035

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Protection: IP 54 external, IP 10 internal (protection against direct contact with live parts) Design according to IEC 439-1 (EN 60 439-1/1990) and DIN VDE 0660 part 500, respectively. Ambient temperature: 5 - 40 C (41 - 104 F),Relative humidity:70 % Dimensions: Height: Width: Depth:

1000 mm (39 in) 800 mm (32 in), [-> at type 4 1000 mm (39 in)] 300 mm (12 in)

Power supply from the starter battery charger. Power distribution to the engine mounted auxiliaries (power input from the supplier of the auxiliaries power supply): 3 x 415/240 V, 50 Hz, 16 A Essential components installed in interface panel: Terminal strip Decentralised input and output cards, connected by a data bus interface to the central engine control of the module control panel. Speed monitoring Relays, contacts, fuses, engine contact switch to control valves and auxiliaries Measuring transducer for excitation voltage Air conditioning system (option)

1.03.01 Engine jacket water system


Engine cooling jacket system Closed cooling circuit, consisting of: Expansion tank Filling device (check and pressure reducing valves, pressure gauge) Safety valve(s) Thermostatic valve Required pipework on module Vents and drains Jacket water pump, including check valve Jacket water preheat device

1.07 Painting
Quality: Oil resistant prime layer Synthetic resin varnish finishing coat Engine: Base frame: Generator: Module interface RAL 6018 (green) RAL 6018 (green) RAL 6018 (green)

Colour:

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panel: Control panel:

RAL 7035 (light grey) RAL 7035 (light grey)

1.20.01 Starting system


Starter battery: 2 piece Pb battery with 12 cells, 2 x 12 V, 200 Ah (according to DIN 72311), complete with cover plate, terminals and acid tester. Battery voltage monitoring: Monitoring by an under voltage relay. Battery charging equipment: Capable for charging the starter battery with I/U characteristic and for the supply of all connected D.C. consumers. Charging device is mounted inside of the module interface panel or module control panel. General data: Power supply max. power consumption Nominal D.C. voltage Voltage setting range Nominal current (max.) Dimensions Degree of protection Operating temperature Protection class Humidity class Natural air convection Standards

3 x 320 - 550 V, 47 - 63 Hz 1060 W 24 V(+/-1%) 24V to 28,8V ( adjustable) 40 A 240 x 125 x 125 mm IP20 to IEC 529 0 C - 60 C 1 3K3, no condensation. EN60950,EN50178 UL/cUL (UL508/CSA 22.2)

Signalling: Green Led: Yellow Led: Red Led: Control accumulator: Pb battery 24 VDC/18 Ah

Output voltage > 20,5V Overload, Output Voltage < 20,5V shutdown

1.20.03 Electric jacket water preheating


Installed in the jacket water cooling circuit, consisting of: Heating elements Water circulating pump The jacket water temperature of a stopped engine is maintained between 56C (133 F) and 60C (140F), to allow for immediate loading after engine start.

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1.20.04 Flexible connections


Following flexible connections per module are included in the GE Jenbacher -scope of supply: No. Connection 2 Warm water in-/outlet 1 Exhaust gas outlet 1 Fuel gas inlet 2 Intercooler in-/outlet 2 Lube oil connection Unit DN/PN DN/PN DN/PN DN/PN mm Dimension Material 80/10 Stainless steel 250/10 Stainless steel 80/16 Stainless steel 80/10 Stainless steel 28 Hose

Sealings and flanges for all flexible connections are included.

2.00 Electrical equipment


Totally enclosed floor mounted sheet steel cubicle with front door wired to terminals. Ready to operate, with cable entry at bottom. Naturally ventilated. Protection: IP 40 external IP 10 internal (protection against direct contact with live parts)

Design according to EN 60439-1 / IEC 60439-1 and ISO 8528-4. Ambient temperature 5 - 40 C (41 - 104 F), 70 % Relative humidity Standard painting: Panel: Pedestal: RAL 7035 RAL 7020

4.00 Delivery, installation and commissioning


4.01 Carriage
Ex works GE JENBACHER (Container unit ex works Jenbach or ex works Hungary) or carriage of the complete scope of supply to the installation site.

4.02 Unloading
Unloading, moving of equipment to point of installation, mounting and adjustment of delivered equipment on intended foundations is / is not included in GE Jenbacher scope of supply.

4.03 Assembly and installation


Assembly and installation of all GE Jenbacher -components is / is not included in GE Jenbacher scope of supply.

4.04 Storage
The customer is responsible for secure and appropriate storage of all delivered equipment.

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4.05 Start-up and commissioning


Start-up and commissioning with the GE Jenbacher start-up and commissioning checklist is / is not included.

4.06 Trial run


After start-up and commissioning, the plant will be tested in an 8-hour trial run. The operating personnel will be introduced simultaneously to basic operating procedures.

4.07 Emission measurement (exhaust gas analyser)


Emission measurement by GE Jenbacher personnel, to verify that the guaranteed toxic agent emissions have been achieved (costs for measurement by an independent agency will be an extra charge).

5.01 Limits of delivery


Electrical Module: At terminals of module interface panel At terminals of generator terminal box (screwed glands to be provided locally) Module control panel: At terminal strips Auxiliaries: At terminals of equipment which is supplied separately Warm water At inlet and outlet flanges on module At inlet and outlet flanges of the exhaust gas heat recovery system Low temperature water At inlet and outlet flanges at module Exhaust gas At outlet flange of exhaust gas connection At inlet and outlet flanges of the exhaust gas heat recovery system Combustion air The air filters are set mounted Fuel gas At inlet and outlet flanges of gas train At inlet flange of gas pipework on module Lube oil At lube oil connections on module Draining connections and pressure relief At module Condensate

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At condensate drain on exhaust gas heat exchanger Insulation Insulation of heat exchangers and pipework is not included in our scope of supply and must be provided locally. First filling The first filling of module, (lube oil, engine jacket water, anti freeze-, anti corrosive agent, battery acid) is not included in our scope of supply. The composition and quality of the used consumables are to be strictly monitored in accordance with the "Technical Instructions" of GE JENBACHER. Suitable bellows and flexible connections must be provided locally for all connections. Cables from the module must be flexible.

5.02 Factory tests and inspections


The individual module components shall undergo the following tests and inspections:

5.02.01 Engine tests


Carried out as combined Engine- and Module test according to DIN ISO 3046 at GE Jenbacher test bench. The following tests are made at 100%, 75% and 50% load, and the results are reported in a test certificate: Engine output Fuel consumption Jacket water temperatures Lube oil pressure Lube oil temperatures Boost pressure Exhaust gas temperatures, for each cylinder

5.02.02 Generator tests


Carried out on test bench of the generator supplier.

5.02.03 Module tests


The engine will be tested with natural gas (Russian Natural gas with methane number 94). The technical data according to the specification can only be demonstrated to a certain extent with the available natural gas. Carried out as combined Engine- and Module test commonly with module control panel at GE Jenbacher test bench, according to ISO 8528, DIN 6280. The following tests are made and the results are reported in a test certificate: Visual inspection of scope of supply per specifications. Functional tests per technical specification of control system. Starting in manual and automatic mode of operation Power control in manual and automatic mode of operation Function of all safety systems on module Measurements at 100%, 75% and 50% load: Frequency

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Voltage Current Generator output Power factor Fuel consumption Lube oil pressure Jacket water temperature Boost pressure Mixture temperature Exhaust emission (NOx)

The module test will be carried out with the original generator, except it is not possible because of the delivery date. Then a test generator will be used for the module test. To prove characteristics of the above components, which are not tested on the test bench by GE JENBACHER, the manufacturers certificate will be provided.

5.03 Documentation
Preliminary documentation 60 days after receipt of a technically and commercially clarified order: Module drawing 1) Technical diagram 1) Drawing of control panel 3) List of electrical interfaces 2) Technical specification of control system 2) Technical drawing auxiliaries (if included in GE Jenbacher-limit of delivery) 1) At delivery: Wiring diagrams 3) Cable list 3) At start-up and commissioning (or on clients request): Operating and maintenance manual 4) Spare parts manual 4) Operation report log 4) Available Languages 1) DEU, GBR 2) DEU, GBR, FRA, ITA, ESP 3) DEU, GBR, FRA, ITA, ESP, NLD, HUN, RUS, POL, TUR, CZE 4) DEU, GBR, FRA, ITA, ESP, NLD, HUN, RUS, POL, TUR, CZE, SLOWEN, SLOWAK, SERB, SCHWED, ROM, PRT, NORWEG, LITAU, LETT, BULGAR, CHINA, DNK, ESTN, FIN, GRC, KROAT

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01/2012

Technical Description Cogeneration Unit

JMS 320 GS-N.L

Wyndford Housing Estate

Electrical output Thermal output

1067 kW el. 1256 kW

Emission values
NOx < 250 mg/Nm (5% O2)

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0.01 Technical Data (at module) __________________________________________4


Main dimensions and weights (at module) Connections Output / fuel consumption Thermal energy balance Exhaust gas data Combustion air data Sound pressure level Sound power level Reactance and time constants General data - Hot water circuit Mixture Intercooler (1st stage) Mixture Intercooler (2nd stage) (Intercooler separate) Heat exchanger lube oil Heat exchanger engine jacket water Exhaust gas heat exchanger 5 5 5 6 6 6 7 7 8 9 9 9 9 9 9

0.02 Technical data of engine ____________________________________________6

0.03 Technical data of generator _________________________________________8 0.04 Technical data of heat recovery ______________________________________9

connection variant F __________________________________________________10 0.10 Technical parameters _____________________________________________11 1.00 Scope of supply - module __________________________________________12 1.01 Spark ignited gas engine __________________________________________12 1.01.01 Engine design _________________________________________________12 1.03 Module accessories _______________________________________________14 1.03.01 Engine jacket water system ______________________________________15 1.07 Painting _________________________________________________________15 1.20.01 Starting system ________________________________________________15 1.20.03 Electric jacket water preheating __________________________________16 1.20.04 Flexible connections ___________________________________________16 2.00 Electrical equipment ______________________________________________17 4.00 Delivery, installation and commissioning _____________________________17
4.01 Carriage 4.02 Unloading 4.03 Assembly and installation 4.04 Storage 4.05 Start-up and commissioning 4.06 Trial run 4.07 Emission measurement (exhaust gas analyser) 17 17 17 17 17 17 17

5.01 Limits of delivery _________________________________________________17


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5.02 Factory tests and inspections ______________________________________19


5.02.01 Engine tests 5.02.02 Generator tests 5.02.03 Module tests 19 19 19

5.03 Documentation ___________________________________________________20

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0.01 Technical Data (at module)


Data at: Fuel gas LHV
kWh/Nm

Full Part Load load 9.5 100% 75% 50%


[2] *) [1] [4]

Energy input Gas volume Mechanical output Electrical output Recoverable thermal output ~ Intercooler 1st stage ~ Lube oil ~ Jacket water ~ Exhaust gas cooled to 120 C Total recoverable thermal output Total output generated Heat to be dissipated ~ Intercooler 2nd stage ~ Lube oil ~ Surface heat ~ Balance heat Spec. fuel consumption of engine Lube oil consumption Electrical efficiency Thermal efficiency Total efficiency Hot water circuit: Forward temperature Return temperature Hot water flow rate
*) approximate value for pipework dimensioning [_] Explanations: see 0.10 - Technical parameters

kW Nm/h kW kW el. kW kW kW kW kW kW total

2,673 281 1,095 1,067 226 125 326 579 1,256 2,323

2,060 217 821 797 90 107 303 486 986 1,783

1,446 152 548 528 15 92 250 361 718 1,246

[5]

kW kW ca. kW kW kWh/kWh ca. kg/h % % % [6] [2] [3] [7]

75 ~ 79 27 2.44 0.33 39.9% 47.0% 86.9%

61 ~ 65 21 2.51 ~ 38.7% 47.8% 86.5%

44 ~ 51 14 2.64 ~ 36.5% 49.7% 86.2%

C C m/h

90.0 70.0 53.9

85.7 70.0 53.9

81.4 70.0 53.9

All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment (intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of +/- 8% on the thermal output a further reserve of 10% is recommended for the dimensioning of the cooling requirements.

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Main dimensions and weights (at module)


Length Width Height Weight empty Weight filled
mm mm mm kg kg

~ 5,700 ~ 1,900 ~ 2,300 ~ 11,600 ~ 12,100

Connections
Hot water inlet and outlet Exhaust gas outlet Fuel gas (at gas train) Fuel Gas (at module) Water drain ISO 228 Condensate drain Safety valve - jacket water ISO 228 Safety valve - hot water Lube oil replenishing (pipe) Lube oil drain (pipe) Jacket water - filling (flex pipe) Intercooler water-Inlet/Outlet 1st stage Intercooler water-Inlet/Outlet 2nd stage
DN/PN DN/PN DN/PN DN/PN G DN/PN DN/PN DN/PN mm mm mm DN/PN DN/PN

80/10 250/10 80/16 100/10 '' 50/10 2x1''/2,5 65/16 28 28 13 80/10 65/10

Output / fuel consumption


ISO standard fuel stop power ICFN Mean effe. press. at stand. power and nom. speed Fuel gas type Based on methane number|Min. methane number Compression ratio Min./Max. fuel gas pressure at inlet to gas train Allowed Fluctuation of fuel gas pressure Max. rate of gas pressure fluctuation Maximum Intercooler 2nd stage inlet water temperature Spec. fuel consumption of engine Specific lube oil consumption Max. Oil temperature Jacket-water temperature max. Filling capacity lube oil (refill)
kW bar MZ d) Epsilon mbar % mbar/sec C kWh/kWh g/kWh C C lit

1,095 18.00 Natural gas 94|60 12.50 80 - 200 c) 10 10 40 2.44 0.30 90 95 ~ 342

c) Lower gas pressures upon inquiry d) based on methane number calculation software AVL 3.1 (calculated without N2 and CO2)

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0.02 Technical data of engine


Manufacturer Engine type Working principle Configuration No. of cylinders Bore Stroke Piston displacement Nominal speed Mean piston speed Length Width Height Weight dry Weight filled Moment of inertia Direction of rotation (from flywheel view) Flywheel connection Radio interference level to VDE 0875 Starter motor output Starter motor voltage GE Jenbacher J 320 GS-C02 4-Stroke V 70 20 135 170 48.67 1,500 8.50 3,320 1,358 2,065 5,000 5,500 8.61 left SAE 18'' N 7 24 2,673 301 125 326 748 472 615 51 27 433 5,960 5,528 4,710 4,192 60 5,768 4,462 10

mm mm lit rpm m/s mm mm mm kg kg kgm

kW V

Thermal energy balance


Energy input Intercooler Lube oil Jacket water Exhaust gas total Exhaust gas cooled to 180 C Exhaust gas cooled to 100 C Surface heat Balance heat
kW kW kW kW kW kW kW kW kW

Exhaust gas data


Exhaust gas temperature at full load Exhaust gas mass flow rate, wet Exhaust gas mass flow rate, dry Exhaust gas volume, wet Exhaust gas volume, dry Max.admissible exhaust back pressure after engine
C [8] kg/h kg/h Nm/h Nm/h mbar

Combustion air data


Combustion air mass flow rate Combustion air volume Max. admissible pressure drop in front of intake-air filter
kg/h Nm/h mbar

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Sound pressure level


Aggregate b) 31,5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz Exhaust gas a) 31,5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz
dB(A) re 20Pa dB dB dB dB dB dB dB dB dB dB(A) re 20Pa dB dB dB dB dB dB dB dB dB

96 78 90 92 89 92 90 89 87 90 122 97 108 118 110 113 114 117 115 114 117 109 130 6.28

Sound power level


Aggregate Measurement surface Exhaust gas Measurement surface
dB(A) re 1pW m dB(A) re 1pW m

a) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2. b) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635, precision class 3. The spectra are valid for aggregates up to bmpe=18 bar. (add savety margin of 1dB to all values per increase of 1 bar pressure). Operation with 1200 rpm see upper values, operation with 1800 rpm add 3 dB to upper values. Engine tolerance 3 dB

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0.03 Technical data of generator


Manufacturer Type Type rating Driving power Ratings at p.f. = 1,0 Ratings at p.f. = 0.8 Rated output at p.f. = 0.8 Rated current at p.f. = 0.8 Frequency Voltage Speed Permissible overspeed Power factor lagging Efficiency at p.f. = 1,0 Efficiency at p.f. = 0.8 Moment of inertia Mass Radio interference level to VDE 0875 Construction Protection Class Insulation class Temperature (rise at driving power) Maximum ambient temperature Total harmonic distortion STAMFORD e) PE 734 E2 e) 1,710 1,095 1,067 1,058 1,322 1,839 50 415 1,500 2,250 0,8 - 1,0 97.4% 96.6% 44.50 3,506 N B3/B14 IP 23 H F 40 1.5

kVA kW kW kW kVA A Hz V rpm rpm % % kgm kg

C %

Reactance and time constants


xd direct axis synchronous reactance xd' direct axis transient reactance xd'' direct axis sub transient reactance Td'' sub transient reactance time constant Ta Time constant direct-current Tdo' open circuit field time constant
p.u. p.u. p.u. ms ms s

1.91 0.12 0.09 20 20 2.46

e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the generator may thereby change slightly. The contractual produced electrical power will not change.

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0.04 Technical data of heat recovery


General data - Hot water circuit
Total recoverable thermal output Return temperature Forward temperature Hot water flow rate Nominal pressure of hot water Pressure drop hot water circuit Maximum Variation in return temperature Max. rate of return temperature fluctuation
kW C C m/h bar bar C C/min

1,256 70.0 90.0 53.9 10 1.00 +0/-20 10

Mixture Intercooler (1st stage)


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection
bar bar DN/PN

gilled pipes 10 0.40 80/10

Mixture Intercooler (2nd stage) (Intercooler separate)


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection
bar bar DN/PN

gilled pipes 10 0.20 65/10

Heat exchanger lube oil


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection
bar bar DN/PN

shell-and-tube 10 0.20 80/10

Heat exchanger engine jacket water


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection
bar bar DN/PN

plate heat exchanger 10 0.20 80/10

Exhaust gas heat exchanger


Type PRIMARY: Exhaust gas pressure drop approx Exhaust gas connection SECONDARY: Nominal pressure of hot water Pressure drop hot water circuit Hot water connection shell-and-tube

bar DN/PN

0.02 250/10

bar bar DN/PN

6 0.20 100/10

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connection variant F

established

0.10 Technical parameters


All data in the technical specification are based on engine full load (unless stated otherwise) at specified temperatures and the methane number and subject to technical development and modifications. All pressure indications are to be measured and read with pressure gauges (psi.g.). (1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271, respectively (2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of + 5 %. Efficiency performance is based on a new unit (immediately upon commissioning).Effects of degradation during normal operation can be mitigated through regular service and maintenance work. (3) Average value between oil change intervals according to maintenance schedule, without oil change amount (4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances (5) Total output with a tolerance of +/- 8 % (6) According to above parameters (1) through (5) (7) Only valid for engine and generator; module and peripheral equipment not considered (8) Exhaust temperature with a tolerance of +/- 8 % Radio interference level The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011 class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively. Definition of output ISO-ICFN continuous rated power: Net break power that the engine manufacturer declares an engine is capable of delivering continuously, at stated speed, between the normal maintenance intervals and overhauls as required by the manufacturer. Power determined under the operating conditions of the manufacturers test bench and adjusted to the standard reference conditions. Standard reference conditions: Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level Air temperature: 25C (77F) or 298 K Relative humidity: 30 % Volume values at standard conditions (fuel gas, combustion air, exhaust gas) Pressure: 1013 mbar (14.7 psi) Temperature: 0C (32F) or 273 K Output adjustment for turbo charged engines Standard rating of the engines is for an installation at an altitude 500 m and an air intake temperature 30 C. If the actual methane number is lower than the specified, the knock control responds. First the ignition timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried out by the engine management system. Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead to a derate in output.

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Parameters for the operation of GE Jenbacher gas engines The genset fulfills the limits for mechanical vibrations according to ISO 8528-9. If possible, railway trucks must not be used for transport (TI 1000-0046). The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be strictly observed: TI 1100-0110, TI 1100-0111, and TI 1100-0112.

1.00 Scope of supply - module


Design: The module is built as a compact package. Engine and generator are connected through a coupling and are mounted to the base frame. To provide the best possible isolation from the transmission of vibrations the engine is mounted to the frame by means of anti-vibrational mounts. The remaining vibrations are eliminated by mounting the module on isolating pads (e.g. Sylomer). This, in principle, allows the module to be placed directly on any floor capable of carrying the static load. No special foundation is required. Prevention of sound conducted through solids has to be provided locally.

1.01 Spark ignited gas engine


Four-stroke, air/gas mixture turbocharged, aftercooled, with high performance ignition system and electronically controlled air/gas mixture system. The engine is equipped with the most advanced LEANOX LEAN-BURN COMBUSTION SYSTEM developed by GE JENBACHER.

1.01.01 Engine design


Engine block Single-piece crankcase and cylinder block made of special casting; crank case covers for engine inspection, welded steel oil pan. Crankshaft and main bearings Drop-forged, precision ground, surface hardened, statically and dynamically balanced; main bearings (upper bearing shell: 3-material bearing / lower bearing shell: sputter bearing) arranged between crank pins, drilled oil passages for forced-feed lubrication of connecting rods. Vibration damper Maintenance free viscous damper Flywheel With ring gear for starter motor Pistons

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Single-piece made of light metal alloy, with piston ring carrier and oil passages for cooling; piston rings made of high quality material, main combustion chamber specially designed for lean burn operation. Connecting rods Drop-forged, heat-treated, big end diagonally split and toothed. Big end bearings (upper bearing shell: sputter bearing / lower bearing shell: grooved bearing) and connecting rod bushing for piston pin. Cylinder liner Chromium alloy gray cast iron, wet, individually replaceable. Cylinder head Specially designed and developed for GE JENBACHER-lean burn engines with optimized fuel consumption and emissions; water cooled, made of special casting, individually replaceable; Valve seats, valve guides and spark plug sleeves individually replaceable; exhaust and inlet valves made of high quality material. Crankcase breather Connected to combustion air intake system. Valve train Camshaft, with replaceable bushings, driven by crankshaft through intermediate gears, valve lubrication by splash oil through rocker arms. Combustion air/fuel gas system Motorized carburetor for automatic adjustment according to fuel gas characteristic. Exhaust driven turbocharger, mixture manifold with bellows, water-cooled intercooler, throttle valve and distribution manifolds to cylinders. Ignition system Most advanced, fully electronic high performance ignition system, external ignition control. Lubricating system Gear-type lube oil pump to supply all moving parts with filtered lube oil, pressure control valve, pressure relief valve and full-flow filter cartridges. Cooling of the lube oil is arranged by a heat exchanger. Engine cooling system Jacket water pump complete with distribution pipework and manifolds. Exhaust system Turbocharger and exhaust manifold Exhaust gas temperature measuring Thermocouple for each cylinder Electric actuator For electronic speed and output control Electronic speed monitoring for speed and output control By magnetic inductive pick up over ring gear on flywheel

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Starter motor Engine mounted electric starter motor

1.03 Module accessories


Base frame Welded structural steel to accommodate engine, generator and heat exchangers. Flexible coupling With torque limiter to couple engine with generator. The coupling isolates the major subharmonics of engine firing impulses from the generator. Bell housing To connect engine with generator housing. With two ventilation and control windows. Anti-vibration mounts Arranged between engine/generator assembly and base frame. Isolating pads (SYLOMER) for placement between base frame and foundation, delivered loose. Exhaust gas connection Connection of exhaust gas turbocharger; including flexible connection to compensate for expansions and vibrations. Combustion air filter Dry type air filter with replaceable filter cartridges, including flexible connection to carburetor and service indicator. Interface panel Totally enclosed sheet steel cubicle with front door, wired to terminals, ready to operate. Cable entry at bottom. Painting: RAL 7035 Protection: IP 54 external, IP 10 internal (protection against direct contact with live parts) Design according to IEC 439-1 (EN 60 439-1/1990) and DIN VDE 0660 part 500, respectively. Ambient temperature: 5 - 40 C (41 - 104 F),Relative humidity:70 % Dimensions: Height: Width: Depth:

1000 mm (39 in) 800 mm (32 in), [-> at type 4 1000 mm (39 in)] 300 mm (12 in)

Power supply from the starter battery charger. Power distribution to the engine mounted auxiliaries (power input from the supplier of the auxiliaries power supply): 3 x 415/240 V, 50 Hz, 16 A

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Essential components installed in interface panel: Terminal strip Decentralised input and output cards, connected by a data bus interface to the central engine control of the module control panel. Speed monitoring Relays, contacts, fuses, engine contact switch to control valves and auxiliaries Measuring transducer for excitation voltage Air conditioning system (option)

1.03.01 Engine jacket water system


Engine cooling jacket system Closed cooling circuit, consisting of: Expansion tank Filling device (check and pressure reducing valves, pressure gauge) Safety valve(s) Thermostatic valve Required pipework on module Vents and drains Jacket water pump, including check valve Jacket water preheat device

1.07 Painting
Quality: Oil resistant prime layer Synthetic resin varnish finishing coat Engine: Base frame: Generator: Module interface panel: Control panel: RAL 6018 (green) RAL 6018 (green) RAL 6018 (green) RAL 7035 (light grey) RAL 7035 (light grey)

Colour:

1.20.01 Starting system


Starter battery: 2 piece Pb battery with 12 cells, 2 x 12 V, 200 Ah (according to DIN 72311), complete with cover plate, terminals and acid tester. Battery voltage monitoring: Monitoring by an under voltage relay. Battery charging equipment:

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Capable for charging the starter battery with I/U characteristic and for the supply of all connected D.C. consumers. Charging device is mounted inside of the module interface panel or module control panel. General data: Power supply max. power consumption Nominal D.C. voltage Voltage setting range Nominal current (max.) Dimensions Degree of protection Operating temperature Protection class Humidity class Natural air convection Standards

3 x 320 - 550 V, 47 - 63 Hz 1060 W 24 V(+/-1%) 24V to 28,8V ( adjustable) 40 A 240 x 125 x 125 mm IP20 to IEC 529 0 C - 60 C 1 3K3, no condensation. EN60950,EN50178 UL/cUL (UL508/CSA 22.2)

Signalling: Green Led: Yellow Led: Red Led: Control accumulator: Pb battery 24 VDC/18 Ah

Output voltage > 20,5V Overload, Output Voltage < 20,5V shutdown

1.20.03 Electric jacket water preheating


Installed in the jacket water cooling circuit, consisting of: Heating elements Water circulating pump The jacket water temperature of a stopped engine is maintained between 56C (133 F) and 60C (140F), to allow for immediate loading after engine start.

1.20.04 Flexible connections


Following flexible connections per module are included in the GE Jenbacher -scope of supply: No. Connection 2 Warm water in-/outlet 1 Exhaust gas outlet 1 Fuel gas inlet 2 Intercooler in-/outlet 2 Lube oil connection Unit DN/PN DN/PN DN/PN DN/PN mm Dimension Material 80/10 Stainless steel 250/10 Stainless steel 80/16 Stainless steel 80/10 Stainless steel 28 Hose

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Sealings and flanges for all flexible connections are included.

2.00 Electrical equipment


Totally enclosed floor mounted sheet steel cubicle with front door wired to terminals. Ready to operate, with cable entry at bottom. Naturally ventilated. Protection: IP 40 external IP 10 internal (protection against direct contact with live parts)

Design according to EN 60439-1 / IEC 60439-1 and ISO 8528-4. Ambient temperature 5 - 40 C (41 - 104 F), 70 % Relative humidity Standard painting: Panel: Pedestal: RAL 7035 RAL 7020

4.00 Delivery, installation and commissioning


4.01 Carriage
Ex works GE JENBACHER (Container unit ex works Jenbach or ex works Hungary) or carriage of the complete scope of supply to the installation site.

4.02 Unloading
Unloading, moving of equipment to point of installation, mounting and adjustment of delivered equipment on intended foundations is / is not included in GE Jenbacher scope of supply.

4.03 Assembly and installation


Assembly and installation of all GE Jenbacher -components is / is not included in GE Jenbacher scope of supply.

4.04 Storage
The customer is responsible for secure and appropriate storage of all delivered equipment.

4.05 Start-up and commissioning


Start-up and commissioning with the GE Jenbacher start-up and commissioning checklist is / is not included.

4.06 Trial run


After start-up and commissioning, the plant will be tested in an 8-hour trial run. The operating personnel will be introduced simultaneously to basic operating procedures.

4.07 Emission measurement (exhaust gas analyser)


Emission measurement by GE Jenbacher personnel, to verify that the guaranteed toxic agent emissions have been achieved (costs for measurement by an independent agency will be an extra charge).

5.01 Limits of delivery


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Electrical Module: At terminals of module interface panel At terminals of generator terminal box (screwed glands to be provided locally) Module control panel: At terminal strips Auxiliaries: At terminals of equipment which is supplied separately Warm water At inlet and outlet flanges on module At inlet and outlet flanges of the exhaust gas heat recovery system Low temperature water At inlet and outlet flanges at module Exhaust gas At outlet flange of exhaust gas connection At inlet and outlet flanges of the exhaust gas heat recovery system Combustion air The air filters are set mounted Fuel gas At inlet and outlet flanges of gas train At inlet flange of gas pipework on module Lube oil At lube oil connections on module Draining connections and pressure relief At module Condensate At condensate drain on exhaust gas heat exchanger Insulation Insulation of heat exchangers and pipework is not included in our scope of supply and must be provided locally. First filling The first filling of module, (lube oil, engine jacket water, anti freeze-, anti corrosive agent, battery acid) is not included in our scope of supply. The composition and quality of the used consumables are to be strictly monitored in accordance with the "Technical Instructions" of GE JENBACHER. Suitable bellows and flexible connections must be provided locally for all connections. Cables from the module must be flexible.

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5.02 Factory tests and inspections


The individual module components shall undergo the following tests and inspections:

5.02.01 Engine tests


Carried out as combined Engine- and Module test according to DIN ISO 3046 at GE Jenbacher test bench. The following tests are made at 100%, 75% and 50% load, and the results are reported in a test certificate: Engine output Fuel consumption Jacket water temperatures Lube oil pressure Lube oil temperatures Boost pressure Exhaust gas temperatures, for each cylinder

5.02.02 Generator tests


Carried out on test bench of the generator supplier.

5.02.03 Module tests


The engine will be tested with natural gas (Russian Natural gas with methane number 94). The technical data according to the specification can only be demonstrated to a certain extent with the available natural gas. Carried out as combined Engine- and Module test commonly with module control panel at GE Jenbacher test bench, according to ISO 8528, DIN 6280. The following tests are made and the results are reported in a test certificate: Visual inspection of scope of supply per specifications. Functional tests per technical specification of control system. Starting in manual and automatic mode of operation Power control in manual and automatic mode of operation Function of all safety systems on module Measurements at 100%, 75% and 50% load: Frequency Voltage Current Generator output Power factor Fuel consumption Lube oil pressure Jacket water temperature Boost pressure Mixture temperature Exhaust emission (NOx) The module test will be carried out with the original generator, except it is not possible because of the delivery date. Then a test generator will be used for the module test. To prove characteristics of the above components, which are not tested on the test bench by GE JENBACHER, the manufacturers certificate will be provided.

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5.03 Documentation
Preliminary documentation 60 days after receipt of a technically and commercially clarified order: Module drawing 1) Technical diagram 1) Drawing of control panel 3) List of electrical interfaces 2) Technical specification of control system 2) Technical drawing auxiliaries (if included in GE Jenbacher-limit of delivery) 1) At delivery: Wiring diagrams 3) Cable list 3) At start-up and commissioning (or on clients request): Operating and maintenance manual 4) Spare parts manual 4) Operation report log 4) Available Languages 1) DEU, GBR 2) DEU, GBR, FRA, ITA, ESP 3) DEU, GBR, FRA, ITA, ESP, NLD, HUN, RUS, POL, TUR, CZE 4) DEU, GBR, FRA, ITA, ESP, NLD, HUN, RUS, POL, TUR, CZE, SLOWEN, SLOWAK, SERB, SCHWED, ROM, PRT, NORWEG, LITAU, LETT, BULGAR, CHINA, DNK, ESTN, FIN, GRC, KROAT

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01/2011

Technical Description Cogeneration Unit

JMS 416 GS-N.L

Natural Gas CHP Module

Electrical output Thermal output

1189 kW el. 1201 kW

Emission values
NOx < 500 mg/Nm (5% O2)

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0.01 Technical Data (at module) _________________________________________ 3


Main dimensions and weights (at module) Connections Output / fuel consumption Thermal energy balance Exhaust gas data Combustion air data Sound pressure level Sound power level Reactance and time constants General data - Hot water circuit Mixture Intercooler (1st stage) Mixture Intercooler (2nd stage) (Intercooler separate) Heat exchanger lube oil Heat exchanger engine jacket water Exhaust gas heat exchanger 4 4 4 5 5 5 6 6 7 8 8 8 8 8 8

0.02 Technical data of engine ___________________________________________ 5

0.03 Technical data of generator_________________________________________ 7 0.04 Technical data of heat recovery _____________________________________ 8

connection variant F __________________________________________________ 9 0.10 Technical parameters_____________________________________________ 10

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0.01 Technical Data (at module)


Data at: Fuel gas LHV
kWh/Nm

Full Part Load load 9.5 100% 75% 50%


[2] *) [1] [4]

Energy input Gas volume Mechanical output Electrical output Recoverable thermal output ~ Intercooler 1st stage ~ Lube oil ~ Jacket water ~ Exhaust gas cooled to 120 C Total recoverable thermal output Total output generated Heat to be dissipated ~ Intercooler 2nd stage ~ Lube oil ~ Surface heat ~ Balance heat Spec. fuel consumption of engine Lube oil consumption Electrical efficiency Thermal efficiency Total efficiency Hot water circuit: Forward temperature Return temperature Hot water flow rate
*) approximate value for pipework dimensioning [_] Explanations: see 0.10 - Technical parameters

kW Nm/h kW kW el. kW kW kW kW kW kW total

2,768 291 1,222 1,189 229 154 296 522 1,201 2,390

2,132 224 916 890 116 133 262 431 942 1,832

1,500 158 611 590 36 109 217 323 685 1,275

[5]

kW kW ca. kW kW kWh/kWh ca. kg/h % % % [6] [2] [3] [7]

80 ~ 92 28 2.27 0.37 43.0% 43.4% 86.3%

62 ~ 79 21 2.33 ~ 41.8% 44.2% 85.9%

43 ~ 71 15 2.46 ~ 39.3% 45.7% 85.0%

C C m/h

90.0 70.0 51.6

85.7 70.0 51.6

81.4 70.0 51.6

All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment (intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of +/- 8% on the thermal output a further reserve of 10% is recommended for the dimensioning of the cooling requirements.

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Main dimensions and weights (at module)


Length Width Height Weight empty Weight filled
mm mm mm kg kg

~ 6,700 ~ 1,800 ~ 2,200 ~ 14,200 ~ 14,800

Connections
Hot water inlet and outlet Exhaust gas outlet Fuel gas (at gas train) Fuel Gas (at module) Water drain ISO 228 Condensate drain Safety valve - jacket water ISO 228 Safety valve - hot water Lube oil replenishing (pipe) Lube oil drain (pipe) Jacket water - filling (flex pipe) Intercooler water-Inlet/Outlet 1st stage Intercooler water-Inlet/Outlet 2nd stage
DN/PN DN/PN DN/PN DN/PN G DN/PN DN/PN DN/PN mm mm mm DN/PN DN/PN

100/10 300/10 125/16 125/10 '' 50/10 1''/2,5 50/16 28 28 13 100/10 65/10

Output / fuel consumption


ISO standard fuel stop power ICFN Mean effe. press. at stand. power and nom. speed Fuel gas type Based on methane number|Min. methane number Compression ratio Min./Max. fuel gas pressure at inlet to gas train Allowed Fluctuation of fuel gas pressure Max. rate of gas pressure fluctuation Maximum Intercooler 2nd stage inlet water temperature Spec. fuel consumption of engine Specific lube oil consumption Max. Oil temperature Jacket-water temperature max. Filling capacity lube oil (refill)
kW bar MZ d) Epsilon mbar % mbar/sec C kWh/kWh g/kWh C C lit

1,222 20.00 Natural gas 94|75 12.50 80 - 200 c) 10 10 40 2.27 0.30 85 95 ~ 360

c) Lower gas pressures upon inquiry d) based on methane number calculation software AVL 3.1 (calculated without N2 and CO2)

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0.02 Technical data of engine


Manufacturer Engine type Working principle Configuration No. of cylinders Bore Stroke Piston displacement Nominal speed Mean piston speed Length Width Height Weight dry Weight filled Moment of inertia Direction of rotation (from flywheel view) Flywheel connection Radio interference level to VDE 0875 Starter motor output Starter motor voltage GE Jenbacher J 416 GS-B305 4-Stroke V 70 16 145 185 48.88 1,500 9.25 3,660 1,495 2,085 5,195 5,830 13.50 left SAE 18'' N 7 24 2,768 309 154 296 701 408 560 59 28 387 6,338 5,891 5,006 4,469 60 6,139 4,749 10

mm mm lit rpm m/s mm mm mm kg kg kgm

kW V

Thermal energy balance


Energy input Intercooler Lube oil Jacket water Exhaust gas total Exhaust gas cooled to 180 C Exhaust gas cooled to 100 C Surface heat Balance heat
kW kW kW kW kW kW kW kW kW

Exhaust gas data


Exhaust gas temperature at full load Exhaust gas mass flow rate, wet Exhaust gas mass flow rate, dry Exhaust gas volume, wet Exhaust gas volume, dry Max.admissible exhaust back pressure after engine
C [ 8] kg/h kg/h Nm/h Nm/h mbar

Combustion air data


Combustion air mass flow rate Combustion air volume Max. admissible pressure drop in front of intake-air filter
kg/h Nm/h mbar

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Sound pressure level


Aggregate b) 31,5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz Exhaust gas a) 31,5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz
dB(A) re 20Pa dB dB dB dB dB dB dB dB dB dB(A) re 20Pa dB dB dB dB dB dB dB dB dB

96 84 88 97 95 93 88 87 90 88 113 101 111 116 105 102 96 108 107 104 116 100 121 6.28

Sound power level


Aggregate Measurement surface Exhaust gas Measurement surface
dB(A) re 1pW m dB(A) re 1pW m

a) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2. b) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635, precision class 3. The spectra are valid for aggregates up to bmpe=19 bar. (add savety margin of 1dB to all values per increase of 1 bar pressure). Operation with 1200 rpm see upper values, operation with 1800 rpm add 3 dB to upper values. Engine tolerance 3 dB

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0.03 Technical data of generator


Manufacturer Type Type rating Driving power Ratings at p.f. = 1,0 Ratings at p.f. = 0.8 Rated output at p.f. = 0.8 Rated current at p.f. = 0.8 Frequency Voltage Speed Permissible overspeed Power factor lagging Efficiency at p.f. = 1,0 Efficiency at p.f. = 0.8 Moment of inertia Mass Radio interference level to VDE 0875 Construction Protection Class Insulation class Temperature (rise at driving power) Maximum ambient temperature Total harmonic distortion Leroy-Somer e) LSA 52.2 M60 e) 1,870 1,222 1,189 1,176 1,469 2,044 50 415 1,500 2,250 0,8 - 1,0 97.3% 96.2% 42.60 4,020 N B3/B14 IP 23 H F 40 1.5

kVA kW kW kW kVA A Hz V rpm rpm % % kgm kg

C %

Reactance and time constants


xd direct axis synchronous reactance xd' direct axis transient reactance xd'' direct axis sub transient reactance Td'' sub transient reactance time constant Ta Time constant direct-current Tdo' open circuit field time constant
p.u. p.u. p.u. ms ms s

1.90 0.18 0.09 23 41 2.77

e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the generator may thereby change slightly. The contractual produced electrical power will not change.

17.02.2011/CE

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0.04 Technical data of heat recovery


General data - Hot water circuit
Total recoverable thermal output Return temperature Forward temperature Hot water flow rate Nominal pressure of hot water Pressure drop hot water circuit Maximum Variation in return temperature Max. rate of return temperature fluctuation
kW C C m/h bar bar C C/min

1,201 70.0 90.0 51.6 10 0.90 +0/-20 10

Mixture Intercooler (1st stage)


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection
bar bar DN/PN

gilled pipes 10 0.30 100/10

Mixture Intercooler (2nd stage) (Intercooler separate)


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection
bar bar DN/PN

gilled pipes 10 0.80 65/10

Heat exchanger lube oil


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection plate heat exchanger 10 0.20 bar 100/10 DN/PN
bar

Heat exchanger engine jacket water


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection plate heat exchanger 10 bar 0.20 bar 100/10 DN/PN

Exhaust gas heat exchanger


Type PRIMARY: Exhaust gas pressure drop approx Exhaust gas connection SECONDARY: Nominal pressure of hot water Pressure drop hot water circuit Hot water connection shell-and-tube

bar DN/PN

0.02 300/10

bar bar DN/PN

6 0.20 100/10

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connection variant F

established

0.10 Technical parameters


All data in the technical specification are based on engine full load (unless stated otherwise) at specified temperatures and the methane number and subject to technical development and modifications. All pressure indications are to be measured and read with pressure gauges (psi.g.). (1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271, respectively (2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of + 5 %. Efficiency performance is based on a new unit (immediately upon commissioning).Effects of degradation during normal operation can be mitigated through regular service and maintenance work. (3) Average value between oil change intervals according to maintenance schedule, without oil change amount (4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances (5) Total output with a tolerance of +/- 8 % (6) According to above parameters (1) through (5) (7) Only valid for engine and generator; module and peripheral equipment not considered (8) Exhaust temperature with a tolerance of +/- 8 % Radio interference level The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011 class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively. Definition of output ISO-ICFN continuous rated power: Net break power that the engine manufacturer declares an engine is capable of delivering continuously, at stated speed, between the normal maintenance intervals and overhauls as required by the manufacturer. Power determined under the operating conditions of the manufacturers test bench and adjusted to the standard reference conditions. Standard reference conditions: Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level Air temperature: 25 (77 or 298 K C F) Relative humidity: 30 % Volume values at standard conditions (fuel gas, combustion air, exhaust gas) Pressure: 1013 mbar (14.7 psi) Temperature: 0 (32 or 273 K C F) Output adjustment for turbo charged engines Standard rating of the engines is for an installation at an altitude 500 m and an air intake temperature 30 . C If the actual methane number is lower than the specified, the knock control responds. First the ignition timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried out by the engine management system. Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead to a derate in output.

17.02.2011/CE

JMS 416 GS-N.L_B305_with EGHE_70-90 1190kW C, established

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Parameters for the operation of GE Jenbacher gas engines The genset fulfills the limits for mechanical vibrations according to ISO 8528-9. If possible, railway trucks must not be used for transport (TI 1000-0046). The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be strictly observed: TI 1100-0110, TI 1100-0111, and TI 1100-0112.

17.02.2011/CE

JMS 416 GS-N.L_B305_with EGHE_70-90 1190kW C, established

Copyright (rg) 11/11

01/2012

Technical Description Cogeneration Unit

JMS 416 GS-N.L

Wyndford Housing Estate

Electrical output Thermal output

1189 kW el. 1283 kW

Emission values
NOx < 250 mg/Nm (5% O2)

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0.01 Technical Data (at module) __________________________________________4


Main dimensions and weights (at module) Connections Output / fuel consumption Thermal energy balance Exhaust gas data Combustion air data Sound pressure level Sound power level Reactance and time constants General data - Hot water circuit Mixture Intercooler (1st stage) Mixture Intercooler (2nd stage) (Intercooler separate) Heat exchanger lube oil Heat exchanger engine jacket water Exhaust gas heat exchanger 5 5 5 6 6 6 7 7 8 9 9 9 9 9 9

0.02 Technical data of engine ____________________________________________6

0.03 Technical data of generator _________________________________________8 0.04 Technical data of heat recovery ______________________________________9

connection variant F __________________________________________________10 0.10 Technical parameters _____________________________________________11 1.00 Scope of supply - module __________________________________________12 1.01 Spark ignited gas engine __________________________________________12 1.01.01 Engine design _________________________________________________12 1.03 Module accessories _______________________________________________14 1.03.01 Engine jacket water system ______________________________________15 1.07 Painting _________________________________________________________15 1.20.01 Starting system ________________________________________________15 1.20.03 Electric jacket water preheating __________________________________16 1.20.04 Flexible connections ___________________________________________16 2.00 Electrical equipment ______________________________________________17 4.00 Delivery, installation and commissioning _____________________________17
4.01 Carriage 4.02 Unloading 4.03 Assembly and installation 4.04 Storage 4.05 Start-up and commissioning 4.06 Trial run 4.07 Emission measurement (exhaust gas analyser) 17 17 17 17 17 17 17

5.01 Limits of delivery _________________________________________________18


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5.02 Factory tests and inspections ______________________________________19


5.02.01 Engine tests 5.02.02 Generator tests 5.02.03 Module tests 19 19 19

5.03 Documentation ___________________________________________________20

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0.01 Technical Data (at module)


Data at: Fuel gas LHV
kWh/Nm

Full Part Load load 9.5 100% 75% 50%


[2] *) [1] [4]

Energy input Gas volume Mechanical output Electrical output Recoverable thermal output ~ Intercooler 1st stage ~ Lube oil ~ Jacket water ~ Exhaust gas cooled to 120 C Total recoverable thermal output Total output generated Heat to be dissipated ~ Intercooler 2nd stage ~ Lube oil ~ Surface heat ~ Balance heat Spec. fuel consumption of engine Lube oil consumption Electrical efficiency Thermal efficiency Total efficiency Hot water circuit: Forward temperature Return temperature Hot water flow rate
*) approximate value for pipework dimensioning [_] Explanations: see 0.10 - Technical parameters

kW Nm/h kW kW el. kW kW kW kW kW kW total

2,855 301 1,222 1,189 282 132 343 526 1,283 2,472

2,200 232 916 890 139 115 317 441 1,012 1,902

1,545 163 611 590 41 103 266 333 743 1,333

[5]

kW kW ca. kW kW kWh/kWh ca. kg/h % % % [6] [2] [3] [7]

82 ~ 83 29 2.34 0.37 41.6% 44.9% 86.6%

66 ~ 65 22 2.40 ~ 40.5% 46.0% 86.5%

46 ~ 50 15 2.53 ~ 38.2% 48.1% 86.3%

C C m/h

90.0 70.0 55.1

85.8 70.0 55.1

81.6 70.0 55.1

All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment (intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of +/- 8% on the thermal output a further reserve of 10% is recommended for the dimensioning of the cooling requirements.

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Main dimensions and weights (at module)


Length Width Height Weight empty Weight filled
mm mm mm kg kg

~ 6,700 ~ 1,800 ~ 2,200 ~ 14,200 ~ 14,800

Connections
Hot water inlet and outlet Exhaust gas outlet Fuel gas (at gas train) Fuel Gas (at module) Water drain ISO 228 Condensate drain Safety valve - jacket water ISO 228 Safety valve - hot water Lube oil replenishing (pipe) Lube oil drain (pipe) Jacket water - filling (flex pipe) Intercooler water-Inlet/Outlet 1st stage Intercooler water-Inlet/Outlet 2nd stage
DN/PN DN/PN DN/PN DN/PN G DN/PN DN/PN DN/PN mm mm mm DN/PN DN/PN

100/10 300/10 125/16 125/10 '' 50/10 1''/2,5 50/16 28 28 13 100/10 65/10

Output / fuel consumption


ISO standard fuel stop power ICFN Mean effe. press. at stand. power and nom. speed Fuel gas type Based on methane number|Min. methane number Compression ratio Min./Max. fuel gas pressure at inlet to gas train Allowed Fluctuation of fuel gas pressure Max. rate of gas pressure fluctuation Maximum Intercooler 2nd stage inlet water temperature Spec. fuel consumption of engine Specific lube oil consumption Max. Oil temperature Jacket-water temperature max. Filling capacity lube oil (refill)
kW bar MZ d) Epsilon mbar % mbar/sec C kWh/kWh g/kWh C C lit

1,222 20.00 Natural gas 94|75 12.50 80 - 200 c) 10 10 40 2.34 0.30 85 95 ~ 360

c) Lower gas pressures upon inquiry d) based on methane number calculation software AVL 3.1 (calculated without N2 and CO2)

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0.02 Technical data of engine


Manufacturer Engine type Working principle Configuration No. of cylinders Bore Stroke Piston displacement Nominal speed Mean piston speed Length Width Height Weight dry Weight filled Moment of inertia Direction of rotation (from flywheel view) Flywheel connection Radio interference level to VDE 0875 Starter motor output Starter motor voltage GE Jenbacher J 416 GS-B302 4-Stroke V 70 16 145 185 48.88 1,500 9.25 3,660 1,495 2,085 5,195 5,830 13.50 left SAE 18'' N 7 24 2,855 364 132 343 717 404 567 50 29 374 6,753 6,291 5,330 4,776 60 6,547 5,065 10

mm mm lit rpm m/s mm mm mm kg kg kgm

kW V

Thermal energy balance


Energy input Intercooler Lube oil Jacket water Exhaust gas total Exhaust gas cooled to 180 C Exhaust gas cooled to 100 C Surface heat Balance heat
kW kW kW kW kW kW kW kW kW

Exhaust gas data


Exhaust gas temperature at full load Exhaust gas mass flow rate, wet Exhaust gas mass flow rate, dry Exhaust gas volume, wet Exhaust gas volume, dry Max.admissible exhaust back pressure after engine
C [8] kg/h kg/h Nm/h Nm/h mbar

Combustion air data


Combustion air mass flow rate Combustion air volume Max. admissible pressure drop in front of intake-air filter
kg/h Nm/h mbar

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Sound pressure level


Aggregate b) 31,5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz Exhaust gas a) 31,5 Hz 63 Hz 125 Hz 250 Hz 500 Hz 1000 Hz 2000 Hz 4000 Hz 8000 Hz
dB(A) re 20Pa dB dB dB dB dB dB dB dB dB dB(A) re 20Pa dB dB dB dB dB dB dB dB dB

96 84 88 97 95 93 88 87 90 88 113 101 111 116 105 102 96 108 107 104 116 100 121 6.28

Sound power level


Aggregate Measurement surface Exhaust gas Measurement surface
dB(A) re 1pW m dB(A) re 1pW m

a) average sound pressure level on measurement surface in a distance of 1m according to DIN 45635, precision class 2. b) average sound pressure level on measurement surface in a distance of 1m (converted to free field) according to DIN 45635, precision class 3. The spectra are valid for aggregates up to bmpe=19 bar. (add savety margin of 1dB to all values per increase of 1 bar pressure). Operation with 1200 rpm see upper values, operation with 1800 rpm add 3 dB to upper values. Engine tolerance 3 dB

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0.03 Technical data of generator


Manufacturer Type Type rating Driving power Ratings at p.f. = 1,0 Ratings at p.f. = 0.8 Rated output at p.f. = 0.8 Rated current at p.f. = 0.8 Frequency Voltage Speed Permissible overspeed Power factor lagging Efficiency at p.f. = 1,0 Efficiency at p.f. = 0.8 Moment of inertia Mass Radio interference level to VDE 0875 Construction Protection Class Insulation class Temperature (rise at driving power) Maximum ambient temperature Total harmonic distortion Leroy-Somer e) LSA 52.2 M60 e) 1,870 1,222 1,189 1,176 1,469 2,044 50 415 1,500 2,250 0,8 - 1,0 97.3% 96.2% 42.60 4,020 N B3/B14 IP 23 H F 40 1.5

kVA kW kW kW kVA A Hz V rpm rpm % % kgm kg

C %

Reactance and time constants


xd direct axis synchronous reactance xd' direct axis transient reactance xd'' direct axis sub transient reactance Td'' sub transient reactance time constant Ta Time constant direct-current Tdo' open circuit field time constant
p.u. p.u. p.u. ms ms s

1.90 0.18 0.09 23 41 2.77

e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the generator may thereby change slightly. The contractual produced electrical power will not change.

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0.04 Technical data of heat recovery


General data - Hot water circuit
Total recoverable thermal output Return temperature Forward temperature Hot water flow rate Nominal pressure of hot water Pressure drop hot water circuit Maximum Variation in return temperature Max. rate of return temperature fluctuation
kW C C m/h bar bar C C/min

1,283 70.0 90.0 55.1 10 0.90 +0/-20 10

Mixture Intercooler (1st stage)


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection
bar bar DN/PN

gilled pipes 10 0.30 100/10

Mixture Intercooler (2nd stage) (Intercooler separate)


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection
bar bar DN/PN

gilled pipes 10 0.80 65/10

Heat exchanger lube oil


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection
bar bar DN/PN

plate heat exchanger 10 0.20 100/10

Heat exchanger engine jacket water


Type Nominal pressure of hot water Pressure drop hot water circuit Hot water connection
bar bar DN/PN

plate heat exchanger 10 0.20 100/10

Exhaust gas heat exchanger


Type PRIMARY: Exhaust gas pressure drop approx Exhaust gas connection SECONDARY: Nominal pressure of hot water Pressure drop hot water circuit Hot water connection shell-and-tube

bar DN/PN

0.02 300/10

bar bar DN/PN

6 0.20 100/10

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established

0.10 Technical parameters


All data in the technical specification are based on engine full load (unless stated otherwise) at specified temperatures and the methane number and subject to technical development and modifications. All pressure indications are to be measured and read with pressure gauges (psi.g.). (1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN 6271, respectively (2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of + 5 %. Efficiency performance is based on a new unit (immediately upon commissioning).Effects of degradation during normal operation can be mitigated through regular service and maintenance work. (3) Average value between oil change intervals according to maintenance schedule, without oil change amount (4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances (5) Total output with a tolerance of +/- 8 % (6) According to above parameters (1) through (5) (7) Only valid for engine and generator; module and peripheral equipment not considered (8) Exhaust temperature with a tolerance of +/- 8 % Radio interference level The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011 class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively. Definition of output ISO-ICFN continuous rated power: Net break power that the engine manufacturer declares an engine is capable of delivering continuously, at stated speed, between the normal maintenance intervals and overhauls as required by the manufacturer. Power determined under the operating conditions of the manufacturers test bench and adjusted to the standard reference conditions. Standard reference conditions: Barometric pressure: 1000 mbar (14.5 psi) or 100 m (328 ft) above sea level Air temperature: 25C (77F) or 298 K Relative humidity: 30 % Volume values at standard conditions (fuel gas, combustion air, exhaust gas) Pressure: 1013 mbar (14.7 psi) Temperature: 0C (32F) or 273 K Output adjustment for turbo charged engines Standard rating of the engines is for an installation at an altitude 500 m and an air intake temperature 30 C. If the actual methane number is lower than the specified, the knock control responds. First the ignition timing is changed at full rated power. Secondly the rated power is reduced. These functions are carried out by the engine management system. Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead to a derate in output.

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Parameters for the operation of GE Jenbacher gas engines The genset fulfills the limits for mechanical vibrations according to ISO 8528-9. If possible, railway trucks must not be used for transport (TI 1000-0046). The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be strictly observed: TI 1100-0110, TI 1100-0111, and TI 1100-0112.

1.00 Scope of supply - module


Design: The module is built as a compact package. Engine and generator are connected through a coupling and are mounted to the base frame. To provide the best possible isolation from the transmission of vibrations the engine is mounted to the frame by means of anti-vibrational mounts. The remaining vibrations are eliminated by mounting the module on isolating pads (e.g. Sylomer). This, in principle, allows the module to be placed directly on any floor capable of carrying the static load. No special foundation is required. Prevention of sound conducted through solids has to be provided locally.

1.01 Spark ignited gas engine


Four-stroke, air/gas mixture turbocharged, aftercooled, with high performance ignition system and electronically controlled air/gas mixture system. The engine is equipped with the most advanced LEANOX LEAN-BURN COMBUSTION SYSTEM developed by GE JENBACHER.

1.01.01 Engine design


Engine block Single-piece crankcase and cylinder block made of special casting; crank case covers for engine inspection, welded steel oil pan. Crankshaft and main bearings Drop-forged, precision ground, surface hardened, statically and dynamically balanced; main bearings (upper bearing shell: 3-material bearing / lower bearing shell: sputter bearing) arranged between crank pins, drilled oil passages for forced-feed lubrication of connecting rods. Vibration damper Maintenance free viscous damper Flywheel With ring gear for starter motor Pistons

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Single-piece, made of light metal alloy, with piston ring carrier and oil passages for cooling; piston rings made of high quality material, main combustion chamber specially designed for lean burn operation. Connecting rods Drop-forged, heat-treated, big end diagonally split and toothed. Big end bearings (upper bearing shell: sputter bearing / lower bearing shell: sputter bearing) and connecting rod bushing for piston pin. Cylinder liner Chromium alloy gray cast iron, wet, individually replaceable. Cylinder head Specially designed and developed for GE JENBACHER-lean burn engines with optimised fuel consumption and emissions; water cooled, made of special casting, individually replaceable; Valve seats, valve guides and spark plug sleeves individually replaceable; exhaust and inlet valves made of high quality material. Crankcase breather Connected to combustion air intake system. Valve train Camshaft, with replaceable bushings, driven by crankshaft through intermediate gears, valve lubrication by splash oil through rocker arms. Combustion air/fuel gas system Motorized carburetor for automatic adjustment according to fuel gas characteristic. Exhaust driven turbocharger, mixture manifold with bellows, water-cooled intercooler, throttle valve and distribution manifolds to cylinders. Ignition system Most advanced, fully electronic high performance ignition system, external ignition control. OPTION MONIC: Automatically, cylinder selective registration and control of the current needed ignition voltage. Lubricating system Gear-type lube oil pump to supply all moving parts with filtered lube oil, pressure control valve, pressure relief valve and full-flow filter cartridges. Cooling of the lube oil is arranged by a heat exchanger. Engine cooling system Jacket water pump complete with distribution pipework and manifolds. Exhaust system Turbocharger and exhaust manifold Exhaust gas temperature measuring Thermocouple for each cylinder Electric actuator For electronic speed and output control Electronic speed monitoring for speed and output control

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By magnetic inductive pick up over ring gear on flywheel Starter motor Engine mounted electric starter motor

1.03 Module accessories


Base frame Welded structural steel to accommodate engine, generator and heat exchangers. Flexible coupling With torque limiter to couple engine with generator. The coupling isolates the major subharmonics of engine firing impulses from the generator. Bell housing To connect engine with generator housing. With two ventilation and control windows. Anti-vibration mounts Arranged between engine/generator assembly and base frame. Isolating pads (SYLOMER) for placement between base frame and foundation, delivered loose. Exhaust gas connection Connection of exhaust gas turbocharger; including flexible connection to compensate for expansions and vibrations. Combustion air filter Dry type air filter with replaceable filter cartridges, including flexible connection to carburetor and service indicator. Interface panel Totally enclosed sheet steel cubicle with front door, wired to terminals, ready to operate. Cable entry at bottom. Painting: RAL 7035 Protection: IP 54 external, IP 10 internal (protection against direct contact with live parts) Design according to IEC 439-1 (EN 60 439-1/1990) and DIN VDE 0660 part 500, respectively. Ambient temperature: 5 - 40 C (41 - 104 F),Relative humidity:70 % Dimensions: Height: Width: Depth:

1000 mm (39 in) 800 mm (32 in), [-> at type 4 1000 mm (39 in)] 300 mm (12 in)

Power supply from the starter battery charger.

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Power distribution to the engine mounted auxiliaries (power input from the supplier of the auxiliaries power supply): 3 x 415/240 V, 50 Hz, 16 A Essential components installed in interface panel: Terminal strip Decentralised input and output cards, connected by a data bus interface to the central engine control of the module control panel. Speed monitoring Relays, contacts, fuses, engine contact switch to control valves and auxiliaries Measuring transducer for excitation voltage Air conditioning system (option)

1.03.01 Engine jacket water system


Engine jacket water system Closed cooling circuit, consisting of: Expansion tank Filling device (check and pressure reducing valves, pressure gauge) Safety valve(s) Thermostatic valve Required pipework on module Vents and drains Electrical jacket water pump, including check valve Jacket water preheat device

1.07 Painting
Quality: Oil resistant prime layer Synthetic resin varnish finishing coat Engine: Base frame: Generator: Module interface panel: Control panel: RAL 6018 (green) RAL 6018 (green) RAL 6018 (green) RAL 7035 (light grey) RAL 7035 (light grey)

Colour:

1.20.01 Starting system


Starter battery: 2 piece Pb battery with 12 cells, 2 x 12 V, 200 Ah (according to DIN 72311), complete with cover plate, terminals and acid tester. Battery voltage monitoring: Monitoring by an under voltage relay.

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Battery charging equipment: Capable for charging the starter battery with I/U characteristic and for the supply of all connected D.C. consumers. Charging device is mounted inside of the module interface panel or module control panel. General data: Power supply max. power consumption Nominal D.C. voltage Voltage setting range Nominal current (max.) Dimensions Degree of protection Operating temperature Protection class Humidity class Natural air convection Standards

3 x 320 - 550 V, 47 - 63 Hz 1060 W 24 V(+/-1%) 24V to 28,8V ( adjustable) 40 A 240 x 125 x 125 mm IP20 to IEC 529 0 C - 60 C 1 3K3, no condensation. EN60950,EN50178 UL/cUL (UL508/CSA 22.2)

Signalling: Green Led: Yellow Led: Red Led: Control accumulator: Pb battery 24 VDC/18 Ah

Output voltage > 20,5V Overload, Output Voltage < 20,5V shutdown

1.20.03 Electric jacket water preheating


Installed in the jacket water cooling circuit, consisting of: Heating elements Water circulating pump The jacket water temperature of a stopped engine is maintained between 56C (133 F) and 60C (140F), to allow for immediate loading after engine start.

1.20.04 Flexible connections


Following flexible connections per module are included in the GE Jenbacher -scope of supply: No. Connection 2 Warm water in-/outlet 1 Exhaust gas outlet 1 Fuel gas inlet 2 Intercooler in-/outlet Unit DN/PN DN/PN DN/PN DN/PN Dimension Material 100/10 Stainless steel 300/10 Stainless steel 125/16 Stainless steel 100/10 Stainless steel

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2 Lube oil connection

mm

28 Hose

Sealings and flanges for all flexible connections are included.

2.00 Electrical equipment


Totally enclosed floor mounted sheet steel cubicle with front door wired to terminals. Ready to operate, with cable entry at bottom. Naturally ventilated. Protection: IP 40 external IP 10 internal (protection against direct contact with live parts)

Design according to EN 60439-1 / IEC 60439-1 and ISO 8528-4. Ambient temperature 5 - 40 C (41 - 104 F), 70 % Relative humidity Standard painting: Panel: Pedestal: RAL 7035 RAL 7020

4.00 Delivery, installation and commissioning


4.01 Carriage
Ex works GE JENBACHER (Container unit ex works Jenbach or ex works Hungary) or carriage of the complete scope of supply to the installation site.

4.02 Unloading
Unloading, moving of equipment to point of installation, mounting and adjustment of delivered equipment on intended foundations is / is not included in GE Jenbacher scope of supply.

4.03 Assembly and installation


Assembly and installation of all GE Jenbacher -components is / is not included in GE Jenbacher scope of supply.

4.04 Storage
The customer is responsible for secure and appropriate storage of all delivered equipment.

4.05 Start-up and commissioning


Start-up and commissioning with the GE Jenbacher start-up and commissioning checklist is / is not included.

4.06 Trial run


After start-up and commissioning, the plant will be tested in an 8-hour trial run. The operating personnel will be introduced simultaneously to basic operating procedures.

4.07 Emission measurement (exhaust gas analyser)


Emission measurement by GE Jenbacher personnel, to verify that the guaranteed toxic agent emissions have been achieved (costs for measurement by an independent agency will be an extra charge).

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5.01 Limits of delivery


Electrical Module: At terminals of module interface panel At terminals of generator terminal box (screwed glands to be provided locally) Module control panel: At terminal strips Auxiliaries: At terminals of equipment which is supplied separately Warm water At inlet and outlet flanges on module At inlet and outlet flanges of the exhaust gas heat recovery system Low temperature water At inlet and outlet flanges at module Exhaust gas At outlet flange of exhaust gas connection At inlet and outlet flanges of the exhaust gas heat recovery system Combustion air The air filters are set mounted Fuel gas At inlet and outlet flanges of gas train At inlet flange of gas pipework on module Lube oil At lube oil connections on module Draining connections and pressure relief At module Condensate At condensate drain on exhaust gas heat exchanger Insulation Insulation of heat exchangers and pipework is not included in our scope of supply and must be provided locally. First filling The first filling of module, (lube oil, engine jacket water, anti freeze-, anti corrosive agent, battery acid) is not included in our scope of supply. The composition and quality of the used consumables are to be strictly monitored in accordance with the "Technical Instructions" of GE JENBACHER.

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Suitable bellows and flexible connections must be provided locally for all connections. Cables from the module must be flexible.

5.02 Factory tests and inspections


The individual module components shall undergo the following tests and inspections:

5.02.01 Engine tests


Carried out as combined Engine- and Module test according to DIN ISO 3046 at GE Jenbacher test bench. The following tests are made at 100%, 75% and 50% load, and the results are reported in a test certificate: Engine output Fuel consumption Jacket water temperatures Lube oil pressure Lube oil temperatures Boost pressure Exhaust gas temperatures, for each cylinder

5.02.02 Generator tests


Carried out on test bench of the generator supplier.

5.02.03 Module tests


The engine will be tested with natural gas (Russian Natural gas with methane number 94). The technical data according to the specification can only be demonstrated to a certain extent with the available natural gas. Carried out as combined Engine- and Module test commonly with module control panel at GE Jenbacher test bench, according to ISO 8528, DIN 6280. The following tests are made and the results are reported in a test certificate: Visual inspection of scope of supply per specifications. Functional tests per technical specification of control system. Starting in manual and automatic mode of operation Power control in manual and automatic mode of operation Function of all safety systems on module Measurements at 100%, 75% and 50% load: Frequency Voltage Current Generator output Power factor Fuel consumption Lube oil pressure Jacket water temperature Boost pressure Mixture temperature Exhaust emission (NOx) The module test will be carried out with the original generator, except it is not possible because of the delivery date. Then a test generator will be used for the module test.

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To prove characteristics of the above components, which are not tested on the test bench by GE JENBACHER, the manufacturers certificate will be provided.

5.03 Documentation
Preliminary documentation 60 days after receipt of a technically and commercially clarified order: Module drawing 1) Technical diagram 1) Drawing of control panel 3) List of electrical interfaces 2) Technical specification of control system 2) Technical drawing auxiliaries (if included in GE Jenbacher-limit of delivery) 1) At delivery: Wiring diagrams 3) Cable list 3) At start-up and commissioning (or on clients request): Operating and maintenance manual 4) Spare parts manual 4) Operation report log 4) Available Languages 1) DEU, GBR 2) DEU, GBR, FRA, ITA, ESP 3) DEU, GBR, FRA, ITA, ESP, NLD, HUN, RUS, POL, TUR, CZE 4) DEU, GBR, FRA, ITA, ESP, NLD, HUN, RUS, POL, TUR, CZE, SLOWEN, SLOWAK, SERB, SCHWED, ROM, PRT, NORWEG, LITAU, LETT, BULGAR, CHINA, DNK, ESTN, FIN, GRC, KROAT

00.00.0000/CE

Document1 established

Copyright (rg) 20/20

9.3 CHP Pla P ant G neral Arr Gen l rangement a e and PID Dra awing gs

C2234 LC04 120120

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9.4 Relevan Ex rience e nt xper c

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Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
ISSUE UPDATE: JUNE 2011 CUSTOMER ENERGY DEVELOPMENT LIMITED ENERGY DEVELOPMENT LIMITED HYDER DUNDEE UNIVERSITY AHS EMSTAR UK WASTE ONYX SCOTTISH HYDRO ELECTRIC COMBINED LANDFILL PRODUCTS COAL PRODUCTS HYDER ENERGY ADVANTAGE COMBINED LANDFILL PRODUCTS THAMES WATER COAL PRODUCTS HANSON SUMMERLEAZE COMBINED LANDFILL PRODUCTS COAL PRODUCTS COMBINED LANDFILL PRODUCTS UK WASTE COAL PRODUCTS HYDER HYDER HALES WASTE DALKIA UTILITIES SERVICES COAL PRODUCTS HYDER UK WASTE COAL PRODUCTS COAL PRODUCTS COAL PRODUCTS HANSON HANSON COMBINED LANDFILL PRODUCTS HANSON HANSON HYDER HYDER COMBINED LANDFILL PRODUCTS SCOTTISH HYDRO ELECTRIC UK WASTE INDEPENDENT ENERGY HANSON HANSON COMMISSIONING G59 DATE Feb-96 Mar-96 Apr-97 Oct-97 Nov-97 Nov-97 Dec-97 Jan-98 Feb-98 Feb-98 Apr-98 Apr-98 Apr-98 May-98 May-98 Jun-98 Jul-98 Aug-98 Aug-98 Sep-98 Sep-98 Sep-98 Sep-98 Oct-98 Oct-98 Mar-99 Apr-99 Apr-99 Apr-99 May-99 May-99 May-99 May-99 May-99 Jun-99 Jul-99 Jul-99 Jul-99 Jul-99 Jul-99 Sep-99 Oct-99 Oct-99 Nov-99 Nov-99 UNIT MODULE 316 316 320 320 612 320 320 616 320 320 320 320 320 212 320 320 320 320 320 320 320 320 320 320 320 612 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 616 320 320 No. OF UNITS 1 2 1 3 2 2 3 1 3 1 3 1 3 2 3 2 6 2 3 2 8 1 5 3 1 1 1 2 4 9 9 1 1 3 1 4 3 1 1 3 1 2 5 4 1 Total MW 0.5 1.0 1.0 3.0 3.0 2.0 3.0 1.5 3.0 1.0 3.0 1.0 3.0 1.0 3.0 2.0 6.0 2.0 3.0 2.0 8.0 1.0 5.0 3.0 1.0 1.0 1.0 2.0 4.0 9.0 9.0 1.0 1.0 3.0 1.0 4.0 3.0 1.0 1.0 3.0 1.0 2.0 10.0 4.0 1.0 Application LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL CHP NATURAL LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS

SITE BUBBENHALL SIDEGATE LANE BRAMFORD DUNDEE UNIVERSITY FREEMANS HOSPITAL CHADDERTON PAULSGROVE BITMAC BELLHOUSE C.L.P. SEGHILL TRUMPS FARM HEATHCOAT UNITED MINES C.L.P. KVAERNER (HOGSMILL) BIDSTON BRADGATE WAPSEYS WOOD CHELSON MEADOW N.E.M. KIBBLESWORTH WHINNEY HILL C.L.P. RISLEY N.E.M. ELLINGTON ROAD LANDFILL SITE ENDERBY WARREN HYDER - LAMBY WAY KILSBY NORTH TYNE HOSPITAL BILLINGE ENDERBY WARREN PHASE 2 HOLIDAY MOSS ARPLEY LANDFILL SITE (FIRST 9 SETS) ARPLEY LANDFILL SITE (SECOND 9 SETS) DIMMER ONGAR BURNTSTUMP CHELSON MEADOW 2 AVELEY LLANDDULUS ENDERBY WARREN FROM LAMBY WAY FERRY ROAD SUMMERSTON WESTERN GENERAL HOSPITAL BROMBOROUGH IOW ARRETON NEW SUTTON COURTNEY PH1 SUTTON COURTNEY PH2

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Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
ISSUE UPDATE: JUNE 2011 CUSTOMER INDEPENDENT ENERGY BIFFA WASTE MANAGEMENT COAL PRODUCTS HYDER INDEPENDENT ENERGY COAL PRODUCTS THAMES WATER THAMES WATER HYDER COAL PRODUCTS COAL PRODUCTS HYDER INDEPENDENT ENERGY HYDER HYDER INDEPENDENT ENERGY COMBINED LANDFILL PRODUCTS BIFFA WASTE MANAGEMENT BIFFA WASTE MANAGEMENT HYDER HYDER PATTERSONS INDEPENDENT ENERGY SUMMERLEAZE GLEESON HYDER BIFFA WASTE MANAGEMENT COMBINED LANDFILL PRODUCTS SUMMERLEAZE BIFFA WASTE MANAGEMENT ( UK WASTE ) BIFFA WASTE MANAGEMENT ( UK WASTE ) BIFFA WASTE MANAGEMENT ( UK WASTE ) COAL PRODUCTS GRAVESON SUMMERLEAZE ONYX HAMPSHIRE HYDER COMBINED LANDFILL PRODUCTS PATTERSONS HYDER BIFFA WASTE MANAGEMENT HYDER BIFFA WASTE MANAGEMENT HYDER HARWORTH POWER LTD EARTHTECH COMMISSIONING G59 DATE Nov-99 Nov-99 Dec-99 Dec-99 Dec-99 Dec-99 Dec-99 Dec-99 Jan-00 Feb-00 Feb-00 Feb-00 Mar-00 Mar-00 Apr-00 Apr-00 Apr-00 Apr-00 Apr-00 May-00 May-00 May-00 Aug-00 Aug-00 Sep-00 Oct-00 Oct-00 Oct-00 Nov-00 Nov-00 Nov-00 Nov-00 Dec-00 Dec-00 Dec-00 Jan-01 Jan-01 Jan-01 Feb-01 Feb-01 Apr-01 Apr-01 May-01 May-01 Jun-01 Aug-01 UNIT MODULE 616 320 320 320 616 320 320 320 320 320 320 320 616 320 320 616 320 320 320 320 320 320 616 320 612 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 320 420 320 No. OF UNITS 3 1 1 1 5 1 1 1 1 1 2 2 2 1 1 3 1 1 1 2 1 2 4 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 Total MW 6.0 1.0 1.0 1.0 10.0 1.0 1.0 1.0 1.0 1.0 2.0 2.0 4.0 1.0 1.0 6.0 1.0 1.0 1.0 2.0 1.0 2.0 8.0 1.0 1.5 1.0 1.0 1.0 1.0 3.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.3 2.0 1.3 2.8 1.0 Application CHP NATURAL LANDFILL GAS LANDFILL GAS LANDFILL GAS MINES GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS MINES GAS CHP BIO GAS

SITE IOW ARRETON MAIN IOW UFTON IMMINGHAM WANGFORD SHIREBROOK DIMMER 2 NORLANDS LANE NORLANDS LANE BILSTHORPE LILLYHALL GOWY SUTTON MACKETTS IOW BILSTHORPE ( Moved to Bretby ) HIGH HEAVENS 1 LANE END IOW LACKFORD SHAKESPEARE FARM WILNACOTE DOCKSWAY DOCKSWAY GREENOAKHILL MARGARETS LINGHALL STIRLING WATER BRETBY PEBSHAM BEIGHTON BEACON BROOKHURST WOOD BROMBOROUGH ( Trecatti Engine rerouted ) TRECATTI ( RE ROUTE TO BROMBOROUGH ) WITTON ( Now DIMMER 3 ) DEEP MOOR POPLARS SOMERLEY TYTHEGSTON SKELBROOKE GREENOAKHILL 3 CHAPPEL FARM PEBSHAM 2 GLAPWELL TRECATTI ( Replacement for rerouted engine ) BOOTHAM LANE RJB MINING ( THORESBY ) NIGG - ABERDEEN

UK Installation List

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Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
ISSUE UPDATE: JUNE 2011 CUSTOMER HYDER ORDNANCE SURVEY DISTRICT ENERGY PATTERSONS ONYX HAMPSHIRE DISTRICT ENERGY DALKIA UTILITIES SERVICES SCOTTISH AND SOUTHERN SCOTTISH AND SOUTHERN/ COALGAS UUGE DISTRICT ENERGY DISTRICT ENERGY SUMMERLEAZE WASTE RECYCLING GROUP COMBINED LANDFILL PRODUCTS WASTE RECYCLING GROUP CLP MARCH ENERGY COMBINED LANDFILL PRODUCTS SUMMERLEAZE SUMMERLEAZE SUMMERLEAZE WASTE RECYCLING GROUP SUMMERLEAZE UNITED UTILITIES EOS (UK COAL) EOS (UK COAL) EOS (UK COAL) WRG BIFFA SUMMERLEAZE WASTE RECYCLING GROUP UUGE SHANKS WASTE SOLUTIONS SEVERN TRENT WATER ONYX CLP CLP NOVERA CROWN HOUSE UUGE NOVERA NOVERA NOVERA VIRIDOR CLP COMMISSIONING G59 DATE Aug-01 Sep-01 Sep-01 Sep-01 Oct-01 Oct-01 Nov-01 Jan-02 Jan-02 Jan-02 Jan-02 Jan-02 Feb-02 Feb-02 Mar-02 Mar-02 Mar-02 Mar-02 Apr-02 May-02 May-02 May-02 Jun-02 Jul-02 Aug-02 Sep-02 Oct-02 Oct-02 Oct-02 Jan-03 Jan-03 Jan-03 Jan-03 Mar-03 Apr-03 May-03 May-03 Jun-03 Jun-03 Jun-03 Jul-03 Jul-03 Jul-03 Jul-03 Jul-03 UNIT MODULE 320 2x316 3x620/1x616 320 320 3x620/1x616 616 3x620/1x616 3x620/1x616 420 3x620/1x616 3x620/1x616 320 320 312 320 320 320 320 320 320 320 320 1x320/1x316 420 420 420 320 320 320 320 320 620 320 420/320 320 320 320 212 320 320 208 320 320 320 No. OF UNITS 1 2 4 1 1 4 2 4 4 1 4 4 1 4 1 1 1 1 1 1 1 2 2 2 2 2 3 2 2 1 2 1 5 2 1/2 2 1 2 1 1 2 1 1 1 1 Total MW 1.3 1.5 10.0 1.0 1.0 10.0 4.0 10.0 10.0 1.4 10.0 10.0 1.0 4.0 0.6 1.0 1.0 1.0 1.0 1.0 1.0 2.0 2.0 1.5 2.8 2.8 4.2 2.0 2.1 1.0 2.1 1.0 12.2 2.1 3.5 2.0 1.0 2.1 0.5 1.0 2.1 0.3 1.0 1.0 1.0 Application LANDFILL GAS CHP NATURAL NATURAL GAS LANDFILL GAS LANDFILL GAS NATURAL GAS CHP NATURAL NATURAL GAS MINES GAS LANDFILL GAS NATURAL GAS NATURAL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP BIO GAS MINES GAS MINES GAS MINES GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS

SITE BRETBY 2 ( Re Routed from Bilsthorpe ) ORDNANCE SURVEY SOLUTIA ( Site No 1 ) GREENOAKHILL 4 BRAMSHILL ( Gowy 2 Rerouted ) BRIDGEWATER ( Site No 2 ) ROYAL VICTORIA HOSP CHIPPENHAM WHELDALE COMPTON BASSETT ABERDARE ( Site No 4 ) SEVINGTON ( Site No 3 ) POPLARS DARRINGTON QUARRIES WETHERDEN SUTTON COURTNEY MARCH MARCH BEANHAM LINGHALL LYDSEY EDWIN RICHARDS HIGHMOOR 1 & 2 LIVERPOOL WWTW MALTBY WELBECK STILLINGFLEET ALLERTON PARK BROOKHURST WOOD LINGHALL 3 HUMBERFIELD NANT-Y-CAWS CALVERT 2 MINWORTH STW SOUTHLEIGH LFS UNITED MINES UNITED MINES MAW GREEN EDINBURGH UNIVERSITY SUTTON GOWY HONLEY WOOD ODDECOMBE WOOTON SUMMERSTON

UK Installation List

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Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
ISSUE UPDATE: JUNE 2011 CUSTOMER EOS (UK COAL) CLP NOVERA VIRIDOR VIRIDOR CLP WASTE RECYCLING GROUP SHANKS WASTE SOLUTIONS CLP UUGE DALKIA UTILITIES SERVICES CROWN HOUSE WASTE RECYCLING GROUP BIFFA WASTE RECYCLING GROUP THAMES WASTE DALKIA UTILITIES SERVICES CLP CLP SEVERN TRENT WATER BIFFA WASTE RECYCLING GROUP SEVERN TRENT WATER SEVERN TRENT WATER CLP BIFFA WASTE RECYCLING GROUP BIFFA TARGET ALLIANCE SEVERN TRENT WATER ENERGY DEVELOPMENT LIMITED WASTE RECYCLING GROUP ENERGY DEVELOPMENT LIMITED SEVERN TRENT WATER WASTE RECYCLING GROUP SEVERN TRENT WATER SEVERN TRENT WATER CLP CLP CLP WASTE RECYCLING GROUP ENERGY DEVELOPMENT LIMITED CLP CLP CLP COMMISSIONING G59 DATE Aug-03 Aug-03 Aug-03 Aug-03 Sep-03 Sep-03 Sep-03 Sep-03 Sep-03 Oct-03 Oct-03 Oct-03 Oct-03 Oct-03 Nov-03 Nov-03 Dec-03 Jan-04 Jan-04 Jan-04 Feb-04 Feb-04 Mar-04 Apr-04 Apr-04 Apr-04 Apr-04 Apr-04 May-04 May-04 May-04 May-04 May-04 Jun-04 Jun-04 Jul-04 Jul-04 Jul-04 Jul-04 Jul-04 Jul-04 Aug-04 Aug-04 Aug-04 Aug-04 UNIT MODULE 420 320 320 320 320 320 320 620 320 420 420 620 320 320 320 320 420 420 420 320 316 320 316 312 320 320 320 316 212 316 420 420 420 320 320 208 320 320 320 420 420 420 320 320 320 No. OF UNITS 2 2 2 1 4 1 2 1 2 1 1 1 3 2 2 2 1 1 1 2 1 3 1 1 4 3 1 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 Total MW 2.8 2.0 2.1 1.0 4.2 1.0 2.1 2.4 2.0 1.4 1.4 2.7 3.2 2.1 2.1 2.0 1.4 1.4 1.4 2.1 0.8 3.2 0.8 0.6 4.3 1.0 1.0 0.8 1.0 0.8 1.4 1.4 1.4 1.1 2.1 0.3 1.1 1.1 1.1 1.4 1.4 1.4 1.1 1.1 1.1 Application MINES GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL CHP NATURAL LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS CHP BIO GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP BIO GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS CHP BIO GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS

SITE KELLINGLEY AUCHENCARROCH DANES MOSS HEATHFIELD LFS PILSWORTH SKELLBROOK MILTON LFS BROGBOROUGH LANDFILL SITE FELTWELL BOOTHAM LANE 2 HARTLEPOOL HOSPITAL KINGS BUILDING - EDINBURGH UNIVERSITY SUTTON COURTENAY RISLEY LFS IMMINGHAM BEDDINGTON LFS LINCOLN HOSPITAL CONNON BRIDGE CONNON BRIDGE STRONGFORD STW BROMBOROUGH OFFHAM REDDITCH STW BARNHURST SEWAGE TREATMENT WORKS GARLAFF ROXBY HUMBERFIELD 2 CHADDERTON READING STW CLAYMILLS WAVELEY WOOD WINTERON BELLHOUSE ROUNDHILL KIRKLESS LOUGHBOROUGH FINHAM SEWAGE TREATMENT WORKS BOLAM JAMESON ROAD JAMESON ROAD DORKET HEAD BARLING BEETLEY LANDFILL SITE CHELSON MEADOW BELLHOUSE 2 LANDFILL SITE

UK Installation List

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Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
ISSUE UPDATE: SITE BARNSDALE BAR AVELEY 2 FRAMPTON LANDFILL SITE BARNSDALE BAR DIX PIT LLANDDULUS BRAMFORD SKELBROOKE LANDFILL SITE LEVITT LFS SUTTON COURTENAY 2 PENNY HILL CHRISTIE HOSPITAL WARESLEY LFS WARESLEY LFS EFFORD LANDFILL SITE SEGHILL LFS BARKIP CALNE LFS STAVELEY TADDINGTON WEETABIX CARNABY MILTON 2 WORCESTER HEATHFIELD LFS OFFHAM PEBSHAM ROXBY GALLYMOOR GALLYMOOR KENNET KENNET TADDINGTON UNITED MINES CATHKIN LFS NETHERIDGE STW POOLE MIDDLEMARSH SKELLBROOK CARLTON FOREST STAVELEY SHAKESPEARE FARM RAINHAM RAINHAM BROADGREEN HOSPITAL JUNE 2011 CUSTOMER WASTE RECYCLING GROUP WASTE RECYCLING GROUP ECO2 LTD WASTE RECYCLING GROUP WASTE RECYCLING GROUP WASTE RECYCLING GROUP BIFFA CLP WASTE RECYCLING GROUP WASTE RECYCLING GROUP WASTE RECYCLING GROUP DALKIA UTILITIES SERVICES BIFFA BIFFA ONYX SITA WM TRACEY VIRIDOR WASTE RECYCLING GROUP WASTE RECYCLING GROUP WEETABIX LTD WASTE RECYCLING GROUP WASTE RECYCLING GROUP SEVERN TRENT WATER VIRIDOR WASTE RECYCLING GROUP BIFFA BIFFA WASTE RECYCLING GROUP WASTE RECYCLING GROUP WASTE RECYCLING GROUP WASTE RECYCLING GROUP WASTE RECYCLING GROUP CLP CLP SEVERN TRENT WATER ENERGY DEVELOPMENT LIMITED WASTE RECYCLING GROUP CLP WASTE RECYCLING GROUP WASTE RECYCLING GROUP BIFFA ENERGY DEVELOPMENT LIMITED ENERGY DEVELOPMENT LIMITED DALKIA UTILITIES SERVICES COMMISSIONING G59 DATE Aug-04 Aug-04 Aug-04 Aug-04 Sep-04 Sep-04 Oct-04 Oct-04 Oct-04 Oct-04 Oct-04 Nov-04 Nov-04 Nov-04 Nov-04 Nov-04 Nov-04 Nov-04 Nov-04 Nov-04 Dec-04 Dec-04 Dec-04 Dec-04 Dec-04 Dec-04 Dec-04 Dec-04 Dec-04 Dec-04 Dec-04 Dec-04 Dec-04 Jan-05 Jan-05 Jan-05 Feb-05 Feb-05 Apr-05 Apr-05 Apr-05 Apr-05 May-05 May-05 May-05 UNIT MODULE 320 320 420 208 320 208 316 320 320 320 208 420 320 316 420 320 320 320 320 208 620 420 320 312 320 320 320 320 320 208 208 208 208 320 320 312 320 208 320 208 320 312 420 420 616 No. OF UNITS 2 2 1 1 2 1 1 1 1 2 1 1 1 1 1 2 1 2 2 1 2 1 1 1 1 1 1 3 1 1 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 Total MW 2.1 2.1 1.4 0.3 2.1 0.3 0.8 1.1 1.1 2.1 0.3 1.4 1.1 0.7 1.4 2.1 1.1 1.1 2.1 0.3 6.0 1.4 1.1 0.6 1.1 1.1 1.1 3.2 1.1 0.3 0.6 0.3 0.3 1.1 1.1 0.6 1.1 0.3 1.0 0.3 2.1 0.6 1.4 1.4 2.2 Application LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL

UK Installation List

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Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
ISSUE UPDATE: JUNE 2011 CUSTOMER SEVERN TRENT WATER WASTE RECYCLING GROUP ENERGY DEVELOPMENT LIMITED CROWN HOUSE WASTE RECYCLING GROUP CLP ENERGY DEVELOPMENT LIMITED SEVERN TRENT WATER VIRIDOR WASTE RECYCLING GROUP WASTE RECYCLING GROUP WASTE RECYCLING GROUP ENERGY DEVELOPMENT LIMITED WASTE RECYCLING GROUP WASTE RECYCLING GROUP WASTE RECYCLING GROUP WASTE RECYCLING GROUP SOUTHAMPTON UNIVERSITY WASTE RECYCLING GROUP ENERGY DEVELOPMENT LIMITED CLP WASTE RECYCLING GROUP WASTE RECYCLING GROUP ECO2 LTD WASTE RECYCLING GROUP WASTE RECYCLING GROUP WASTE RECYCLING GROUP WASTE RECYCLING GROUP NOVERA NOVERA SITA BIFFA CLP DALKIA UTILITIES SERVICES STRAID FARM LTD CLP CLP CLP WASTE RECYCLING GROUP THAMES WATER ECO2 LTD CLP UNITED UTILITIES CLP CLP COMMISSIONING G59 DATE May-05 May-05 May-05 May-05 Jun-05 Jun-05 Jun-05 Jun-05 Jul-05 Sep-05 Sep-05 Sep-05 Sep-05 Sep-05 Sep-05 Sep-05 Sep-05 Oct-05 Oct-05 Oct-05 Nov-05 Nov-05 Nov-05 Nov-05 Nov-05 Nov-05 Nov-05 Dec-05 Dec-05 Dec-05 Dec-05 Dec-05 Jan-06 Jan-06 Mar-06 Mar-06 Mar-06 Mar-06 Apr-06 Apr-06 May-06 Jun-06 Jun-06 Jul-06 Jul-06 UNIT MODULE 320 208 208 612 320 312 420 320 320 208 320 320 208 320 320 420 208 420 208 420 320 208 320 312 208 320 320 208 320 320 208 320 312 320 312 320 320 320 208 320 320 320 320 320 320 No. OF UNITS 2 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 2 2 6 1 1 2 1 1 3 2 2 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 Total MW 2.1 0.3 0.3 1.6 1.1 0.6 1.4 2.1 1.1 0.3 1.1 2.2 0.3 2.2 1.1 1.4 0.3 2.8 0.6 8.4 1.1 0.3 2.2 0.6 0.3 3.3 2.1 0.6 2.2 2.2 0.3 1.1 0.6 1.1 0.8 1.1 1.1 1.1 0.3 1.1 2.2 1.1 1.0 1.1 1.1 Application CHP BIO GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS

SITE STOKE BARDOLPH STAPLE QUARY BARLING GEORGE SQUARE - EDINBURGH UNIVERSITY LEADENHAM BELLHOUSE LFS RAINHAM LFS WANLIP BEDDINGTON LFS HERMITAGE KENNICK HERMITAGE RYTON ALDEBY HERMITAGE WELLBECK WESTER HATTON SOUTHAMPTON UNIVERSITY GAINSBOROUGH PITSEA LFS AUCHENCARROCH LFS CATWICK GRANGE BENNET BANK BERWICK FARM CATWICK GRANGE PWLLFAWATKIN SCABB WOOD ROTHERHAM BLACKBOROUGH END DANESHILL ELLINGTON ROAD UGLEY FUNTLEY ORMSKIRK HOSPITAL STRAID FARM CONNON BRIDGE CATHKIN STONEYHILL BLACKBOROUGH END SEAFIELD WWTW VIGO UTOPIA AUCHENCARROCH BURY WWTW CATHKIN CHELSOM MEADOW

UK Installation List

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Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
ISSUE UPDATE: JUNE 2011 CUSTOMER CLP WASTE RECYCLING GROUP ENERGY DEVELOPMENT LIMITED UNITED UTILITIES ONYX VITAL ENERGI BIFFA CLP BIFFA UNITED UTILITIES BIFFA UNITED UTILITIES EDL VIRIDOR THERMAL TRANSFER BIFFA CLP HARWORTH POWER LTD CLP DALKIA UTILITIES SERVICES AMBER ENERGY VIRIDOR PETER BROTHERHOOD RPS PATTERSONS UK COAL WASTE RECYCLING GROUP CLP AMGEN CYMRU AMBER ENERGY EDL CLP EDL PATTERSONS WASTE RECYCLING GROUP AURORA ENERGY LTD HYDRO POLYMERS WASTE RECYCLING GROUP WASTE RECYCLING GROUP SEVERN TRENT WATER BIOVERDA POWER SYSTEMS WASTE RECYCLING GROUP BIFFA BIFFA VIRIDOR COMMISSIONING G59 DATE Jul-06 Aug-06 Oct-06 Oct-06 Nov-06 Nov-06 Nov-06 Nov-06 Dec-06 Dec-06 Jan-07 Jan-07 Jan-07 Jan-07 Jan-07 Jan-07 Feb-07 Feb-07 Feb-07 Mar-07 Mar-07 Mar-07 Mar-07 Apr-07 Apr-07 Apr-07 Apr-07 May-07 May-07 May-07 May-07 May-07 Jun-07 Jun-07 Jul-07 Jul-07 Jul-07 Jul-07 Jul-07 Sep-07 Sep-07 Sep-07 Nov-07 Nov-07 Nov-07 UNIT MODULE 320 320 320 620 420 612 320 320 & 312 316 312 320 208 208 316 612 316 320 420 320 320 208 320 320 312 320 620 420 320 312 312 420 320 208 320 320 316 612 320 320 316 420 320 312 208 320 No. OF UNITS 1 1 1 3 1 1 1 1 1 2 2 1 1 1 1 1 1 5 1 1 2 1 2 1 3 4 5 1 1 1 3 1 1 1 2 1 1 3 2 1 2 2 1 1 1 Total MW 1.1 1.1 1.1 6.0 1.4 2.0 1.1 2.0 0.8 1.3 2.1 0.3 0.3 0.8 1.6 0.8 1.1 7.0 1.1 1.1 0.6 1.0 2.2 0.6 3.2 12.0 9.8 1.1 0.8 0.8 4.2 1.1 0.3 1.0 2.2 0.8 1.8 3.3 2.2 0.8 2.8 2.2 0.5 0.3 1.1 Application LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS MINES GAS LANDFILL GAS CHP TRI NATURAL LANDFILL GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS MINES GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS

SITE CILGWYN JUDKINS BELLHOUSE PHASE 2 DAVYHULME SPRINGFILED FARM NATURAL HISTORY MUSEUM NORTH HERTS COLSTERWORTH SKELTON BLACKBURN WWTW TRECCATI LANCASTER WWTW PITSEA NORLANDS LANE ABERDEEN UNIVERSITY HOUGHTON-LE-SPRING JAMESON ROAD HARWOTH COLLIERY UNITED MINES AIB BALLSBRIDGE (IRE) WINGMOOR SHELFORD KINGS LYNN (ANGLIAN WATER) APSLEY GREENOAKHILL STILLINGFLEET BLETCHLEY KILGARTH NANT-Y-GWYDDON KNOWL HILL MUCKING JAMESON ROAD POOLE GREENOAKHILL BROGBOROUGH LANDFILL SITE RUSHTON LANDFILL SITE HYDRO POLYMERS CHP DRYER BROGBOROUGH LANDFILL SITE BROGBOROUGH LANDFILL SITE DERBY ARTHURSTOWN (IRE) DEERPLAY HOUGHTON-LE-SPRING LFS COLNBROOK LFS HORTON LFS

UK Installation List

Page 7 of 10

Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
ISSUE UPDATE: JUNE 2011 CUSTOMER BIFFA DALKIA BIFFA BIFFA UNITED UTILITIES UNITED UTILITIES UNITED UTILITIES CARILLION CONSTRUCTION UNITED UTILITIES VIRIDOR NOVERA WILLIAM TRACEY LTD PETER BROTHERHOOD EDL SITA EDL DALKIA UTILITIES SERVICES ABERDEEN COUNTY COUNCIL FALKIRK COUNTY COUNCIL PETER BROTHERHOOD VITAL ENERGI CLP ANGLESEY COUNTY COUNTY WASTE RECYCLING GROUP SEVERN TRENT WATER SEVERN TRENT WATER CARDIFF AND VALE HOSPITAL TRUST SPIE MATTHEW HALL BIFFA BIFFA BIFFA EDL EDL EDL AKER KVAERNER AKER KVAERNER RECKITT BENCKISER RECKITT BENCKISER BIOMASS ENGINEERING VIRIDOR SEVERN TRENT WATER SITA SITA ELYO INDUSTRIAL LTD SITA COMMISSIONING G59 DATE Nov-07 Nov-07 Nov-07 Nov-07 Dec-07 Dec-07 Jan-08 Feb-08 Feb-08 Mar-08 Mar-08 Mar-08 Mar-08 Apr-08 Jun-08 Jun-08 Jul-08 Jul-08 Jul-08 Jul-08 Jul-08 Aug-08 Aug-08 Aug-08 Sep-08 Oct-08 Jan-09 Feb-09 Feb-09 Feb-09 Feb-09 Feb-09 Feb-09 Feb-09 Apr-09 Apr-09 Apr-09 Apr-09 Apr-09 Apr-09 Apr-09 Apr-09 Apr-09 May-09 May-09 UNIT MODULE 320 420 208 320 320 312 312 612 312 320 208 208 320 208 208 420 420 320 320 420 208 208 320 208 320 316 616 316 320 312 208 420 420 320 420 312 420 612 320 320 316 208 208 312 320 No. OF UNITS 1 1 1 2 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 3 1 2 1 1 1 1 2 1 3 2 2 1 1 1 3 1 1 1 2 6 1 1 1 1 1 Total MW 1.0 1.4 0.3 2.0 1.0 0.5 1.1 3.3 1.1 1.0 0.3 0.3 1.0 0.3 0.3 1.4 1.4 1.0 1.0 3.2 0.3 0.6 1.1 0.3 1.0 0.8 4.4 0.8 3.3 1.2 0.6 1.4 1.4 1.1 4.2 0.5 1.4 1.8 2.2 6.6 0.8 0.3 0.3 0.6 1.1 Application LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS CHP BIO GAS CHP BIO GAS CHP BIO GAS CHP NATURAL CHP BIO GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP NATURAL CHP NATURAL CHP NATURAL CHP BIO GAS CHP NATURAL LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP BIO GAS CHP BIO GAS CHP NATURAL CHP NATURAL LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP BIO GAS CHP BIO GAS CHP NATURAL CHP TRI NATURAL SYNGAS LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS CHP NATURAL LANDFILL GAS

SITE SKELTON LFS KINGSTON HOSPITAL BUTCHERSFIELD LFS TRECATTI LFS BOLTON WWTW BOLTON WWTW WARRINGTON WWTW PORTSMOUTH HOSPITAL STOCKPORT WWTW PARKWOOD LFS BOOTHAM LANE LFS BARKIP LFS KINGS LYNN (ANGLIAN WATER) WAVERLEY WOOD LFS SEGHILL LFS PITSEA LFS FREEMANS HOSPITAL SEATON DISTRICT HEATING SCHEME CALLENDER PARK DISTRICT HEATING SCHEME GREAT BILLING STW GROSVENOR WATERSIDE EAST ANGLIA PENHESGYN LANDFILL SITE DARRINGTON WANLIP STW DERBY ISLAND STW UNIVERSITY HOSPITAL OF WALES PALESTRA VARIOUS VARIOUS VARIOUS PITSEA LFS BARLING LFS BELLHOUSE LFS BRAN SANDS BRAN SANDS DERBY HULL MERTHYR TYDFIL VARIOUS LANDFILL SITES NETHERIDGE STW BARNSLEY LANE PATH HEAD PILGRIM HOSPITAL PATH HEAD

UK Installation List

Page 8 of 10

Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
ISSUE UPDATE: JUNE 2011 CUSTOMER MALTBY COLLIERY AURORA ENERGY LTD NIFES BIOGEN/GREENFINCH BIOGEN/GREENFINCH NIFES YORKSHIRE WATER F4 ENERGY F4 ENERGY UNIVERSITY OF LIVERPOOL PLC LANCASHIRE TEACHING HOSPITALS DALKIA DALKIA BURTON HOSPITAL NHS TRUST CONTOUR GLOBAL BAXTER HEALTHCARE SITA SITA SEVERN TRENT WATER VEOLIA RENEWABLE POWER SYSTEMS (RPS) MT ENERGIE UNIVERSITY OF EAST ANGLIA VIRIDOR BIFFA SEVERN TRENT WATER VIRIDOR CROWN HOUSE SITA VEOLIA UNILEVER ASPIRE DEFENCE GRASTIM GCA LTD VEOLIA GRUNDON WASTE THAMES WATER THAMES WATER THAMES WATER ANDIGESTION LTD (SUMMERLEAZE) BIOGEN VIRIDOR VEOLIA VEOLIA SITA COMMISSIONING G59 DATE May-09 Jun-09 Jun-09 Jun-09 Jun-09 Jul-09 Jul-09 Jul-09 Oct-09 Nov-09 Dec-09 Jan-10 Jan-10 Jan-10 Feb-10 Feb-10 Mar-10 Mar-10 Mar-10 Apr-10 May-10 Jun-10 Jul-10 Jul-10 Jul-10 Aug-10 Sep-10 Oct-10 Oct-10 Oct-10 Nov-10 Nov-10 Nov-10 Mar-11 Mar-11 Mar-11 Mar-11 Mar-11 Mar-11 Mar-11 Mar-11 Mar-11 Mar-11 Mar-11 Mar-11 UNIT MODULE 420 316 620 320 312 620 316 416 416 620 612 616 612 312 620 416 / 612 320 320 320 320 316 320 620 320 320 320 320 208 208 312 612 412 612 312 320 320 312 312 312 320 320 312 320 312 320 No. OF UNITS 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 1 1 2 1 1 1 1 2 2 1 1 2 1 1 2 1 1 1 3 1 2 2 2 1 1 1 1 1 1 Total MW 1.4 0.8 3.0 1.1 0.6 3.0 0.8 1.1 1.1 3.3 1.8 2.4 1.8 0.5 12.0 3.1 1.1 1.1 2.2 1.1 0.8 1.0 1.5 2.1 2.1 1.0 1.1 0.7 0.3 0.6 4.0 0.8 2.4 0.5 3.3 1.0 1.0 1.0 1.0 1.1 1.1 0.5 1.1 0.5 1.1 Application MINES GAS LANDFILL GAS CHP NATURAL CHP BIO GAS CHP BIO GAS CHP NATURAL CHP BIO GAS CHP NATURAL CHP NATURAL CHP NATURAL CHP NATURAL CHP NATURAL CHP NATURAL CHP NATURAL QUAD GEN NATURAL CHP NATURAL LANDFILL GAS LANDFILL GAS CHP BIO GAS LANDFILL GAS LANDFILL GAS CHP BIOGAS SYNGAS LANDFILL GAS LANDFILL GAS CHP BIOGAS LANDFILL GAS CHP NATURAL LANDFILL GAS LANDFILL GAS CHP NATURAL CHP NATURAL CHP NATURAL CHP BIO GAS LANDFILL GAS LANDFILL GAS CHP BIOGAS CHP BIOGAS CHP BIOGAS CHP BIOGAS CHP BIOGAS BIOGAS LANDFILL GAS LANDFILL GAS LANDFILL GAS

SITE MALTBY COLLIERY WYRLEY GROVE LANDFILL SITE GUYS HOSPITAL WESTWOOD FOOD WASTE WESTWOOD FOOD WASTE ST THOMAS HOSPITAL NIGG - ABERDEEN BOSTON SCIENTIFIC (IRE) ABBOTT VASCULAR (IRE) UNIVERSITY OF LIVERPOOL ROYAL PRESTON HOSPITAL KINGS CROSS COLLEGE HOSPITAL KINGS CROSS COLLEGE HOSPITAL QUEENS HOSPITAL KNOCKMORE (IRE) BAXTER HEALTHCARE (IRE) HILL OF TRAMAUD PATH HEAD STOKE BARDOLPH NEW ALBION TULLYVAR (IRE) BARFOOTS UNIVERSITY OF EAST ANGLIA ERIN LANDFILL SITE SKELTON GRANGE STOKE BARDOLPH RIGMUIR LANDFILL SITE MERCHANT SQUARE LONDON PATH HEAD LANDFILL SITE CROFT FARM PORT SUNLIGHT WARMINSTER CASALE LANCASTER WWTW BLUE HAZE KNOWL HILL BEDDINGTON STW CRAWLEY STW CHERTSEY STW HOLSWORTHY NEW BIOGAS SET WESTWOOD FOOD WASTE BEDDINGTON AD PLANT NEW ALBION CROFT FARM NEW CROSBY LANDFILL SITE

UK Installation List

Page 9 of 10

Clarke Energy Ltd GBR & Ireland - GE Energy Jenbacher Engine Installation List
ISSUE UPDATE: JUNE 2011 CUSTOMER SEVERN TRENT WATER SEVERN TRENT WATER BIFFA BIFFA BIFFA THAMES WATER ELYO INDUSTRIAL LTD GRASTIM ELYO INDUSTRIAL LTD COSTAIN BIOGEN GREENFINCH NG BAILEY DRESSER RAND LTD MACE LIMITED GWE BIOGAS LTD RENEWABLE POWER SYSTEMS (RPS) RENEWABLE POWER SYSTEMS (RPS) ENERGY DEVELOPMENT LIMITED COSTAIN GWE BIOGAS LTD ABERDEEN COUNTY COUNCIL UNILEVER BLACK & VEATCH WILLIAM GRANT & SONS LIMITED PDM GROUP WALLED GARDEN POWER COMPANY WILLIAM GRANT & SONS LIMITED M&W ZANDERS (BIFFA) SMURFIT KAPPA BIRMINGHAM GRUNDON WASTE LTD THE NATIONAL GALLERY VITAL ENERGI BIFFA BIFFA BIFFA SITA COMMISSIONING G59 DATE Mar-11 Mar-11 Mar-11 Mar-11 Mar-11 Apr-11 COMMISSIONING COMMISSIONING COMMISSIONING COMMISSIONING COMMISSIONING COMMISSIONING DELIVERED TO SITE COMMISSIONING COMMISSIONING COMPLETE COMPLETE COMPLETE COMMISSIONING COMMISSIONING COMMISSIONING COMMISSIONING COMMISSIONING COMMISSIONING COMMISSIONING INSTALLATION IN PRODUCTION IN PRODUCTION IN PRODUCTION IN PRODUCTION IN PRODUCTION IN PRODUCTION IN PRODUCTION IN PRODUCTION IN PRODUCTION IN PRODUCTION UNIT MODULE 316 320 316 312 312 412 620 612 620 320 312 420 420 416 320 320 320 320 320 320 320 616 620 420 420 612 620 420 412 320 412 412 320 312 208 320 No. OF UNITS 1 1 1 1 2 2 1 1 2 2 1 1 2 1 1 1 1 6 2 1 1 1 2 1 2 1 1 3 1 1 1 1 3 3 4 7 Total MW 0.8 1.1 0.8 0.5 1.0 1.6 3.3 1.8 6.6 2.1 0.5 1.4 3.0 1.1 1.1 1.0 1.0 6.3 2.1 1.1 1.1 2.4 4.9 1.4 2.8 1.6 3.0 4.2 0.9 1.0 0.8 0.8 3.3 1.8 1.2 7.7 Application CHP BIOGAS CHP BIOGAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP BIOGAS CHP NATURAL CHP NATURAL CHP NATURAL CHP BIOGAS CHP BIOGAS CHP NATURAL CHP NATURAL CHP NATURAL CHP BIOGAS LANDFILL GAS LANDFILL GAS LANDFILL GAS CHP BIOGAS CHP BIOGAS CHP NATURAL CHP NATURAL CHP BIOGAS CHP BIOGAS CHP BIOGAS LANDFILL GAS CHP BIOGAS CHP BIOGAS CHP BIOGAS CHP BIOGAS CHP NATURAL CHP NATURAL LANDFILL GAS LANDFILL GAS LANDFILL GAS LANDFILL GAS

SITE NETHERIDGE STW CLAYMILLS STW STANDEN HEATH LANDFILL SITE KINGSBURY LANDFILL SITE EYE LANDFILL SITE OXFORD STW KINGS YARD OLYMPIC VILLAGE POZZILLI STRATFORD CITY OLYMPIC VILLAGE LONGLEY LANE HARPER ADAMS UNIVERSITY COLLEGE GREAT ORMOND STREET HOSPITAL PMG (VISTAKON) (IRE) THE SHARD BUILDING GWE BIOGAS RPS POWER IN A BOX 1 RPS POWER IN A BOX 2 EDL POWER IN A BOX (6 SETS) COBDEN STREET DRIFFIELD 2 SEATON DISTRICT HEATING SCHEME PURFLEET DAVYHULME WWTW GIRVAN ENGINE 3 INGS ROAD BIOGAS PLANT ALNE LANDFILL GENERATION SCHEME GIRVAN ENGINE 4 WEST SUSSEX BIOGAS PLANT SMURFIT KAPPA BIRMINGHAM STAR WORKS THE NATIONAL GALLERY LONDON COMMONWEALTH GAMES VARIOUS LFS VARIOUS LFS VARIOUS LFS PACKINGTON LFS

Subtotal (filtered) Total

719 719

839.8 839.8

UK Installation List

Page 10 of 10

9.5 Clar Ener rke E rgy In Hou C use Capability i

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Clark Energy In Hous Cap ke se pability y


Introduc ction to C Clarke Energy E
Clarke Energy Limited was first established in 1989 in Liverpool, UK as a spec n L cialist servic company ce y n e ore es. k rivalled service support, , operating in the marine and offsho industrie In 1995 on the back of our unr Clarke Ener was awa rgy arded the so distributo ole orship for the GE Jenbacher range o gas engin and that of nes t relationship has continu p ued to grow resulting in us now be w, n eing the largest independ dent distribu utor, with an n installed ca apacity acros ten countr ss ries of over 2 2.5GWe of which the UK has the larg w K rgest populat tion totalling g circa 840MWe with over 300MWe op W r perating in C CHP applicati ions.

UK nd Irelan Franc ce Nigeriia India

Au ustralia Ne Zealand ew Tu unisia China Al lgeria

arke Group now employs n s The Cla ople worldwide and had d 900 peo a turno over in 201 of over 10 r 172m and yet des spite difficult t o market conditions, is still set to a d grow in 2011 with an expected turnover r of ap pproximately y 200m.

st des erience enco ompassing a wide variet of differen gas appli ty nt ications and d With almos two decad of expe climatic conditions, Cla arke Energy is a world leader whe it comes to the des y d en s sign, installa ation project t managemen and comm nt missioning and long term maintenan of gas engines in po a m nce ower generat tion and cogeneration applications and our po s ortfolio includ many CH installatio within u niversities and hospitals des HP ons s throughout the UK, part ticularly work king within o occupied areas.

Project Manage ement Ph hilosophy y


Clarke Ener has a fully structured and tracke approach to the mana rgy d ed agement, des sign and con nstruction of f a project wh hich is essen ntial to provid an outcom consistent with the lo term objjectives of th Customer de me ong he r and the pro oject requirem ments. ct, it en-field turnk scheme, is allocated a dedicated key d Every projec whether i is a single engine sale or a full gree Project Man nager. From design to commissionin and hand c ng d-over, the Project Mana P ager works to ensure all t l project insta allation and c contractual matters are m m managed to specification and on tim n me. e a at Utilising the wealth of experience and quality of engineering and project staff tha Clarke Energy has inhouse, com mbined with r recent succe essful delive ry of many similar projec we stron s cts, ngly believe we are best t placed to n only deliv a succes not ver ssful, econom safe and reliable ou mic, d utcome, but to also truly understand y d the project requirements and deliverables. pt cial r t, ergy would produce a Pr p roject Manag gement Plan n Upon receip of an offic order for this project Clarke Ene (PMP). This PMP will address the requirements for the tota project, fr s r s al rom initiation of the contract to final n l completion and success handove of all requiired on and off site activities. sful er o

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The PMP w specify t will the requirem ments and p procedures to be follow t wed internally for: the pr y roduction of f contract pro ogramme, c cost control and tracking site specific safety an environm g, nd mental manag gement plan n and conver rgence of th Principal Contractors own safety plan, cont he s y tractors indu uction requir rements, job b safety analy yses, reporting on site safety, prod duction of work method statements induction procedures, w s, , quality assu urance includ ding inspection and test plans and no on-conforma ance reports. . will master implem mentation do ocument by which the contract will be execute by Clarke y c ed e The PMP w be the m Energy and adherence thereto will be mandat d e atory by all personnel (u p under the co ontrol of Cla arke Energy) ) involved in the project. This docum ment is produ uced to assis our clients in understa st s anding the culture within n rgy pifies our suc ccessful app proach to con ntract execution. Clarke Ener which typ mentation of systems fo this projec will be specific to th task and will clearly identify the or ct he e Our implem required pro ocedures and methods to be employ yed. Upon contr ract award th project te he eam will be fo ormed and under the lea u adership of t Project Manager, the the M e dentify the d design needs, prepare a design pla and allocate tasks to design eng an o gineers. The e team will id Engineering Manager w be resp g will ponsible for the overall co-ordination and sup pervision of the design n engineers to achieve the design objectives. o e rgy t ernal project risk review, to identify r t , risks and ma anage those e Clarke Ener would also carry out its own inte risks. icable, site e establishmen would tak place as soon as site is available with facilities located nt ke e e, d When appli within the p proposed Power House compound Lay down and storag areas, sit access an intra site e d. ge te nd e movement r routes will be identified in consultatio with the Principal Con e on P ntractor and boundaries defined. nnel inductio ons would be conducte prior to entering site in accord ance with the Principal b ed e e, l Site person Contractors induction r requirements s. s set ct m h Design and documentation systems would be s up upon receipt of order. A projec initiation meeting with the main pa arties would follow so as to identify any Client specific adm a y ministrative p procedures. The project t programme would then be refined to take accou any post tender agreements. e o unt n uch d Day to day operational control and client liaison would be a priority, su that any potential client required scope chan could be incorporated with a min nge e nimum of disruption to the contract sc chedule. nt, ance, environ pects, site facilities and r resources ar described re d Managemen safety, quality assura nmental asp elsewhere in this tender These issues are also i ncorporated in the PMP. r. d n A Clarke En nergy Site Ma anager would oversee all on-site work to ensure compliance w the proje drawings d k c with ect s and specific cations. He w would undert take the day-to-day management of all site activit ities and he would be on w n site from co ommencemen of works th nt hrough to fina commissio al oning of the works. w and Commis ssioning Eng gineers and S Supervisors will be on site as require to ensure the plant is w ed e s Installation a correctly ins stalled and pu into operat ut tion. pipe fabricati ions would be performe off site with deliveries scheduled as required to meet the b ed s e Steel and p programme Only critica pieces will be site weld as required to mainta correctne e. al ded ain ess. rgy ubmit progre reports on a monthly basis. ess o y Clarke Ener would prepare and su all s t ergy have dev veloped and d We believe the above a contributes to having a successful formula that Clarke Ene proven with other majo Clients aro h or ound the UK as well as the other ter K t rritories that we operate in. With the e dedication o the PMP at the start of the projec this sets the overtone for the rest of the proje to follow of o ct, e t ect w and will ens sure a successful outcom for all par me rties involved d.

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Engineerin & Desig ng gn


From the ou utset of a pr roject, feasib bility and app plication con ncept design can be und n dertaken to evaluate any e y power gene eration/cogeneration sch heme. Site v visits and surveys are ca arried out an a report generated to nd g o determine if a scheme is viable and to determine the overall benefits. f s e ects are tendered with detailed spe ecifications, which are taken into a account with proposals s Many proje submitted in line with p present day commerciall and technic requirem cal ments. Clarke Energy has the ability, e s , e ience to deal with any re equest from engine supply only, to fulll turnkey ins e stallations. competence and experi rgy n-house cap pability to des sign, install, commission and service long-term maintenance n e m e Clarke Ener has full in contracts. T The supply and installat tion services cover all disciplines, from design drawings to endurance s d o e tests.

Drawings
Our CAD (C Computer Ai ided Design) capabilities include a state of the art 3D mod ) s s delling system From the m. e preliminary concept thro ough to final design we u walk thro use ough visualis sation softwa to help eliminate any are e y potential pr roblems shou they app uld pear before c construction. Crucial fac ctors such as access and operability s d y can be analysed this way. By fu ully utilising the capabilities of the system co e onventional 2D general l nts, isometri drawings and a digit animated walk-through complim ic tal d ment a comp plete design n arrangemen review and portfolio of c controlled de esign drawin ngs.

Documen ntation
At the final stages of an project it is imperativ that comp ny ve prehensive Operation an d Maintenan Manuals O nce s are produc ced. To com mplement the manuals p e provided with the equip pment, Clar rke Energy can prepare c e bespoke do ocumentatio for every project. Th on y ailable in bo hard co oth opy, and ele ectronic CD D hey are ava (Compact D Disk) format that include enhanced multimedia such as walk through animation and as built d a w a t video. owards tota customer satisfaction through a detailed job analysis encompassing al d g Clarke Energy works to ation and com mmissioning g. design, delivery, installa

Installatio on
Total capab bility to run a full turnk key scheme has been a hallmark for Clarke Energy with the rolling e h g developmen of embedded generat nt tion stations located thro oughout the country. On larger proje n ects full time e site attenda ance is provided, and in all cases CDM requ s uirements ar fully com re mplied with whether our w r contracted role is Princ ciple Contrac ctor, or Plan nning Superv visor. Full civil and build ding works, mechanical, , nd nstallations are undertak under on contract. a ken ne electrical an controls in

Commissioning
ully Once instal llation works are comple the gene s ete erating syste and ancillaries are fu commis em ssioned by a specialist en ngineer from Clarke Energy. m

Quality Managemen nt
Clarke Ener operates within an IS 9001/200 certified procedure wit a dedicate Quality Manager who rgy s SO 08 p th ed M o oversees all aspects of the business ensuring a first class cu s ustomer focu service is provided. us

Health & S Safety and Environm d mental


Clarke Ener has an enviable track record hav rgy k ving been an award winner for the las 6 consecu st utive years in n health and s ers. g y w ure ate n e safety matte Being a green energy company we also ensu we opera as green as possible when carry ying out our own business activitie In 2004 the achieve r es. ement of ISO 14001 en O nvironmental l standard em mphasised C Clarke Energy commitm ys ment in this area. a

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9.6 Clar Ener rke E rgy Aft Sales Support ter S u o

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Clark Energy Af ke fter Sa ales Su upport t


After Sales Support is part of the Clarke Ener DNA. First and foremost we are a service led business rgy e s and this wil be underpinned if you take up cus ll stomer refere ences and coupled to th fact that many of our c he r customers a repeat business cust are tomers. ergy have re epresented GE Jenbach her for 18 years and are now the largest independent i t Clarke Ene eir distributor w exclusiv rights in 10 countries and an inst with ve 1 s talled base of over 2,200 MWs. Cus o 0 stomers can n therefore be assured th are enga e hey aging with a partner who has the req o quisite knowlledge and ex xperience to o ensure the CHP equipment is inst talled correc ctly and an after sales support team that will produce the s m p e els bility year-on-year. highest leve of availab Availability is our Reput tation. Our goal is to ach g hieve the hig ghest possible availability of all equip y pment under r d are e erations and monitor the e contract. Our dedicated operational personnel a on hand to schedule service ope ce der t uble free op peration. All our Service e performanc of the equipment und contract to ensure reliable, trou Engineers are field ba ased, working in geog graphical groups responsible for s specific site ensuring es, g on rding flexibili when a fa response is required. ity ast familiarisatio with the installation and safe guar

Maintenan Contra nce acts


The life cyc cost of running one or more Jenb acher gas en cle r ngines can be undertake by Clarke Energy with b en h a comprehe ensive Maint tenance agre eement. This covers day to day ser s y rvicing and c corrective re epairs during g and out of n normal worki hours plu all the ass ing us sociated part and consu ts umables to a accomplish. tages of ha aving a guar ranteed ava ailability backed with de ealer suppo rt from the factory are e The advant paramount in achieving the best pe g erformance f from the prim mover. Scheduled se me S ervicing is carried out in n dations and has the ben nefit of receiving compo onent up gra ades as and d line with manufacturer recommend sed he f ct. when releas during th lifetime of the contrac tract can be tailored to t he customer installatio and availa rs on able for perio up to 15 ods 5 Each Maintenance cont mprehensive mobile serv vice fleet of factory train ned technicia backed up by a fully supported ans d year. A com workshop w factory r with replacement engines, ens sure as new performance is maintain ned..

Service M Managemen nt
With overal responsibi ll ility to the Service Direc S ctor, Region Service Managers a nal and Technica Managers al s ensure the day-to-day service operations are m managed to best effect. The goal is to achieve the highest . s t possible av vailability of all equipme under co ent ontract. Each day, dedic cated opera ational perso onnel are on n hand to sch hedule service operation and to m onitor the performance of the equip ns pment under contract to r o ensure relia able, trouble free operatio on.

Field Serv vice Engine eers


A dedicated team of e engineers are field bas sed, working in geograp g phical group (see diag ps gram below) ) responsible for specific sites, to ensure familiar e c risation with the installation whilst en nsuring flexib bility when a fast respons and back up is requir se k red. The serv vice vans carry parts and equipment to maximize a first time d t e e fix on unscheduled call outs. All eq l quipment un nder a servic contract is fitted with a common alarm autoce ch service depa artment and also the loc service en cal ngineer who is on call. The engineer o T r dialler, whic dials the s can then di into the u ial units control system to iinterrogate the fault condition and re restart the en ngine, if it is s possible, or travel to sit to rectify a fault. This s r te simple mean of commu ns unication ens sures that Clarke Energy y is able to r respond quic ckly, even during out of office hours. In most cases a 4-h d f hour callout response is s achievable.

Workshop Facilities p s
Within the UK a dedicated team of fully qualiified engine overhaul ex o xperts opera in a purp ate pose design n complete wit all the am th menities to un ndertake ove erhauling all engines in th Jenbache range. The e he er e workshop, c workshop is equipped w overhea cranes, to s with ad ooling, parts washing equ uipment, pain spray boo machine nt oth, e tools and sp pecialised ap pparatus to facilitate the full rebuild of an engine including a dedicated cylinder head f o d refurbishme facility. ent

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Technical Support
Clarke Ener have rec rgy cognised the need for pr e roviding a H Help line for both our en r ngineers and customers d s alike. When never assista ance is requ uired help is only a pho s one call awa Clarke E ay. Energy has a dedicated d Technical S Support team available either at hea office for phone, fax and e-mail support, or on-site if a m e ad r r particular problem warra ants it. This high standar of support is vital to th smooth ru rd t he unning of operations.

National S Service Su upport


Clarke Energy is involv ved with ma any large co ompanies where we supply equipm w ment and se ervices on a sis. e d Service Coord dinator dealing with such contracts, and utilising h g national bas We have a dedicated National S a sophistic cated Clarke Energy Se e ervice Mana agement Computer syst tem, we co ontrol and monitor their m r operation. T This include such area as the m es as monitoring of breakdown breakdow frequenc repetitive f ns, wn cy, e problems, p planned main ntenance sch heduling, pa rts utilisation and contract costs. n

Customer Interface r
At inception of a projec we establis regular diialogue throu meetings to suit the customers needs. This n ct sh ugh e s ensures sm mooth runnin and avoid problems through ef ng ds s ffective communication. Clarke Energy believes s these meeti ings help to eradicate problems at an early stage whilst foste n e, ering improv commun ved nications and d relationship between a parties. We encourage such meetings and we ps all W e elcome the o opportunity to participate o e in them.

Customer Training r
Clarke Ener have a v rgy variety of com mprehensive training pro e ogrammes th ensures a service engineers are hat all e competently qualified to work with the Jenbache engines. y o t er urses for cus stomers can be manage on-site, at Clarke Ener or even a the Jenba ed t rgy at acher hi-tech h Tailored cou training faci ility in Austria for differen grades of c a nt customer tra aining.

Spare Par rts


Outside of t manufac the cturers facilit we have the largest inventory of Jenbacher s ty, spare parts for the entire f e range of gas engines. Jenbacher spare parts availability is critical if e engine down ntime is to be kept to a minimum. At our main b n stores in Liverpool we hold circa 4,000,000 worth of sto ock includin most critiical engine spare parts, ng , which we ar able to de re espatch throu ughout the U on a Sam or Next Day delivery UK me y. Our Jenbac cher Spare P Parts team has a reputat tion for friend and exce dly ellent service and is conversant with e h all spare pa arts across the entire Jenbacher ran nge. This ens sures that an problems with parts identification ny n or superses ssions are de with quic ealt ckly and effic ciently, thus ensuring tha the correc item is sup at ct pplied to the e customer fir time, eve time. rst ery All spare pa arts are care efully stored on self-con ntained racki ing units in our quality c o controlled, purpose built p t warehouse, operating t ISO9001/ , to /2000 standa ards. Our warehouse stocks are m anaged by the latest in w n software which replenishes parts w when a minimum stock level is rea ached, ensuring a rapid d computer s turnaround on 90% of p purchase ord ders. y In addition to new genu uine parts, Clarke Energy can also offer a wide range of reC o -conditioned and service e tems. Our st tocks include J620, J420 and J320 Short-motor and Altern e 0 rs nators, all se eries cylinder r exchange it heads, conn necting rods water pumps, turbocha s, argers, interc coolers, start motors an oil pumps ter nd s. Overnight d delivery partn ners ensure parts are on n-site before 9.00 am wh parts the engineer doesnt carry hen e d y are identifie Alternativ ed. vely, all Clarke Energy field service engineers utilise an ov e vernight in-v vehicle parts s delivery se ervice. This means that parts orde t ered from the Clarke Energy Part Departme t ts ents will be e dispatched the same day and de elivered direc ctly into the engineers van before 7:00 am th following e he g morning. Th ensures that the engin his neer will be o site with the right part by 8:00 am on t ts m.

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Nationwid Service Coverage de e

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9.7 Clar Ener rke E rgy Projec Ins ance Co ct sura e over

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JLT Specialty Limited

To whom it may concern

St James's House 7 Charlotte Street Manchester M1 4DZ Tel: 0161 957 8008 Fax: 0161 957 8040 Our contact: Howard Saunders Our Ref: HPS

Confirmation of Insurance Cover Re: Clarke Energy Holdings Limited and Subsidiary Companies and Clarke

Telecom Limited
We act as Insurance brokers to the above named Client and at their request confirm that the insurance summarised below has been effected. Brief details of the insurance are as follows: Insurance Type Period Limit of Indemnity Territorial Limits Deductible : : : : : Employers Liability 1 November 2011 to 31 October 2012 10,000,000 in all including costs and expenses Worldwide Nil Subject otherwise to the terms and conditions of the Policy. Chartis Insurance 21645105 Public and Products Liability 1 November 2011 to 31 October 2012 Public Liability 15,000,000 any one claim plus costs and expenses Products Liability 15,000,000 any one claim plus costs and expenses and in the aggregate Worldwide The first 10,000 of each and every claim Subject otherwise to the terms and conditions of the Policy. Chartis Insurance 21645105 Contractors All Risks

Insurers Policy Number Insurance Type Period Limit of Indemnity

: : : : :

Territorial Limits Deductible

: :

Insurers Policy Number Insurance Type

: : :

Lloyds Broker. Authorised and Regulated by the Financial Services Authority. A member of the Jardine Lloyd Thompson Group. Registered Office: 6 Crutched Friars, London EC3N 2PH. Registered in England No. 1536540. VAT No. 244 2321 96

*54317190*

Period Limit of Indemnity

: :

1 November 2011 to 31 October 2012 1. 2. 3. 4. 5. 6. Contract Works - Limit 5,000,000 any one contract Construction Plant and Equipment - 40,000 Jenbacher Tools - 10,000 Generator & Flare Stackers at W Baybutt's 390,000 Machinery Movement - Limit 800,000 Hired in Plant - Limit 500,000 any one accident including continuing hire charges.

Territorial Limits Deductible

: :

United Kingdom, Eire and France Contract Works 20,000 each and every claim Claims at W Baybutt's 2,500 each and every claim Machinery Movement 5,000 each and every claim Hired in Plant 500 each and every claim increasing to 1,000 in respect of theft and malicious damage. Subject otherwise to the terms and conditions of the Policy. Aviva Insurance 24124273ENP Professional Indemnity 1 November 2011 to 31 October 2012 1,000,000 any one claim including costs and expenses Worldwide excluding USA/Canada 50,000 each and every claim including costs and expenses Subject otherwise to the terms and conditions of the Policy. A G Dore Syndicate (Lloyds) 000F00748P07 Excess Professional Indemnity 1 November 2011 to 31 October 2012 4,000,000 any one claim including costs and expenses in excess of 1,000,000 any one claim including costs and expenses Worldwide excluding USA/Canada Nil Subject otherwise to the terms and conditions of the Policy. Dual Corporate Risks (Lloyds) PC/02375/000/11A 1. 2. 3. 4.

Insurers Policy Number Insurance Type Period Limit of Indemnity Territorial Limits Deductible

: : : : : : :

Insurers Policy Number Insurance Type Period Limit of Indemnity

: : : : :

Territorial Limits Deductible

: :

Insurers Policy Number

: :

-2-

These statements have been made in good faith and are a summary of the insurance cover in force as at the date of this letter (which insurance remains subject to the full terms and conditions of the subscribing insurers policy), We accept no responsibility whatsoever for any inadvertent or negligent act, error or omission on our part in preparing these statements or for any loss, damage or expenses thereby occasioned to any recipient of this letter however so occasioned. Should the insurance cover be cancelled, assigned or changed in any way during the period of insurance, neither we nor the subscribing insurer(s) accept any obligation to notify any recipient of this letter. The subscribing insurers obligations under contracts of insurance to which they subscribe are several and not joint and are limited solely to the extent of their individual subscriptions. The subscribing insurers are not responsible for the subscription of any co-subscribing insurer who for any reason does not satisfy all or part of its obligations. Notwithstanding the issuance of this letter we are and remain solely the agent of our Client in this matter and owe no duties to any recipient of this letter. Should you need any further information please contact the undersigned. Yours faithfully

H P Saunders Howard Saunders

-3-

9.8 Hea alth, Safe & ety E ronm tal Policies Envir ment P c

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