Component Location

Wire Description
Component identifiers (CID) and Module Identifier
CID

(MID) for Power Train ECM (MID No. 081)

Component

0041

+8 Volts Sensor Supply

0070

Parking Brake Switch

0149

Ride Control Solenoid #2

0168

Electrical Systems Voltage

0177

Transmission Oil Temperature Sensor

0190

Engine Speed Sensor

0270

Cat Monitor Systems Harness Code

0363

Ride Control Solenoid

0367

Ride Control Switch

0368

Transmission AUTO/MAN Switch

0444

Start Relay

0562

Unable to Communicate With Cat Monitor System

0582

Transmission Output Speed Sensor 1

0617

Air Heater Relay

0621

Downshift Switch

0622

Up Shift Switch

0623

Direction Switch

0631

Transmission Clutch Solenoid #1

0632

Transmission Clutch Solenoid #2

0633

Transmission Clutch Solenoid #3

0634

Transmission Clutch Solenoid #4

0635

Transmission Clutch Solenoid #5

0636

Transmission Clutch Solenoid #6

0668

Transmission Shift Lever

0672

Torque Convert Output Speed Sensor

0673

Torque Output Speed Sensor

0674

Transmission Intermediate Speed Sensor 1

0675

Transmission Intermediate Speed Sensor 2

0688

Variable Horsepower Solenoid

0793

Primary Steering Pressure Switch

0794

Secondary Steering Pressure Switch

0795

Secondary Steering Intermediate Relay

The CID is a diagnostic code that indicates which component is faulty.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

FMI No.

Failure Mode Identifiers (FMI)

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

Component identifiers (CID) and Module Identifier

(MID) for Caterpillar Monitoring System (MID No. 030)
CID

Component

0084

Ground Speed Sensor

0096

Fuel LEvel Sensor

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0177

Torque Converter Oil Temperature Sensor

0248
0263

Data Link
+8 Volts Sensor Supply

0271

Action Alarm

0324

Action Lamp

0523

Engine Speed Sensor

0600

Hydraulic Oil Temperature Sensor

0601

Brake Air Pressure Sensor

0819

Display Data Link

Wire
Number

Wire
Color

101
102
105
108
109
112
113
114
118
120
122
123
124
126
127
128
129
130
133
134
135
136
138
144
146
158
167
175
177
188

RD
RD
RD
BU
RD
PU
OR
GN
GY
YL
BU
WH
GN
PK
OR
PK
BU
GN
OR
YL
BU
GN
GN
GN
GY
BR
OR
PK
OR
WH

200
201
202
250
251
270
271
272
273
274
275
290
291
299
A219
A273

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

301
304
306
307
308
310
311
321
322
326
334
373
397
398
A300
A301

BU
WH
GN
OR
YL
PU
WH
BR
GY
PU
BU
GN
OR
BU
GN
WH

403
405
410
411
416
417
419
432
441
442
443
447
450
453
484
496
499
C413
C414
E416
G485
G486

GN
GY
WH
PK
OR
GY
YL
PK
OR
GY
YL
PK
YL
PK
YL
WH
GY
YL
BU
PU
BU
GN

500
501
502
503
504
505
506
507
508
509
511
512
513
515
516
517
518
521
522
537
538
539
540
A513
A523

BR
GN
OR
BR
YL
BU
PU
WH
PU
WH
BR
GN
OR
GY
GN
BU
OR
YL
WH
GN
BR
BU
WH
PK
PU

Description

Wire
Number

Wire
Color

A524
A525
A526
A527
A541
A592
A593
A594
A595
A596
C529
C530

BR
GN
PK
BU
PU
BU
OR
WH
GN
YL
GY
BU

603
604
605
605
606
608
610
611
612
614
615
617
619
633
646
647
661
662
663
691
692

PK
OR
YL
YL
GY
GN
OR
PU
GY
PU
YL
BR
GN
BU
OR
GN
GN
YL
GY
GY
YL

709
720
727
728
751
752
754
755
761
762
795
E701
E702
E707
E708
E735
F781
F784
F793
G728
G750
G755
G760
G761
G762
G763
G764
G766
G767
G768
G785
H713
H714
H716
H717
818
819
900
901
910
944
945
961
964
973
975
976
977
E900
E901
E902
E903
E904
E905
E906
E907
E908
E909
E919
E920
E922
E923
E924
E925
E926
E927
E928
E930
E932
E933
E936
E955
G939
G954
K933
K977
N939
P910

OR
PU
GN
BU
GN
YL
BU
OR
GY
YL
YL
PK
OR
GN
PK
PU
BR
YL
OR
YL
BU
GY
WH
YL
BR
PU
PK
GN
WH
GN
OR
PK
OR
WH
BR
BR
GY
PU
WH
YL
OR
BR
BR
BU
BR
WH
OR
YL
WH
GN
PU
YL
BR
BU
OR
GY
BR
WH
YL
BR
GN
PK
YL
OR
BU
GN
WH
BU
PK
YL
WH
OR
PK
GN
GN
PK
GN
BR

Power Distribution Circuits

Bat (+) (Not Application Specific)
Hd Lmp
Key Start Sw
Aux Ckt
Alt Output (+) Term.
Main Power Rly Output
Opr Mon Panel VMIS B+ Switched
Warning Horn (Forward)
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
A/C
Xmsn Ctrl
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Sec Ster
Auto Lube Pump To Payload Mon
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Main Brkr
Aux Ckt
Ground Circuits
Main Chassis
Operator Monitor Return
XMSN Ctrl
Payload Mon - Customer Gnd
Payload Mon - System Gnd
CMS Ident Code 0
CMS Ident Code 1
CMS Ident Code 2
CMS Ident Code 3
CMS Ident Code 4
CMS Ident Code 5
CMS Service
CMS Clear
WTL Impl Ctrl Gnd
ETAC Ctrl Gnd
MAC-14 Trans Ctrl BBasic Machine Circuits
Starter No. 1 Sol
Starter Relay No. 1 Output
Starter Relay Coil
Key Start SW
Main Power Relay Coil
Start Aid SW To Start Aid Sol
Start Aid Sol To Temp SW
Backup Alarm Lamp Travel Alarm
Warning Horn (Forward)
Key Start SW "C" Term.
Start Aid Sol #2
Start Aid Switch To Timer
Hood Raise Motor
Hood Raise Motor
Hood Raise Relay Coil
Hood Raise Relay Coil
Monitoring Circuits
Alternator (R) Term.
Opr Mon Oil Press. (Low Setting)
Opr Mon Action Alarm
Opr Mon Master
Sec Ster SW
Primary Ster SW
Opr Mon Parking Brake
Opr Mon Brake Press. (Oil)
Eng Coolant Temp Gauge
Hyd System Temp Gauge
Power Train Temp Gauge
Fuel Level Gauge
Tach Sender (+)
Sec Ster Action Lamp
Primary Ster Lamp
Opr Mon Panel Hyd Oil Level
Opr Mon Implement Oil Filter
VMIS Display Data
VMIS Display Load
PMS Lift Cyl Press Sensor (Was B413)
Opr Mon Front Brake Temperature
Opr Mon Rear Brake Temperature
Accessory Circuits
Wiper - Front (Park)
Wiper - Front (Low)
Wiper - Front (HI)
Wiper - Rear (Park)
Wiper - Rear (Low)
Wiper - Rear (HI)
Washer - Front
Washer - Rear
Radio Speaker - Left
Radio Speaker - Left (Common)
Radio Speaker - Right
Radio Speaker - Right (Common)
A/C Compressor/Refrigerant Pressure SW
Blower Motor (HI)
Blower Motor (Medium)
Blower Motor (Low)
Hazard Flasher To SW
A/C SW To Refrigerant SW
A/C Clutch To Thermostat SW
Turn Signal SW To Flasher
Hazard Indicator
Turn Signal Indicator Basic/Right
Turn Signal Indicator Left
DC/DC Converter Memory Output
Temp Potentiometer Pos 1

Component

Description
Temp Potentiometer Pos 2
Temp Potentiometer Pos 3
Electronic Water Valve Actuator
Electronic Water Valve Actuator
Flasher To Indicator Lights
Blend Door Motor (A)
Blend Door Motor (B)
Blend Door Position Feedback (+)
Blend Door Position Feedback (Signal)
Blend Door Position Feedback (-)
Lift Press Sensor (WAS B413)
Lift Position Sensor (WAS B412)
Lighting Circuits
Rotary Beacon
Stop Lamp
Turn Lamp - Left
Turn Lamp - Left
Turn Lamp - Right
Flood Lamp - Rear
Head Lamp Basic
Head Lamp Hi
Backup Lamp
Park/Tail/Dash/Lamp
Cab Flood Lamp/Rops
Tail/Position Lamp - Left (Road Pkg)/Width
Head Lamp Lo
Attach Lighting Ckt
Light SW To Front Flood Relay
Light SW To Rear Flood Relay
Tachometer Lamp - Smart EMS
Speedometer Lamp - Smart EMS
Gauge Lamps - Smart EMS
Warning Lights To Bkr
Flasher Bkr To Flasher
Control Circuits
Sensor Power Supply
XMSN Brake SW
Sec Ster Motor Relay
Sec Ster Cont SW
XMSN Shift Sol No. 1 Or 3
XMSN Shift Sol No. 2
XMSN Shift Sol No. 3 Or 1
XMSN Shift Sol No. 4 Or 5
Lift Kickout Sol SW
Bucket Positioner Sol SW
Dual Hp Sol
Auto Ride Cntl SW
Auto Ride Cntl SW
VMIS Display +V
VMIS Display Clock
Smart Ems Tack/Serv Mtr/Odometer Select
Downshift SW (N.O.)
Downshift SW (N.C.)
Air Inlet Heater Relay
SW To SW (Generic)
XMSN Cont Fwd SW To Gnd (Was D728)
XMSN Cont Rev SW To Gnd (Was D729)
XMSN Cont Speed 2 SW To Gnd (Was D731)
XMSN Cont Speed 3 SW To Gnd (Was D732)
XMSN Cont Speed 4 SW To Gnd (Was D733)
XMSN Cont Neut SW To Gnd (Was D734)
XMSN Cont Pk Brk Lever SW To Gnd (Was D735)
Impl Cont SW To Gnd N.O. (Was D743)
Impl Cont SW To Gnd N.C. (Was D744)
XMSN Cont Speed 1 SW To Gnd (Was D730)
Injector Diode To Injector 14
Impl Cont Lift Proportional Sol (Was D713)
Impl Cont Lower Proportional Sol (Was D714)
Impl Cont Sol Return (Was D716)
Impl Cont Pilot Press Sol (Was D717)
Serial Data (Transmit)
Serial Data (Receive)
XMSN Shift Sol No. 5 or 4
XMSN Shift Sol No. 6
XMSN Neutralizer Override Indicator
Data Link + (CAT)
Data Link - (CAT)
Selector SW
Fork Position Select
CST Autoshift- Auto/Manual SW 2
CST Autoshift- Sol Return
Ride Cont Solenoid 1
CST Autoshift- Auto/Manual SW 1
ECPC Trans Output SPD +
ECPC Trans Output SPD ECPC Trans Intermediate SPD +
ECPC Trans Intermediate SPD ECPC Trans Intermediate SPD Q+
ECPC Trans Intermediate SPD QECPC Trans Output SPD Q+
ECPC Trans Output SPD QECPC Trans Input SPD +
ECPC Trans Input SPD AUX Lower Proportional Sol
AUX Lift Proportional Sol
Dump Proportional Solenoid
ETAC Front Left Wheel Proportional Solenoid
ETAC Front Right Wheel Proportional Solenoid
ETAC Rear Left Wheel Proportional Solenoid
ETAC Rear Right Wheel Proportional Solenoid
ETAC Test Mode SW (N/C)
ETAC Test Mode SW (N/O)
ETAC Front Axle Pilot Solenoid
ETAC Front Left Wheel Speed Sensor
ETAC Front Right Wheel Speed Sensor
ETAC Solenoid Return
WLPMS PHII Keypad Data
MAC14 Switch Return
Dual Low Idle Sol
Stick 2 Bypass Sol
ECPC Trans Oil Temp Sensor (Was D968)
Ride Control Solenoid 2
Secondary Steering Test Sw Input

Schematic
Location

Part No.

Machine
Location

Actuator - Blend Door

H-11
126-5611
56
Actuator - Hood As.
A-14
161-4002
1
Actuator - Water Valve
H-11
126-5610
56
Alarm - Action
E-10
3E-6328
C
Alarm - Backup
C-15
123-6449
2
Alternator
D-15
107-7977
3
Batteries
F-15
115-2422
4
Breaker - Alt
A-15
9S-4693
5
Breaker - Hood
A-14
9H-1958
5
Breaker - Main
A-15
9S-4693
5
Breaker - Running Lamp
A-14
3T-2662
5
Breakers - 15A
D-11
6T-3643
C
Control - Cat Monitoring System
E-5
166-7237
A
Control - Power Train ECM
I-10
142-3363
57
Control - Transmission Shift Lever
G-5
139-4702
A
Control - Water Valve/Blend Door
G-11
126-6010
A
Control - WLPCS ECM
C-4
112-1572
59
Converter - Voltage
H-5
119-1733
B
Dimmer - Control
E-11
103-5526
C
Fuses
A-14
3K-8782
5
Fuses - 10A
D-11
3K-8782
C
Fuses - 15A
D-11
8M-8948
C
Gauge - Quad
E-4
100-5895
A
Ground - Cab
A-8
---D
Ground - Cab
F-9
---57
Ground - Cab
F-10
---57
Ground - Cab
H-8
---57
Ground - Cab
H-10
---57
Ground - Left Frame Boss
E-14
---6
Ground - Right Rear Frame
A-15
---7
Ground - Steer Column
E-5
---A
Ground - Strap Frame to Cab
G-12
8X-5804
8
Ground - To Engine
D-15
---9
Ground - To Engine Block
D-14
---10
Ground - To Engine Cyl Head
D-14
---11
Heater - Air Inlet
D-14
107-9652
11
Horn
H-1
7T-0970
12
Horn
I-1
7T-0970
12
Horn
I-3
4Y-7882
12
Horns - Forward
E-1
7T-0970
12
Horns - Forward
I-2
7T-0970
12
Keypad - WLPCS
B-4
129-0419
59
Motor - Actuator
A-14
117-1557
1
Motor - Blower
G-11
3E-6392
56
Motor - Front Wiper
D-5
147-7973
A
Motor - Priming Pump
B-14
151-6342
13
Motor - Rear Wiper
F-10
137-8709
C
Motor - Sec Steer Pump
B-2
154-2563
19
Motor - Starter
D-14
106-8558
15
Motors - Washers
A-3
7T-8891
16
Relay - AIH
B-14
3E-0075
17
Relay - Backup Lamp
I-15
4Y-6135
25
Relay - Front Flood
E-10
3E-5239
C
Relay - Hood Raise Lower
A-13
149-2612
5
Relay - Main
B-15
167-138
5
Relay - Rear Flood
E-11
3E-5239
C
Relay - Sec Steer
B-2
139-2599
14
Relay - Sec Steering Intermediate
F-11
3E-5239
C
Relay - Start Switch
B-14
125-1302
5
Relay - Turn Signals
F-11
3E-5239
C
Resistor
G-11
9G-1950
56
Sender - Fuel Level
H-2
152-7248
18
Sender - Hyd Temp
A-3
4W-9972
19
Sender - Torque Converter Oil Temp
B-14
4W-9972
20
Sensor - Coolant Temp
D-15
131-427
22
Sensor - Engine Speed
B-14
6V-2455
21
Sensor - Lift Cyl Head End
D-1
124-4672
23
Sensor - Lift Cyl Head End Press
G-1
124-4672
23
Sensor - Lift Position
F-1
121-0284
24
Sensor - Lift Position
I-1
121-0284
24
Sensor - Input Speed
B-13
3E-8848
26
Machine locations are repeated for components located close together.
A = Located in the cab.
B = Located in the lefthand console.
C = Located in the righthand console.
D = Located on or near relay panel.

Component

Schematic
Location

Part No.

Machine
Location

B-13
B-13
C-13
B-13
B-13
E-1
D-1
B-15
C-14
C-15
F-14
B-15
C-13
F-9
D-1
G-1
D-11
B-2
B-15
E-6
F-7
B-15
G-5
B-5
B-6
C-14
B-9
B-9
H-2
F-1
I-1
G-7
B-3
B-15
F-8
C-15
F-1
G-4
G-1
E-1
B-4
F-7
G-9
A-14
A-3
A-2
F-9
D-5
G-8
F-1
I-1
B-3
H-2
B-2
C-14
C-9
C-8
H-8
B-2
B-9
B-3
G-5
D-15
B-3
G-5
B-9
G-11
B-5
F-6
E-4
A-14

3E-8848
3E-8848
3E-8848
3E-8848
100-3055
152-8346
152-8346
106-5122
152-5409
155-4652
3E-6332
129-7707
159-0932
152-6480
3E-8574
3E-8574
9G-8451
106-8704
106-8704
106-8704
116-4509
114-5333
112-6169
103-6333
147-1402
155-8998
9X-9639
3E-7156
3E-7693
116-2025
116-2025
135-9968
2H-1855
7N-0718
158-5626
3E-6455
116-2025
2T-3360
155-8999
155-8999
110-7886
167-6915
112-6167
146-0204
7X-8549
123-2993
7X-1886
9G-7641
118-0636
145-8670
145-8670
105-6118
3E-6452
3E-6450
155-8999
112-6174
108-3320
143-3001
3E-6450
3E-7155
110-8029
3E-7176
3E-6449
105-6117
112-6171
127-4540
3E-5464
112-6156
134-9569
100-5888
121-1023

26
26
26
26
26
31
31
27
28
29
30
27
26
46
31
31
C
32
27
A
46
27
A
D
D
33
D
D
34
35
35
B
58
36
46
37
38
A
39
39
D
46
B
40
16
19
46
A
B
41
41
C
A
14
33
D
D
B
14
D
58
A
22
C
A
D
56
D
A
A
5

Sensor - Tran Intermediate Speed ( 1 )

Sensor - Tran Intermediate Speed ( 2 )

Sensor - Tran Output Speed 1

Sensor - Tran Output Speed 2
Sensor - Trans Oil Temp
Solenoid - 4th Function ( 1 )
Solenoid - 4th Function ( 2 )
Solenoid - A/C Clutch
Solenoid - Axle Oil Cooler Clutch Assy.

Solenoid - Shutdown
Solenoid - Start Aid
Solenoid - Dual HP
Solenoids - Prop Valve
Solenoids - Pilot Valve Gp
Solenoid - Ride Control
Solenoid - Ride Control
Stud - Terminal
Suppressor - ARC
Suppressor - ARC A/C
Suppressors - ARC
Switch - 4th Function Implement
Switch - A/C Refrigerant
Switch - AIH
Switch - Auto Ride Control
Switch - Auto/Manual Gear Selector
Switch - Axle Oil Cooler Temp
Switch - Beacon
Switch - Blower
Switch - Brake Oil Pressure
Switch - Bucket Positioner
Switch - Bucket Positioner
Switch - Bucket/Fork Select
Switch - Dimmer
Switch - Disconnect
Switch - Down Shift
Switch - Engine Oil
Switch - Fork Positioner
Switch - Forward Horn
Switch - Front Axle Temp
Switch - Front Axle Temp
Switch - Front Intermittent Wiper
Switch - Grapple Function
Switch - Hazard lamp
Switch - Hood Actuator
Switch - Hyd Filter Bypass
Switch - Hyd Oil Level
Switch - Impl Detent Override
Switch - Key Start
Switch - Kickout On/Off
Switch - Lift Position
Switch - Lift Position
Switch - Neutralizer
Switch - Park Brake
Switch - Primary Steer Pressure
Switch - Rear Axle Temp
Switch - Rear Wiper
Switch - Run/Work/Panel/Tail
Switch - Sec Steer Test
Switch - Secondary Steer Pressure
Switch - Selector AC/Heat
Switch - Service Brake Pedal As.
Switch - Start Aid
Switch - Start Aid Coolant
Switch - Stop Lamp
Switch - Tach/Speedo/Serv Meter
Switch - Temp Selector
Switch - Thermostat
Switch - Tran Neutralizer Override
Switch - Turn Signal
Tach/Speedometer
Terminal Block

Electrical Schematic Symbols And Definitions

SENR1393-02
December 2002
T

Pressure
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
The circle indicates that the component has screw terminals and a wire can be disconnected from it.
Normally closed switch that will open with an increase of a specific condition.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded by
being fastened to the machine.

Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

950G Wheel Loader and

962G Wheel Loader and
IT62G Integrated Toolcarrier
Electrical System
962G:
4PW1-503
7BW1-799
6EW1-414
6HW1-623

950G:
3JW1-2153
5FW1-1999
8JW1-406
5MW1-1077

Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet can
open or close the switch part of the relay.
Solenoid - A solenoid is an electrical component that is activated by electricity. It has a coil that
makes an electromagnet when current flows through it. The electromagnet can open or close
a valve or move a piece of metal that can do work.

IT62G:
AKP1-512
6PS1-UP

Harness And Wire Symbols

2
54

55

48
44

8
6
30
3
10 15
32 14
22
33
9
26
17
28
11
21
27 37
13 5 45
36 29 7
43
20
1

51
58

*
*
AG-C3
C-C4
130-6795 130-6795

Single Wire
Connector

50
12 23 31
39

A
C

35

38
49

40

19

52 24

16

53

CONN 2

B-15

43

CONN 3

C-15

54

CONN 4

F-15

55

CONN 5

D-14

44

CONN 6

A-13

106-5122

Solenoid: A/C Clutch

17.6 0.6

H-9, 13

121-4298

Solenoid: Clutch Modulating Valves

7.75 1.0

F-12

45

129-7707

Solenoid: Dual HP

31.1 2.4

Solenoid: Axle Oil Cooler

Resistor: A/C, Heater Blower Motor

Monitor Harness Code Plug

Machine Codes
7, 13, 15, 38

8C-3663

962G

E-12

45

CONN 10

D-12

45

9G-1950

CONN 11

C-12

45

Fuse Panel

C-11

CONN 13

HVAC Unit

G-10

56

CONN 14

Service Tool Conn.

F-10

C
B

CONN 16

I-5, 6

51

Xmsn Shift

F-8

G-4

CONN 19

A-4

CONN 20

A-3

46

CONN 25

I-2, 3

51

CONN 26

I-2, 3

52

CONN 27

G-2

47

CONN 28

F-2

47

CONN 29

C-2

48

CONN 30

E-1

49

Normal

CONN 31

E-1

49

Harness Code

CONN 32

F-1

50

Parameter Display

CONN 33

G-1

49

Service

CONN 34

G-1

49

Units

CONN 35

I-1

50

Calibration

H-9

Form Number

Alternator: 107-7977

Payload Control Fault Codes

Code

Fault

16800

Battery voltage too high

16801

Battery voltage too low

25413

PCS not calibrated

35001

Position sensor out of range

35002

Loss of position sensor signal

36401

Pressure sensor out of range

36402

Loss of pressure sensor signal

76901

Pressure sensor out of range

76902

Loss of pressure sensor signal

81704

Backup battery error

81708

Real time clock not running

82002

Loss of Keypad Data Link

SENR4757

Caterpillar Monitoring System

SENR1394

Electric Starting Motor:

106-8558

Consist:

106-8557

SENR3559

Consist:

106-8559

SENR3581

Payload Control System

SENR6614

Power Train ECM

SENR1380

31

49
23

CONN 36

39

38

33

Service Mode Plug

CONN 37 Customer Data Conn.

C-4
C
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the Component
Location Chart.

Part No.
3E-6449

Off Machine Switch Specification

Function
Actuate
Start Aid Coolant Temperature
38 3 C

3E-6450

Primary Steering Oil Pressure

Monitoring System Mode

Mode of Operation

(100 5 F)

Mode Number

5, 6, 7

3E-6452
3E-7693
114-5333
123-2993
155-8998
155-8999

Machine Harness Connector and Component Locations

9.4 5
Overall 2.0 .1
Tap 1.0 .05

The CID is a diagnostic code that indicates which component is faulty.

Title

1.55 0.15

At room temperature.

Related Electrical Service Manuals

Left Brake Pedal

6.0
34.3 1.7

14, 16

CONN 9

G-8

54.0 C (130 F) - 569 to 716

10.3 1.03

E-3

35

Solenoid: Engine Shutdown

Machine Code

950G

CONN 24

45
11 17 13
30
C
22 9
46
43
27
21
2
34
8
29
42
53
16
15 44
37
54
10
26
18
55
48
36
47
6 20 32
25 4 1
7
14
40 28
19

Solenoid: Valve - Ride Control

Sales Model

Brake Oil Temperature Sensor

Solenoid: Valve - Start Aid

3E-8574

58

52
51 50
41
58 12
24

3E-6332

152-5409

CONN 15

Sender:

110.0 C (230 F) - 72 to 82

E-3

57

Resistance (Ohms)

A-15

CONN 23

56

Component Description
Hydraulic Oil Temperature

CONN 1

9 Volt Display Power Supply

1
2

Resistor, Sender and Solenoid Specifications

45

Component
Part Number

Typical representation of a
Sure-Seal connector. The plug
and receptacle contain
both pins and sockets.

Printed in U.S.A.

Part No.
4W-9972

B-3

59

105-9344

Machine
Location

CONN 21

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

200-L32 BK-14

Schematic
Location

CONN 18

2002 Caterpillar
All Rights Reserved

CONN 17

Fuse

Machines Equipped with Pilot Hydraulics and Conventional Steering

CONN 12

57 46 D 59

Receptacle
Plug

Ground
Circuit
Connection
Number
Identification
Typical representation of
a Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

1
2

CONN 8

47

56

Wire
Gauge

Wire
Color

Pin or Socket
Number

C-3

0830

Socket

Pin

CONN 7

41

Wire, Cable, or Harness

Assembly Identification
Part Number For
L-C12*
AG-C4*
Connector Assembly
3E-5179
111-7898
325-A135 PK-14
1

325-A135 PK-14

Connector Number

53
25

* Harness identification letter(s) and a

serializing code. The "C" stands for
connector and the number indicates
which connector in the harness.

Harness identification code

This example indicates
wire 135 in harness "AG".

CONN 22

0821

Sender - A component that is used with a temperature or pressure gauge. The sender measures
the temperature or pressure. Its resistance changes to give an indication to the gauge of the
temperature or pressure.

Connector Location

18
42 34

Circuit Breaker
Symbol

Flow
Symbol

Level
Symbol

Temperature
Symbol

1200 kPa MAX

Deactuate
27 C Min.

Contact Position
Normally Closed

(80.6 F)
700 100 kPa A-C, Normally Closed

Secondary Sterring Oil Pressure

(175 psi MAX)

(100 15 psi)

Park Brake Oil Pressure

8270 kPa MAX

6890 345 kPa

A-C, Normally Closed

(1200 psi MAX)

(1000 50psi)

A-B, Normally Open

10700 kPa MAX

8960 345 kPa

A-B, Normally Open

(1500 psi MAX)

(1300 50 psi)

A-C, Normally Closed

275 to 1750 kpa

--

(40 to 255 psi)

--

Service Brake Oil Pressure

Refrigerant Pressure (AC)
Hydraulic Oil Level
Axle Oil Cooler Temperature

21.0 3.0 C

13.0 C

(69.8 5.4 F)

(55.4 F)

65.0 C 3.0

58 C

(149.0 F)

(136.4 F) Min.

Rear Axle Temperature

125.0 C 3.0

117 C Min.

Front Axle Temperature

(257.0 F)

(242.6 F) Min.

A-B, Normally Open

Normally Open
Normally Closed
Normally Closed
Normally Closed

A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing
pressure theclosed condition can be maintained down to 170 kpa (25 psi).
Contact position at the contacts of the harness connector.

ZZ

AIR INLET
HEATER
107-9652

200-BK-14
311-WH

TO ENGINE
BLOCK

TO ENGINE
CYL HEAD

304-WH-8
109-RD-4
101-RD-4
F793-OR-4
L108

F793-OR-4
G486-GN-18
201-BK-18
200-BK
123-WH

B
A
C

V
397-OR-14

608-GN
200-BK-14

FUSE HOLDER
(QTY 14)
4K-5122
MONITOR
REAR FLOODS
FRONT FLOODS
CIGAR LIGHTER
AXLE OIL COOLER
WORK LAMPS
EH IMPL CONT
PILOT CTRL
FUSE PANEL

201-BK-18
E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
C414-BU-18
C413-YL-18
E708-PK-18
E707-GN-18
539-BU-18
540-WH-18
201-BK-18
201-BK-18
200-BK

L15
200-BK-14
200-BK-14
608-GN-14
W

L8

200-BK-14
200-BK-14

VVV

VVV
615-YL-14
200-BK-14

L39

L39

CAB
FLOOD
LAMP
9X-4381

L102

OPERATOR STATION
200-BK-14

G750-BU
G755-GY
G768-GN
G760-WH
G761-YL
G762-BR
G763-PU
322-GY

VVV

C
603-PK
WWW

BEACON
128-6983
WWW
1
2

RD
BK

L97

411-PK-18

200-BK

L53

C413-YL-18
201-BK-18
E707-GN-18
E708-PK-18
C414-BU-18
QUAD GAUGE
100-5895
LAMP
7N-5876
663-GY
200-BK
200-BK

4
WH-18
2
BK-18
1
OR-18
GN-18
3
YL-18
5
6
BU-18
TACH/SPEEDOMETER
100-5888
LAMP
7N-5876
661-GN
662-YL
200-BK

L50

L50

DATA
GROUND
+V DISPLAY
CLOCK
MODULE LOAD
HARNESS CODE

L44

L44
200-BK
200-BK
200-BK
200-BK
910-YL-18

L49

L44

BK
GY
BR
OR

B+

200-BK
633-BU-18

D R

D C OFF
326-RD
D S ON
307-OR-18
B ST
105-RD
D
501-GN
KEY START SW
118-GY
L46 9G-7641
500-BR
502-OR
201-BK-18

L
H

ACTION
LAMP
9W-2111

MOTOR

OPERATOR STATION

L44

200-BK

411-PK-18
201-BK-18

GND

D
C413-YL-18
201-BK-18
E707-GN-18
E708-PK-18
C414-BU-18

STEER
COLUMN
GROUND

201-BK-18

200-BK
118-GY
500-BR
502-OR

DATA
GROUND
+V DISPLAY
CLOCK
MODULE LOAD
HARNESS CODE

7
5

L49

GN

WH-18
BK-18
OR-18
GN-18
YL-18
BU-18

CATERPILLAR MONITORING SYSTEM

OPERATING MODES
FUNCTION
NORMAL MODE
HARNESS CODE
NUMERIC READOUT
SERVICE MODE
TATTLE TALE MODE
US/METRIC MODE (UNITS MODE)
IMPLEMENT CONTROL CALIBRATION

L50

4
1
2
6
3
5

4
2
1
3
5
6

FRONT WIPER
147-7973

L46

200-BK
615-YL-14

L49

NEUTRALIZER
OVERRIDE LAMP
7N-5876

D
D

L47

BUCKET TURN
SIGNAL IND LAMP
7N-5876

D
D

200-BK
539-GN-18

L46

L17
L16
L15

G485-BU-18
201-BK-18
987-WH
V

L1

A541-PU-18
E735-PU-18
G762-BR
G768-GN
G760-WH
G761-YL
G750-BU
G755-GY
G763-PU
202-BK-18
105-RD
113-OR-18
200-BK
201-BK-18
307-OR-18
308-YL
326-RD
403-GN-18
405-GY-18
410-WH-18
G486-GN-18
432-PK-18
G485-BU-18
441-OR-18
442-GY-18
443-YL-18
447-PK-18
496-WH-18
499-GY-18
538-BR
E702-OR-18
614-PU
615-YL-14
910-YL-18
944-OR-18
945-BR-18
K933-GN-18
E701-PK-18
611-PU-14
611-PU-14
610-OR-14
202-BK-18
720-PU-18
130-RD
604-OR
619-GN-14

L3

L3

E735-PU-18
270-BK-18
271-BK-18
272-BK-18
273-BK-18
274-BK-18
275-BK-18
290-BK-18
291-BK-18
G762-BR
G768-GN
G760-WH
G761-YL
G750-BU
G755-GY
G763-PU
307-OR-18
944-OR-18
945-BR-18
614-PU
200-BK
201-BK-18
202-BK-18
126-PK
118-GY
E702-OR-18
K933-GN-18
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
432-PK-18
403-GN-18
405-GY-18
322-GY
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
610-OR-14
619-GN-14
105-RD
500-BR
501-GN
502-OR
E701-PK-18
410-WH-18
113-OR-18
615-YL-14
663-GY
661-GN
662-YL
A541-PU-18
537-GN-14
720-PU-18
130-RD
604-OR
373-GN
633-BU-18
538-BR
499-GY-18
910-YL-18
202-BK-18
G485-BU-18
G486-GN-18

CONN 24

RD

398-BU-14
MOTOR

BK

HOOD
ACTUATOR
AS.
161-4002 (US)
124-4236 (JAPAN)
MOTOR AS.
161-4007 (US)
117-1557 (JAPAN)

101-RD-14

F793-OR-4
304-WH-8
112-PU-4
109-RD-4
101-RD-4
R
122-RD
R
130-RD
R
105-RD
R
114-RD

20A
HOOD
BREAKER
9H-1958
RELAY PANEL

3
2

L4

175-RD-14

R
TAIL/DOME LAMPS
STOPLAMP/HOOD SW
KEY
FORWARD HORNS

306-GN
975-WH
200-BK-14
308-YL
334-BU-18
175-RD-14
122-RD
130-RD
114-RD
102-RD-14
105-RD

V
7
6
5
8
4
12
1
2
9
10
11
3

306-GN
975-WH
200-BK-14
308-YL
334-BU-18
175-RD-14
122-RD
130-RD
114-RD
102-RD-14
105-RD

CONN 9

L63

L37

L61

L61
L37

L16

L15

138-GN-18
251-BK-18
N939-GN
E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
975-WH
976-OR
C529-GY-18

CONN 43
M
F
9
E922-GN-18
H714-OR-18
10
E919-YL-18
6
7
E920-BR-18
E921-PK-18
8
H717-BR-18
3
12
2
H716-WH
H713-PK-18
1
11
N939-GN
4
975-WH-18
975-WH
5
976-OR-18
976-OR

E932-PK-18
E933-YL-18
709-OR-18
A219-BK
G485-BU-18
201-BK-18

761-GY
C530-BU-18
146-GY
299-BK-18
762-YL
964-BU-18
322-GY
114-RD
619-GN-14
200-BK-14
605-YL-14
606-GY-14
P931-GN

L35

C
3

L10

A219-BK-18
E928-WH-18
E927-GN-18
973-BR-18
977-YL-18
E701-PK-18
G766-GN-18
G767-WH-18
E702-OR-18
910-YL-18
720-PU-18

C
B

NOT
USED

C
C

AUTO
MAN

AUTO/MANUAL GEAR SELECT SW

147-1402
(SHOWN IN MANUAL POSITION)
C
2
B
BK
973-BR-18
1
3
C
BK
977-YL-18
A
202-BK-18
BK
973-BR-18
977-YL-18
E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18

200-BK
200-BK
614-PU
614-PU
202-BK-18
202-BK-18

118-GY

AUTO RIDE
CONTROL SW
103-6333
C
B

C
C

A
2

L10

3 C
6 C

1
2
3
4
5
6
7
8

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

A
2

C
5
C

1 C
3 C
4
C
6
C

TRANSMISSION
NEUTRALIZER
OVERRIDE SW
112-6156

L8

614-PU
200-BK
944-OR-18
945-BR-18
C530-BU-18
C529-GY-18
251-BK-18
138-GN-18
E416-PU-18

L98

L98

614-PU
614-PU
614-PU
200-BK
614-PU
200-BK

200-BK-14

7
2
8
9
6
5
3
1
4
10
11
12

1
4
2
3

L7

H713-PK-18
H714-OR-18
H716-WH
H717-BR-18
E919-YL-18
E920-BR-18
E921-PK-18
E922-GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

L8

L31

202-BK-18
L10

L4

OPERATOR STATION

CONN 27
L71
L4

L4
L89

L89
BK-0
RD-0

BK-0
RD-0

453-PK-18
416-OR-18
202-BK-18

484-YL-18
417-GY-18
202-BK-18

BK-0
RD-0

C
B
A
SS

N
SECONDARY
STEERING
RELAY
139-2599
SS

727-GN-18
RD-0
SECONDARY
STEERING
MOTOR/PUMP
154-2563
BK-0

L1

HYD OIL
LEVEL SW
123-2993

201-BK-18
496-WH-18

1
2

MOTOR

REAR
WASHER
7T-8890

VV

MOTOR

SYMBOL

COLOR

200-BK-16

VV

SS

RD-0

RD-0

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT CONNECTED

L#

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT GROUPING
DESIGNATION

HYD TEMP
SENDER
4W-9972

TRANSMISSION SPEED SENSOR WIRE PAIRS (E900-WH &

E901-GN, E907-GY & E906-OR, E902-PU & E903-YL,
E904-BR & E905-BU, E908-BR & E909-WH) MUST BE
TWISTED PAIRS, AT LEAST ONE TURN PER 25.4mm

HYD FILTER
BYPASS SW
7X-8549

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE

NOTE B: SWITCHES ACTUATED WHEN PEDALS ARE
FULLY UP, DE-ACTUATED UPON DEPRESSING PEDALS

Y MOTOR
Y
Y
FRONT
WASHER
7T-8890

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

SS

XX

BK-18
BK-18

442-GY-18
Y

SECONDARY
STEERING
PRESS SW
3E-6450

L89
L4

BU
RD
BK

NO

YY

L71
L4

L4

CONN 30

SS

L1

L10

L10
OPERATOR STATION

14

13

RIGHT
TURN
LAMP
3E-6466

FLOOD LAMP
9X-1439
FORWARD
HORN
7T-0970

VALVE GP
L 170-9061
2
1

Q
G485-BU-18
201-BK-18

FRONT AXLE
TEMP SW
155-8999
BK
2
BK
1

251-BK-18

T
4TH FUNCTION SOL 1
M 152-8346
GN-18
987-WH 2
1
GN-18
200-BK

G485-BU-18
C529-GY-18

4TH FUNCTION SOL 2

M 152-8346
GN-18
987-WH 2
1
GN-18
200-BK

987-WH
200-BK

975-WH
976-OR
987-WH

976-OR
975-WH

RIDE CONT SOL

M 3E-8574
2
GN-18
1
GN-18

M
138-GN-18
251-BK-18
C529-GY-18

Q
G485-BU-18
201-BK-18

LIFT CYL HEAD END

PRESS SENSOR
124-4672
A OR-18 +24V
B BK-18
GROUND
C WH-18 SIGNAL

FRONT AXLE
TEMP SW
155-8999
2
BK
BK
1

PART NO.

HARNESS AS.
A
130-5890
B
135-5552
155-4186
B
C
154-7170
C
168-8114
163-2938
C
154-4564
D
147-1224
E
F
147-2759
141-3882
F
149-7267
F
F
162-2171
H
126-5612
150-1411
J
J
138-0171
L
166-3534
147-2763
M
M
162-5683
M
160-6549
114-9493
N
162-5597
P
156-1106
Q
Q
166-6038
147-2079
R
154-4563
S
148-8805
T
149-4059
V
145-9302
V
148-9267
W
146-9542
Y
154-4566
Z
121-8038
DD
121-8039
DD
115-0817
LL
LL
150-1590
154-2809
SS
125-4439
WW
KKK 141-3883
KKK 141-3885
LLL
141-3884
LLL
141-3886
MMM 158-4220
NNN 138-0172
UUU 127-2994
UUU 137-2750
VVV 147-8345
WWW 119-8984
AB
156-1107
157-7317
AC
156-1108
AD
AE
152-9075
AF
159-6166
AG
147-2764
156-1058
AJ
AK
156-6224

CHG

LOC

03
02
00
01
00
01
00
05
04
04
03
02
03
00
01
00
01
02
01
01
00
00
02
02
01
01
04
10
01
01
02
02
01
04
00
02
00
02
01
02
01
00
01
01
00
00
01
00
01
01
01
00
00
00
00

B-15
F-1
I-1
D-12
D-12
D-12
D-3
D-14
G-2
E-1
I-2/I-5
E-2
G-10
D-1
I-3
E-1
G-1
E-1
E-1
B-3
A-4
G-1
E-1
A-13
E-8
C-12
D-12
D-12
G-4
A-3
D-11
C-3
B-3
C-15
H-15
B-2
I-4
I-9
I-7
I-9
I-7
C-15
H-15
G-8
G-8
G-3
G-3
C-14
C-14
C-14
F-8
F-8
G-1
G-15
G-15

NOTE

A/C CLUTCH
BUCKET/FORK POS SW (IT62G)
BUCKET POSITION SW (950G/962G)
CAB (950G/962G)(US AND COSA)
CAB (950G/962G)(JAPAN)
CAB (IT62G)
DASH
ENGINE
FRONT FRAME (950G/962G - US)
FRONT FRAME (950G/962G - COSA)
FRONT FRAME (950G/962G - JAPAN)
FRONT FRAME (IT62G)
HVAC
FRONT LIGHTS (JAPAN)
FRONT LIGHTS (JAPAN)
GRAPPLE SOLENOID
RIDE CNTRL VALVE (950G/962G)
4TH FUNCTION SOL (IT62G)
4TH FUNCTION SOL (IT62G)
STOP LAMP/NEUTRALIZER SW
PAYLOAD MONITOR
FRONT AXLE TEMP (950G/962G)
FRONT AXLE TEMP (IT62G)
RELAY PANEL (CHASSIS)
TURN SIGNAL SW
TRANSMISSION
REAR FRAME (JAPAN)
REAR FRAME (US & COSA)
STEERING WHEEL
HYDRAULIC TANK
FUSE PANEL (CAB)
DIMMER SWITCH JUMPER
DIMMER SWITCH
LICENSE PLATE LAMP (COSA)
LICENSE PLATE LAMP (JAPAN)
SECONDARY STEERING SYSTEM
BCKT POS/WARN LAMPS (COSA)
RH FRONT LIGHTS (COSA)
RH FRONT LIGHTS (COSA)
LH FRONT LIGHTS (COSA)
LH FRONT LIGHTS (COSA)
BACKUP ALARM
STOP/TURN LAMPS (JAPAN)
BCKT/FORK SEL SW (950G/926G)
BCKT/FOR SEL SW (IT62G)
CAB FLOOD LAMPS
BEACON LAMP
REAR AXLE TEMP SWITCHES
AXLE COOLER CLUTCH TEMP SW
AXLE COOLER CLUTCH SOL
DOWNSHIFT SW
DOWNSHIFT SW
LIFT CYL PRESS SENSOR
REAR TURN SIG (COSA)
REAR TURN SIG (COSA)

ATCH

STD
ATCH
ATCH
ATCH
STD
ATCH
ATCH

C
ATCH

STD
ATCH
ATCH
ATCH
ATCH
STD
ATCH
STD
ATCH
ATCH
STD
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH
ATCH

G
U
X
AAA
BBB
CCC

WIRE AS.
116-2247
147-2080
116-2246
155-9000
155-9001
152-4816

01
02
01
00
00
00

D-11
A-14
D-11
H-13
H-13
G-13

TERMINAL STUD TO FUSES (CAB)

TERM BLK TO FUSE(CHASSIS RELAY)
TERM STUD TO BREAKERS (CAB)
MONITOR CODE PLUG - 950G
MONITOR CODE PLUG - 962G
MONITOR CODE PLUG - IT62G

AA
BB
BB
CC
EE
FF
GG
HH
JJ
KK
MM
NN
PP
QQ
RR
TT
UU
VV
XX
YY
JJJ
XXX

CABLE AS.
116-0080
147-3687
131-1450
109-3591
147-2085
7Y-8298
8Y-9603
148-8298
131-1451
131-1449
147-2083
166-3423
147-2089
147-2090
147-2086
166-2834
147-2087
148-6677
141-2812
8R-1460
133-5091
124-4884

01
01
01
01
00
02
01
00
00
00
00
00
00
00
01
00
00
00
00
01
01
00

F-15
F-14
F-14
D-14
A-14
E-14
D-14
D-15
F-15
B-15
A-14
A-14
B-15
B-14
B-15
A-14
B-14
B-2
D-14
A-2
B-15
H-3

+BATTERY TO -BATTERY
+BATTERY TO MOTOR (OR +B TERM BLOCK)
+BATTERY TO MOTOR (OR +B TERM BLOCK)
+B TERM BLOCK TO MOTOR
TERM BLOCK TO ALTERNATOR BREAKER
CRANKING MOTOR TO FRAME GND
MOTOR TO ENGINE BLOCK GND
-B ALTERNATOR TO ENG BLOCK GND
-BATTERY TO DISCONNECT SW
DISCONNECT SW TO FRAME GND
ATL BKR TO TERM BLK(TO FUSES & BKRS)
ALT BREAKER TO AIH RELAY
MAIN BREAKER TO MAIN RELAY
MAIN BREAKER TO START RELAY
MAIN RELAY TO TERM BLK (TO CAB FUSES)
AIH RELAY TO TERM BLOCK
START RELAY TO TERM BLOCK
SEC STER RELAY TO SEC STER MTR
MOTOR TO SEC STER RELAY
SEC STER MOTOR TO FRAME GND
AUXILIARY JUMP-START RECEPT
ANTENNA (ENTERTAINMENT RADIO)

ZZ
EEE
YYY

STRAP AS.
108-5747
7X-6315
8X-5804

00
03
01

D-14
I-10
G-12

AIH HEATER TO GND(AT ENG CYL HEAD)

XMSN CONTROL GROUND
CAB TO FRAME GROUND

STD
ATCH
ATCH

ATCH
ATCH
ATCH

THIS DIAGRAM IS FOR THE 950G/962G/IT62G WITH HMU

STEERING (PILOT) (126-7722 CHG03)
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED
SIGNAL WIRES (450-YL & G939-PK) MUST BE TWISTED
PAIRS, AT LEAST 1 TURN PER 25.4mm.

BK-0
RD-0

15

RD-18
BK-18

ARC SUPPRESSOR
106-8704

ABBREV

L8

1
2

322-GY
114-RD

CONN 32
Q
M
G485-BU-18
2
201-BK-18
1

138-GN-18
200-BK
201-BK-18

CONN 31
Q
M
G485-BU-18 2
201-BK-18
1

DD
DD

L6

L8

LEFT
TURN
LAMP
3E-6466

CONN 33
L
F
2
P931-GN
1
200-BK

202-BK-18
416-OR-18
417-GY-18
484-YL-18
453-PK-18
727-GN-18

DD

L4

RH HEADLINER

RD-18
BK-18

IT62G STD

C
B
A
PRIMARY
STEERING
PRESS SW
3E-6450

L1
L35

1
2

F
200-BK-14
619-GN-14
322-GY
114-RD

M
F
CONN 29

SS

C P
CONN 21

L99

FLOOD LAMP
9X-1439

IT62G FRONT FRAME

L4
L6

FORWARD
HORN
7T-0970

F
F

606-GY-14
200-BK-14

IDENT

NC
CONN 26
SERVICE BRAKE
STOP LAMP SW
PEDAL AS.
3E-5520 (COSA & JAPAN)
110-8029 (COSA & JAPAN)
163-3928 (US)
105-6117 (US)
NOTE B

L7

322-GY
114-RD

FORK POSITIONER SW
116-2025
OR-18 + BATTERY
BK-18 GROUND
BU-18 SOLENOID

L13

NOT
USED

N
202-BK-18
720-PU-18
130-GN-18
604-OR-18

A
C
B
F

605-YL-14
200-BK-14

N939-GN
975-WH
976-OR
987-WH

NEUTRALIZER SW
105-6118

202-BK-18
720-PU-18
130-RD
604-OR

322-GY
114-RD
619-GN-14
200-BK-14

F CONN 28

CONN 29

1
2
3
5
4
6
610-OR-14

B
1
2
3
4

LIFT POSITION
SENSOR
121-0284
(MACHINES WITH PCS)
BUCKET POSITIONER SW
B 116-2025
146-GY-18
OR-18 + BATTERY
A
299-BK-18
BK-18 GROUND
C
762-YL-18
BU-18 SOLENOID
B
SIGNAL
GROUND
+24V

IT62G STD

619-GN-14
611-PU-14

B+
B+
GROUND
HIGH
LOW
PARK
WASH

FRONT INTERMITTANT
WIPER SW
110-7886

C
C

B
C
A

L7

WH-18
BK-18
RD-18

987-WH
G485-BU-18
201-BK-18

M
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

200-BK-14

DD

C
B
A

LIFT POSITION
SWITCH
145-8670

+ BATTERY
GROUND
SIGNAL

146-GY-18
299-BK-18
964-BU-18

E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
138-GN-18
251-BK-18
975-WH
976-OR
C529-GY-18
N939-GN
E922-GN-18
H714-OR-18

CONN 25
L3
L7

200-BK
614-PU

B
C
A

OR-18
BK-18
BU-18

CONN 33

E919-YL-18

L4

DD

619-GN-14
611-PU-14
610-OR-14

188-WH-18
251-BK-18
E955-OR-18

A
B
C

B
A
C

200-BK-14

BU
RD
BK

WLPCS
KEYPAD
129-0419

200-BK-14
C

BACKLIGHT

118-GY
118-GY
200-BK-14
502-OR
501-GN
500-BR
506-PU

603-PK

L10
L31

L4

251-BK-18
188-WH-18
E955-OR-18

LIFT CYL HEAD END

PRESS SENSOR
124-4672
A OR-18 +24V
B BK-18
GROUND
C WH-18 SIGNAL

AG

146-GY-18
299-BK-18
762-YL
964-BU-18

SS

CONN 25 DIMMER SW
2H-1855

144-GN

CAB
GROUND

CONN 42

1
2

118-GY
118-GY

L98

A219-BK-18
A219-BK-18

200-BK-14
200-BK-14
200-BK-14

614-PU
614-PU
614-PU

OPERATOR STATION
L4

202-BK-18
200-BK
614-PU
202-BK-18

A219-BK-18

L31

RH HEADLINER

L31

(UP)

OR-18
BK-18
WH-18

E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18

200-BK
200-BK
614-PU

617-BR
610-OR-14
647-GN-18
646-OR-18

122-RD

614-PU

L101

L35

L35

L38

G767-WH

(CENTER)
(DOWN)

+V DISPLAY
GROUND
DATA

LAMP
7N-5876

614-PU
122-RD
122-RD

BEACON SW
9X-9639

RIDE CONT SOL

3E-8574
2
GN-18
GN-18
1

976-OR-18
975-WH-18

AG CONN 34

251-BK-18
E416-PU-18
G485-BU-18
C529-GY-18

P
L100

200-BK

L31

C C
2
C

819-GY-18
250-BK-18

CUSTOMER
DATA
CONNECTION

NOT USED

FRONT AXLE
TEMP. SW. 155-8999
Q
BK
1
BK
2
T

CONN 35
Q
F
1
G485-BU-18
2
201-BK-18

727-GN-18
200-BK-16

OFF
AUTO

C
D

E
D
A
C
B

138-GN-18
818-BR-18

L89

1
2
3
4

138-GN-18
251-BK-18
C529-GY-18

C530-BU-18
251-BK-18
138-GN-18

138-GN-18
200-BK
201-BK-18

727-GN-18

200-BK
200-BK
L8

ON

L33

200-BK
200-BK-14
614-PU

L89

1
2
4
3

E416-PU-18

L4
L1
C C

G766-GN

SW POS

L31

L33

L100

910-YL-18
720-PU-18

614-PU

144-GN
102-RD-14
122-RD
617-BR
610-OR-14

L99

L99
L100

1
2
3
7
5
6
4
8
6 C

L6

11
12
3
4
5
6
9
10
1
2
7
8

FORWARD
HORN
7T-0970

L13

OPERATOR STATION

L100
GY-14

PU-14
YL-14

OR-14
BU-14

200-BK
L34
200-BK
200-BK-14
200-BK
102-RD-14

C
158-BR-14
200-BK
200-BK
614-PU
614-PU

158-BR-14
158-BR-14

521-YL-14

124-GN-14
200-BK
124-GN-14
614-PU

3
4C

L33

L33

167-OR
537-GN-14
518-OR-14

RH HEADLINER

L99
L100

C 5

L33

L33

L33

6 C

L6

C
GN-14

1 C

L27

L27

ATT AUTO RIDE CTRL SW OPERATION

102-RD-14

L10

PK-14

614-PU
200-BK
L10

E928-WH-18
A219-BK-18
E927-GN-18
A219-BK-18
G766-GN-18
G767-WH-18
E702-OR-18
E701-PK-18
910-YL-18
720-PU-18
973-BR-18
977-YL-18
614-PU
614-PU

L26

CA
2

L28

500-BR
501-GN
502-OR
506-PU

B3

INPUTS (1=SW CLSD, 0=SW OPEN)

614-PU

L28

537-GN-14
538-BR
518-OR-14

C 5
C
D
C C

BR-14
BK-14
RD-14
L38

RD-18
WH-18
BK-18

202-BK-18

L26

L27

L27
L37
L38

L25

133-OR-18
102-RD-14
122-RD
647-GN-18
617-BR
610-OR-14
646-OR-18
614-PU

3 C
4

L24

L37

BLOWER SW
(LOW,MED,HI)
3E-7156
C
B

200-BK

1 C

A
C
B

200-BK

SELECTOR SW
(A/C,OFF,HTR)
3E-7155

TEMPERATURE SELECTOR
POTENTIOMETER
200-BK C
B
127-4540
200-BK
C
614-PU
A
614-PU
C 2

L61

L38

PANEL
LAMP
7N-5876

L37

202-BK-18

L28

L37

HVAC OPERATOR CONTROLS

L61

200-BK

B2

L37

122-RD

B1

BR-14

118-GY

L8

L24

L27

614-PU
200-BK

L11

L8

L24

L38

A541-PU-18
633-BU-18
608-GN-14
661-GN
662-YL
663-GY
615-YL-14
113-OR-18
410-WH-18
128-PK
138-GN-18
124-GN-14
646-OR-18
144-GN
647-GN-18
133-OR-18
120-YL
200-BK
129-BU
108-BU-14
201-BK-18
(146-GY)
136-GN-18

L24

505-BU
504-YL
503-BR
507-WH

LIFT POSITION SENSOR

LIFT PRESS-HEAD END
GROUND
CAT DATA LINK +
CAT DATA LINK LIFT PRESS-ROD END
+BATTERY 24V (IN)
UNUSED
UNUSED
UNUSED
UNUSED
TX A CHANNEL
UNUSED
A CHAN RECEIVE
GROUND
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
KEYPAD SUPPLY +24V
KEYPAD DATA

122-RD
122-RD

L25

L25

L4

HOOD
ACTUATOR
SW
146-0240

L61

1
7
15
4
5
16
26
19
27
39
2
21
17
37
35
31
38
23
25
36
29
10
40
33
30
9
12
24
6
22
34
32
28
13
11
18
8
20
3
14
L26

L26

124-GN-14

L63

L25

727-GN-18
728-BU-18
202-BK-18
C529-GY-18
C530-BU-18
E416-PU-18
944-OR-18
945-BR-18
138-GN-18
251-BK-18

C
B
A

L90

L63
L64
L65
L66
L64

118-GY
118-GY

202-BK-18
P910-BR-18
202-BK-18
762-YL-18
964-BU
128-PK

P W

REAR
WIPER SW
112-6174

126-PK
126-PK

L84

WH
YL
BU
BR

118-GY
118-GY

L101

WORK2

L8

202-BK-18

L86
L88

HOOD RAISE/LOWER RELAY

149-2612

RUNNING LAMP BREAKER

3T-2662
U
R
101-RD-14
102-RD-14
15A

397-OR-14
A300-GN-18
200-BK-14
398-BU-14
175-RD-14
A301-WH-18

1
2
3
4
5
6

1
2
3
4
5
6
7
8

RD
RD

RH DOME LAMP
3E-6389

944-OR-18
945-BR-18
E923-PK-18
E924-YL-18
E925-OR-18
E926-BU-18
E930-BU-18
E936-WH
167-OR
A219-BK-18
E927-GN-18
E928-WH-18

L71

L71

C530-BU-18
C529-GY-18
251-BK-18
944-OR-18
945-BR-18
E416-PU-18
138-GN-18

322-GY
114-RD

A219-BK
709-OR-18
E932-PK-18
E933-YL-18

C
P
20
13
2
19
15
16
1
24
18
12
5
9
3
4
8
10
11
22
6
23
17
21
7
14

FLOOD LAMP
9X-1439
F

F
CONN 28

34
10
3
7
22
31
8
1
16
4
11
12
27
13
14
36
17
5
23
29
30
24
25
40
20
18
21
2
6
32
33
9
35
26
19
15
28
39
37
38

L17

201-BK-18
442-GY-18
496-WH-18

FUSE
HOLDER
4K-5122

OR-14
GN-18
BK-14
BU-14
RD-14
WH-18

L65

L66

L86

L66

E416-PU-18
138-GN-18
251-BK-18
118-GY
120-YL
133-OR-18

647-GN-18
646-OR-18
A525-GN-18
A524-BR-18
A523-PU-18
102-RD-14
144-GN
202-BK-18
727-GN-18
C530-BU-18
C529-GY-18
728-BU-18
122-RD
500-BR
E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18
A219-BK-18
944-OR-18
945-BR-18
615-YL-14
608-GN-14
538-BR
505-BU
503-BR
504-YL
507-WH
501-GN
502-OR
506-PU
521-YL-14
517-BU-14
515-GY-14
516-GN-14
610-OR-14
617-BR
910-YL-18
720-PU-18
973-BR-18
977-YL-18
614-PU
614-PU

B B

L11

L11

608-GN-14

WLPCS ECM
112-1572

L101

OFF
C

RUNNING/WORK/PANEL/TAIL
LAMP SW
108-3320
(SHOWN IN OFF POSITION)

ROADING
WORK1
PARK

521-YL-14
517-BU-14
516-GN-14
515-GY-14

1
2

L63
L63

PANEL
LAMP
7N-5876

RIGHT
TURN
LAMP
3E-6466

138-GN-18
251-BK-18
C530-BU-18
146-GY
299-BK-18
762-YL
761-GY
322-GY
114-RD
619-GN-14
200-BK-14
605-YL-14
606-GY-14
200-BK-14

FRONT DASH ASSEMBLY/STEERING WHEEL

200-BK
507-WH
506-PU
499-GY-18

F793-OR-4
AIH RELAY
3E-0075 R
2
BK-18
975-WH
1
BK-18
334-BU-18

10A
10A
10A
10A

L90

WH-18
BK-18
2
1
OUTPUT
SPEED
SENSOR
(TRAILING)
3E-8848

537-GN-14
615-YL-14
661-GN
662-YL
663-GY
L86
113-OR-18
410-WH-18
126-PK
A541-PU-18
633-BU-18
K933-GN-18
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
432-PK-18
403-GN-18
L88
405-GY-18
322-GY
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
619-GN-14
130-RD
604-OR
499-GY-18
G485-BU-18
G486-GN-18
118-GY
610-OR-14
720-PU-18
E702-OR-18
500-BR
910-YL-18
502-OR
501-GN
E701-PK-18
538-BR
102-RD-14
122-RD
122-RD
L90
105-RD
102-RD-14

L100

L11

A525-GN-18
A524-BR-18
A523-PU-18

BK-18
WH-18
TRANS
INTERMEDIATE
OIL TEMP
SPEED SENSOR
SENSOR
(TRAILING)
100-3055
3E-8848
ECPC TRANSMISSION

1
2

118-GY
118-GY
118-GY
118-GY
118-GY
118-GY

RH HEADLINER
L100

1
7
6
8
3
2
4
5
12
11
10
9

TT

101-RD
101-RD
101-RD
101-RD

L66

C
202-BK-18
E909-WH-18
E908-BR-18
E905-BU-18
754-BU-18
752-YL-18
751-GN-18
755-OR-18
900-PU-18
901-WH-18
975-WH
E904-BR-18
E903-YL-18
E902-PU-18
E907-GY-18
E906-OR-18
E901-GN-18
E900-WH-18
K977-PK-18
709-OR-18
975-WH
C

L37

OR-18
BK-18
YL-18
+8V
GROUND
SIGNAL

BK-18
WH-18
INTERMEDIATE
SPEED SENSOR
(LEADING)
3E-8848

HOOD UP POWER
HOOD UP SW
GROUND
HOOD DOWN POWER
+ BATTERY
HOOD DOWN SW

U
U
U
U

L67

505-BU
503-BR
504-YL
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
124-GN-14
124-GN-14
133-OR-18
120-YL
144-GN
646-OR-18
138-GN-18
647-GN-18
128-PK
202-BK-18
202-BK-18
615-YL-14
608-GN-14
E416-PU-18
762-YL-18
964-BU
506-PU
507-WH
617-BR
727-GN-18
C529-GY-18
C530-BU-18
521-YL-14
728-BU-18
944-OR-18
945-BR-18
973-BR-18
977-YL-18
G767-WH-18
G766-GN-18
A219-BK-18
251-BK-18
P910-BR-18
614-PU
614-PU
118-GY
610-OR-14
720-PU-18
E702-OR-18
122-RD
502-OR
501-GN
500-BR
E701-PK-18
102-RD-14
910-YL-18
538-BR

L38

L38

L38

L28

R
177-RD-8

10A FUSE
3K-8782

373-GN
615-YL-14
608-GN-14

NN

L63
L64
L65
L66
L67

1
2

1
2

L111

RD
RD

RD
RD

RD
RD

RD
RD

1
2
T

L38

RD-18
BK-18

F
619-GN-14
200-BK-14
322-GY
114-RD

146-GY-18
299-BK-18
761-GY

CONN 23
126-PK
373-GN
322-GY
310-PU
633-BU-18
118-GY
270-BK-18
271-BK-18
272-BK-18
273-BK-18
274-BK-18
275-BK-18
290-BK-18
291-BK-18
500-BR
501-GN
502-OR
537-GN-14
663-GY
605-YL-14
606-GY-14
661-GN
662-YL

14
40
35
32
33
34
30
31
36
5
1
2
3
4
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21
22
23
39
25
26
27
28
29
37
38
24

1
2

IT62G FRONT FRAME

VVV

LEFT
TURN
LAMP
3E-6466

STD FRONT FRAME

615-YL-14
200-BK-14

RIGHT TURN
IND LAMP
7N-5876

L1

VVV

18
3
14
13
12
1
2
4
5
6
7
8
9
10
11
15
16
17
19
24
20
21
22
23

126-PK-18
G761-YL
G762-BR
G768-GN
G760-WH
G750-BU
L39
G755-GY
G763-PU
322-GY
663-GY
L40
308-YL
310-PU
373-GN-18
202-BK-18
A541-PU-18
537-GN-14
661-GN
662-YL
614-PU
326-RD
307-OR-18
501-GN
L44
118-GY
500-BR
502-OR
105-RD
201-BK-18
E702-OR-18
E701-PK-18
611-PU-14
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
945-BR-18
944-OR-18
410-WH-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
910-YL-18
615-YL-14
E735-PU-18
G485-BU-18
499-GY-18
G486-GN-18
633-BU-18
605-YL-14
606-GY-14
538-BR
200-BK

FLOOD LAMP
IND LAMP
7N-5876

G941-GY-18
G940-PU-18
964-BU-18
P931-GN

CAB
FLOOD
LAMP
9X-4381

RD-18
BK-18

10
3
7
22
34
8
1
16
36
11
12
15
13
14
4
2
6
35
26
19
23
24
25
40
20
18
21
32
33
9
30
29
31
27
28
17
5
37
38
39

617-BR-14
611-PU-14
614-PU-14
200-BK-18

VVV

MODE
0
1
2
3
4
5
6

3
1
5

L50

CATERPILLAR
MONITORING SYSTEM
166-7237
L49

LEFT TURN
IND LAMP
7N-5876

200-BK

200-BK
200-BK

L45

L45

L48

L48

200-BK
200-BK
E702-OR-18
E701-PK-18
611-PU-14
538-BR
540-WH-18
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
E735-PU-18
945-BR-18
944-OR-18
410-WH-18
C413-YL-18
C414-BU-18
E707-GN-18
E708-PK-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
201-BK-18
499-GY-18
G485-BU-18
G486-GN-18
201-BK-18
910-YL-18
615-YL-14
539-BU-18
633-BU-18

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
IMPL FILTER
GROUND
HARNESS CODE 5
HARNESS CODE 4
HARNESS CODE 3
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 0
CLEAR
SERVICE
OPERATOR SW INPUT
CAT DATA LINK CAT DATA LINK +
ACTION ALARM
MODULE DATA
MODULE LOAD
CLUSTER +V
MODULE CLOCK
HYD TEMP SENSOR
CNVT TEMP SENSOR
COOL TEMP SENSOR
FUEL LEVEL SENSOR
+8V SENSOR SUPPLY
BRK OIL PRESS
ENG OIL PRESS
FRONT AXLE TEMP
ALTERNATOR
HYD OIL LEVEL
REAR AXLE TEMP
+ BATTERY
UNUSED
UNUSED
UNUSED
UNUSED
ACTION LAMP

200-BK
200-BK

499-GY-18
201-BK-18
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
E735-PU-18
945-BR-18
944-OR-18
410-WH-18
C413-YL-18
C414-BU-18
E707-GN-18
E708-PK-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
G485-BU-18
403-GN-18
496-WH-18
G486-GN-18
113-OR-18

HAZARD FLASHER
LAMP
7N-5876

1
2

146-GY
299-BK
762-YL
761-GY

L1

200-BK
538-BR
540-WH-18

37
38
11
27
17
21
2
6
16
22
12
3
31
33
23
18
14
5
4
35
15
34
25
10
28
8
9
24
20
19
40
30
29
32
1
7
39
26
36
13

4 1
S
S

D
D

FLOOD LAMP
9X-1439

PARK
BRAKE SW
3E-6452

VVV

HIGH BEAM
IND LAMP
7N-5876

200-BK

A
B
C

615-YL-14
200-BK-14

AUTO RIDE
CONTROL LAMP
7N-5876

611-PU-14
200-BK

501-GN

CAB
FLOOD
LAMP
9X-4381

RIDE CONTROL
LAMP
7N-5876

D
D

E701-PK-18
113-OR-18

INDICATOR LAMP
POSITION
COLUMN

L43

L46

136-GN-18
727-GN-18

126-PK-18

D
D

113-OR-18
E702-OR-18

L48

S 3

L24

202-BK-18

L39
113-OR-18
113-OR-18

L50

L57

615-YL-14
200-BK-14

322-GY

L53

A541-PU-18
537-GN-14

201-BK-18
614-PU
A541-PU-18
537-GN-14
661-GN
662-YL
202-BK-18
605-YL-14
606-GY-14

VVV

603-PK-14
200-BK-14

L97

L50

L58

L61

126-PK-18
202-BK-18

308-YL

308-YL

L61

G763-PU-18
G755-GY-18
G750-BU-18

CAB
FLOOD
LAMP
9X-4381

FORWARD
HORN SW
2T-3360

L97

C414-BU-18
C413-YL-18
E708-PK-18
E707-GN-18
539-BU-18
540-WH-18
201-BK-18
201-BK-18
200-BK
200-BK

201-BK-18
614-PU
A541-PU-18
537-GN-14
661-GN
662-YL
202-BK-18
605-YL-14
606-GY-14

200-BK-14
200-BK-14
200-BK-14
200-BK-14

200-BK-14
200-BK-14
200-BK-14

L99

L24

VVV

E 87943

12

11

10

FORWARD
HORN
7T-0970

F
F

BRAKE OIL
PRESS SW
3E-7693
BK
RD
BU

L13

538-BR
606-GY-14
605-YL-14

L50

G941-GY-18
987-WH
P931-GN
201-BK-18
G485-BU-18
761-GY
N939-GN
C530-BU-18
146-GY
299-BK
762-YL
964-BU-18
322-GY
114-RD
619-GN-14
200-BK-14
605-YL-14
606-GY-14
617-BR-14
611-PU-14
614-PU-14
E922-GN-18
H714-OR-18
E919-YL-18
200-BK-14
E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
975-WH
976-OR
138-GN-18
251-BK-18
C529-GY-18
G940-PU-18
200-BK
507-WH
506-PU
201-BK-18
442-GY-18
496-WH-18
499-GY-18
416-OR-18
417-GY-18
202-BK-18
453-PK-18
484-YL-18
727-GN-18

ANTENNA AS.
(AM/FM RADIO)
9U-2331
XXX

L40

113-OR-18
113-OR-18

L24
L50

L23

L24
L8

D
1
10
3
4
5
6
7
8
9
11
12
2

L40

200-BK

L8

VVV

606-GY-14
200-BK-14

L1

200-BK
200-BK

G768-GN-18
G760-WH-18
G761-YL-18
G762-BR-18

1
2
3
4
5
6

307-OR-18
321-BR-18

START AID SW
(MOMENTARY)
3E-7176
3

L49

BK-18
YL-18
BR-18
2
1
3

L51

L24

126-PK-18
202-BK-18

+B
GROUND

L53

MUR440
2
1

2
1
L23

L43

129-BU
123-WH
146-GY
133-OR-18
128-PK

BUCKET POSITIONER SW
116-2025
OR-18 + BATTERY
BK-18 GROUND
BU-18 SOLENOID

BOTH SHOWN
V WITH BRAKE OFF
202-BK-18
A
BK
419-YL-18
B
RD
G764-PK-18
C
BU

308-YL

L40

L52
MUR440

RD-18
RD-18

RD-18
RD-18

8
1
2
7
6
3
4
5

L23

D
538-BR
606-GY-14

L61

L23

E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
201-BK-18
E735-PU-18
663-GY
308-YL
310-PU
373-GN-18

L15
L61

2
1

129-BU
200-BK

L57

L57

L84

987-WH
P931-GN

410-WH-18
201-BK-18

L58

L84

L51

(QTY 2)
8M-8948

D B
200-BK
D
614-PU
A
614-PU
D 2
310-PU

W
1
2
3
4
5
6
7
8
W

KEY SW
BACKUP ALARM

538-BR
E735-PU-18
E735-PU-18
499-GY-18
633-BU-18
E702-OR-18
E701-PK-18
611-PU-14
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
945-BR-18
944-OR-18
410-WH-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
615-YL-14
910-YL-18
G485-BU-18
G486-GN-18

ARC SUPPRESSOR (2)

106-8704

538-BR
605-YL-14

1
2

299-BK-18
146-GY
299-BK-18
761-GY-18
299-BK-18
961-BR
299-BK-18
146-GY

136-GN-18

112-PU
112-PU
112-PU
G G
112-PU
G
112-PU
G
G 112-PU
G
112-PU
X G
C
TERMINAL STUD 9G-8451
X G
Z
113-OR-18
112-PU G 10A
G
G
Z
G 112-PU G 15A Z 134-YL-14
127-OR-14
112-PU
15A
G
G
Z
10A
129-BU
112-PU
G
G
Z
123-WH
112-PU
10A
G
G
Z
133-OR-18
112-PU
10A
Z
G
146-GY
112-PU G 10A
128-PK

L90
L71

L43

L58

108-BU-14
124-GN-14
126-PK
136-GN-18
144-GN
167-OR
118-GY
138-GN-18
120-YL
113-OR-18

WWW

L43

453-PK-18

G767-WH-18
G766-GN-18
973-BR-18
977-YL-18
307-OR-18
F784-YL-18
F781-BR-18
728-BU-18
202-BK-18
G939-PK-18
G764-PK-18
976-OR
N939-GN-18
G762-BR
G761-YL
G768-GN
G760-WH
G750-BU
G755-GY
G763-PU
126-PK
126-PK
A273-BK
A273-BK

L73

L71

L70
L64
L84

L67

L90

1
2

202-BK-18

S 6
5
S
TURN SIGNAL SW
134-9569

200-BK
C

CONN 22

FRONT DASH ASSEMBLY

CLUTCH 1 SOL (REV)

CLUTCH 2 SOL (FWD)
SOLENOID RETURN
DUAL HP SOL (960G)
START RELAY
PARK BRAKE SW (N/O)
CAT DATA LINK +
SEC STER TEST SW
CAT DATA LINK UNUSED
RIDE CONTROL SW 2
RIDE CONTROL SW 1
AUTO/MAN SW (N/O)
AUTO/MAN SW (N/C)
KEY SW TO B+
DOWNSHIFT SW (N/C)
DOWNSHIFT SW (N/O)
SEC STER INTER RELAY
SW & SENSOR RETURN
ENGINE SPEED RETURN
PARK BRAKE SW (N/C)
RIDE CONTROL SOL 1
RIDE CONTROL SOL 2
4TH GEAR
3RD GEAR
1ST GEAR
2ND GEAR
FORWARD SW
REVERSE SW
NEUTRAL SW
+ BATTERY
+ BATTERY
- BATTERY
- BATTERY
UNUSED
SEC STER PR SW (N/C)
UNUSED
UNUSED
UNUSED
UNUSED
17
11
7
10
8
36
9
37
3
20
22
21
29
31
40
25
26
4
16
15
27
18
12
23
32
33
19
30
14
13
1
6
2
5
24
38
35
39
28
34
945-BR-18
944-OR-18

PK-18
BU-18
YL-18
WH-18
OR-18
1
2
3
4
5
6
A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18

A526-PK-18
A527-BU-18

15A

CIGAR
LIGHTER
9W-0335

AIH SW
(MOMENTARY)
112-6169
3116 ENG ONLY

539-BU-18
540-WH-18

4TH FUNCTION IMPL SW

116-4509
614-PU
B
614-PU
200-BK
A
200-BK
2
128-PK
128-PK
3

146-GY

432-PK-18
201-BK-18

VVV

200-BK-14

A
C
B

322-GY
114-RD

322-GY
114-RD
619-GN-14
200-BK-14

FUEL
LEVEL
SENDER
152-7248
PK-18
BK-18

V
1
2

447-PK-18
201-BK-18

L103

TO ENTERTAINMENT
RADIO

S 2

605-YL-14

F781-BR-18
F784-YL-18
202-BK-18

C
B
A

2
1
7
8
5
6
4
3

TACH/SPEEDO/SERV METER SELECT SW

(MOMENTARY)
SHIFTER
112-6171
139-4702
1ST GEAR
G768-GN-18
G760-WH-18
2ND GEAR
G761-YL-18
3RD GEAR
G762-BR-18
4TH GEAR
306-GN-18
START RELAY
G763-PU-18
NEUTRAL
G755-GY-18
REVERSE
G750-BU-18
FORWARD

373-GN-18
310-PU
308-YL
201-BK-18
202-BK-18
614-PU
200-BK
539-BU-18
537-GN-14
605-YL-14
606-GY-14
A541-PU-18
540-WH-18

606-GY-14

NOT USED

L16
L17

XXX

L48

CONN 19

F781-BR-18
F784-YL-18
202-BK-18

L16
L17

L40

AE

D B
200-BK
D
614-PU
A
614-PU
D 2
373-GN-18

L53

CONN 20
S
D
A541-PU-18
6
605-YL-14
4
606-GY-14
5
539-BU-18
2
537-GN-14
1
540-WH-18
3
308-YL

L52

DOWNSHIFT SW
158-5626

AE

D B
D
A
D 2

201-BK-18

A
2

L11

L28

306-GN
975-WH

L90

QQ

1
2

TERMINAL
BLOCK
121-1023
TT
V
F793-OR-4
F793-OR-4
UU
V
304-WH-8
304-WH-8
RR
V
112-PU-4
112-PU-4
V
109-RD-4
EE
V 101-RD-4
109-RD-4
U 101-RD
101-RD-4 MM
U
101-RD
U 101-RD
U
U 101-RD
U
101-RD-14
101-RD-14

RD-18
BK-18
WH-18

V
V

BK-18
BK-18

V
130-RD
A301-WH-18
A300-GN-18

STOP/TAIL/PARK LAMP
107-4401
CONN 1
V
S
RD-18
604-OR
A
T
WH-18
614-PU-14
C
G
BK-18
200-BK-14
B
FLOOD
LAMP
9X-1439

INPUT
SPEED
SENSOR
3E-8848

1
24
6
19
2
17
11
15
12
5
4
18
20
21
22
9
14
8
16
10
13
7
23
3

720-PU-18

80A QQ
MAIN
BREAKER
9S-4693

RIGHT TURN LAMP

162-2073
CONN 2
V
RD-18
1
606-GY-14
BK-18
2
200-BK-14

15A CIRCUIT
BREAKERS
6T-3643

L86
L66

L111

L110

101-RD-4

PP

ALT
BREAKER
9S-4693
NN
EE
80A
MM

L113

15A
X

RD
BK

614-PU
200-BK

200-BK-14
200-BK

615-YL-14

134-YL-14
410-WH-18
201-BK-18

L51

FLOOD
LAMP
9X-1439

L102

200-BK
507-WH
506-PU
499-GY-18

606-GY-14
200-BK-14
614-PU-14
604-OR
608-GN
RD-0
BK-0

L114

STRAP 7V-7295

KK YY
JJJ
RIGHT REAR
FRAME GND
L113

BK-0

L113
L114

START RELAY
125-1302
304-WH-8
UU

MAIN RELAY
167-0138 R
BK
2
308-YL
BK
1
200-BK-14
177-RD-4
177-RD-8

RELAY PANEL

AUX START
RECEPTACLE

BK-00
JJJ
RD-00
BK-00
JJJ

PRIMING PUMP GP 151-6342

RELAY PANEL
304-WH-8
112-PU-4
RR

RIGHT SIDE ENGINE

KK

200-BK
FRONT FLOOD
RELAY
3E-5239
127-OR-14

L51

UUU

L16
L17

608-GN-14

E735-PU-18
201-BK-18
C413-YL-18
E707-GN-18
E708-PK-18
C414-BU-18
663-GY

200-BK

Z
692-YL
TURN SIGNALS
108-BU-14
SEAT AIR COMPRESSOR
HVAC
124-GN-14
XMSN CNTRLS
126-PK
SEC STER
136-GN-18
BEACON
144-GN
NOT USED
167-OR
118-GY
WIPER MOTORS
138-GN-18
PAYLOAD
120-YL
VOLT CONVERTER
Z Z Z Z Z Z
Z
10A FUSE
(QTY 12)
3K-8782
GG G G G G
15A FUSE

L64

XMSN

1
2

PP

L84

L67

CONN 13
L86
L88

MOTOR

JJ

L64
L84

L63

202-BK-18
202-BK-18
202-BK-18
202-BK-18

L111

443-YL-18

E
TORQUE CONVERTER
OIL TEMP SENDER
4W-9972

521-YL-14
522-WH-14

BK-18
RD-18

DISCONNECT
SWITCH
7N-0718

202-BK-18

200-BK

CONN 18

299-BK-18

SUSPENSION GP
150-7718

614-PU
662-YL
661-GN
663-GY

373-GN

E907-GY-18
E906-OR-18

450-YL-18
G939-PK-18

2
1

513-OR-14
522-WH-14

RD-00
BK-00

L64

ACTION
ALARM
3E-6328

299-BK-18

CAB GROUND

646-OR-18
647-GN-18

L67

L86

1
2

E
WH-18
BK-18

A
B
C

326-RD
795-YL
975-WH
201-BK-18
405-GY-18
521-YL-14
522-WH-14

BK-18
WH-18

1
2

975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18

975-WH-18
751-GN-18
752-YL-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
E900-WH-18
E901-GN-18
E906-OR-18
E907-GY-18
E904-BR-18
E905-BU-18
E902-PU-18
E903-YL-18
K977-PK-18
202-BK-18
709-OR-18
E908-BR-18
E909-WH-18

A
GN-14
GN-14

1
2
T

T
AXLE OIL COOLER
TEMP. SW 155-8998

ENGINE SPEED
SENSOR
6V-2455

E
1
2

1
2

1
2
1
2
GN
GN
A

A
A/C REFRIGERANT SW
114-5333
NOTE A
ARC
A
SUPPRESSOR
522-WH-14
2
106-8704
513-OR-14
1

L67

L67

OUTPUT
SPEED
SENSOR
(LEADING)
3E-8848

PROP
SOLENOID
VALVES (6)
159-0932

2
1
BK
BK

795-YL
975-WH
201-BK-18
A
BK-18
405-GY-18
RD-18
B
C
BU-18
ENGINE
E
OIL SW
3E-6455

513-OR-14
521-YL-14

1ST
SOL 6

BK
BK

1
2

L115

1
2

RIGHT SIDE ENGINE

ECPC TRANSMISSION
4TH
3RD
2ND
SOL 3
SOL 4
SOL 5

FWD
SOL 2

RD
RD

AC

AB

REAR AXLE
TEMP.SW
155-8999

BK-18
BK-18

REV
SOL 1

RD
RD

L112

AXLE OIL COOLER

CLUTCH ASSY.
152-5409
AB AC
2
G454-PK
1
200-BK
CONN 8

DUAL HP
SOLENOID
129-7707
(962G/IT62G)

L88

L65

CONN 7
AD
AD V
123-WH
123-WH
1
1
G454-PK
G454-PK
2
2

G954-PK
200-BK

RD-0

4
3
2
1

CONN 42
AB

G486-GN-18
201-BK-18

RD-18

L88

L111

L114
L113

GN
GN

L115

L71

146-GY
146-GY
146-GY

113-OR-18
200-BK
614-PU
662-YL
661-GN
663-GY

647-GN-18
200-BK
REAR FLOOD
Z
Z
RELAY
Z 3E-5239
Z

720-PU-18

L64
L63

A541-PU-18
633-BU-18
537-GN-14
691-GY
518-OR-14
200-BK

608-GN-14

CONN 12

L110

L111

CONN 3
LL
V
1
614-PU-14
2
200-BK

E START
301-BU-10
200-BK-10
GND
E
BK-18
E
326-RD
STOP

L65

3
1
2
4
5
6

+ BATTERY
GROUND
LIGHTS ON
SPEEDO LAMP
TACH LAMP
GAUGE LAMPS

UUU
B
200-BK
614-PU
A
614-PU
UUU

1
2
3
4

L15

C
508-PU
509-WH
512-GN
511-BR
A513-PK
135-BU
120-YL
200-BK-14

L55

E735-PU-18

1 UUU
762-YL
964-BU
3 UUU

RIGHT
TURN
LAMP
3E-6466

VOLTAGE
CONVERTER
119-1733

RD-18
BL-18

L47

201-BK-18
G486-GN-18
200-BK
G454-PK

CONN 4
BACKUP ALARM
123-6449
MMM
MMM V
2
2
BK-18
975-WH
975-WH
BK-18
1
1
321-BR-18
321-BR-18

A/C
CLUTCH
COIL AS.
106-5122

L66

L110

L112

2 3
1

299-BK-18

L90

L71

C
C2
49A
49
30B
31

691-GY

CONTROL GP - DIMMER
103-5526
Z

1
2
3
4
5
6
7
V

310-PU
310-PU
334-BU-18
122-RD
102-RD-14
130-RD
105-RD
306-GN
308-YL
112-PU-4
114-RD

109-RD-4
403-GN-18
200-BK-14
311-WH
K933-GN-18
201-BK-18
441-OR-18

L112

SHUTDOWN
SOLENOID
155-4652

311-WH

LEFT SIDE ENGINE

27
2
30
5
6
3
8
10
11
12
13
14
7
20
21
38
28
26
4
1
15
9
22
23
24
25
29
31
32
33
34
36
16
17
18
19
37
35
39
40

CONN 11

L88

COOLANT TEMP SENSOR

131-0427
E
OR-18
K933-GN-18
A
+8V
201-BK-18
BK-18
B
GROUND
WH-18
C
SIGNAL
441-OR-18

COSA LICENSE
PLATE LAMP
125-4439
LL
614-PU-14
200-BK-14
LL
COSA LICENSE
PLATE LAMP
125-4439
LL
614-PU-14
200-BK-14
LL

112-PU-4

TURN IND
BUCKET IND
WARNING LAMPS
+V (TURN SIG)
+V (HAZARDS)
GROUND

126-PK

E
START AID
COOLANT SW
3E-6449

GG

E900-WH-18
E901-GN-18

F793-OR-4

HH

L115

BK

BK

2
1

101-RD-4
975-WH
795-YL
201-BK-18
405-GY-18
521-YL-14
522-WH-14
450-YL-18
G939-PK-18
443-YL-18
326-RD

FLASHER
120-4537

ARC
SUPPRESSOR
106-8704

C
2

1
2

JAPAN FRONT FRAME

L15

B
146-GY
299-BK
762-YL

L15

B
A
B
C

605-YL-14
200-BK-14

ANTENNA AS.
(C.B. RADIO)
9U-2332

GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN
+12 V MEMORY OUT
+12 V SWITCHED OUT

3
6
1
2
4
5

200-BK
614-PU

BUCKET/FORK
SELECT SW
135-9968
IT62G ONLY

299-BK-18

2
4

987-WH
P931-GN
961-BR
761-GY-18

728-BU-18
727-GN-18
975-WH-18

123-WH
105-RD
975-WH
727-GN-18
728-BU-18
944-OR-18
945-BR-18
614-PU
118-GY
167-OR
537-GN-14
518-OR-14

TO ENGINE
BLOCK

HH

ZZ
2GA

101-RD-4
975-WH
795-YL
201-BK-18
405-GY-18
521-YL-14
522-WH-14
450-YL-18
G939-PK-18
443-YL-18
326-RD

BK-18
WH-18

B-

GG

RD-00

BK-4

BK-00

200-BK-10
301-BU-10

B+

FF

BK-00

L112

L114
L113

403-GN-18
109-RD-4

RD-00

BLOCK AS.
8C-6358

944-OR-18
945-BR-18

HI/LO BEAM
HEAD LAMP
4Y-4580

619-GN-14
200-BK-14

LIFT POSITION
SENSOR
(MACHINES WITH PCS)
121-0284 (COSA & JAPAN)
161-8904 (US)

SIGNAL
GROUND
+24V

CONN 36

L1

CC

ALTERNATOR
107-7977
E

MOTOR

975-WH
G486-GN-18
403-GN-18
441-OR-18
K933-GN-18
795-YL
405-GY-18
521-YL-14
522-WH-14
450-YL-18
G939-PK-18
443-YL-18
326-RD
123-WH
201-BK-18

311-WH
109-RD-4
200-BK-14
403-GN-18
441-OR-18
K933-GN-18

CONN 15

964-BU
762-YL
961-BR
200-BK
614-PU

G728-YL

105-RD
200-BK

27
28
17
5
37
38
39

L47

BB

RD-00

RD-00
RD-00
JJJ

311-WH
109-RD-4
200-BK-14
403-GN-18
441-OR-18
K933-GN-18
201-BK-18

CC

G
H
J
A
B
F
D
E
C

RIGHT
SPEAKER
6T-7695

964-BU
762-YL-18

614-PU

128-PK

200-BK-14
200-BK-14
102-RD-14
120-YL
A513-PK
135-BU

L43

ECAP SERVICE
TOOL CONN

CAB
GROUND

619-GN-14
611-PU-14
J
200-BK-14

FRONT DASH ASSEMBLY/STEERING WHEEL

L24

L24

AUX SOL
109-1739

1
3

G728-YL

3 C

UUU

4
6
1
5
2
3

200-BK
614-PU

IMPL DETENT
OVERRIDE SW
7X-1886

J
200-BK-14

E932-PK-18
E933-YL-18
709-OR-18
A219-BK

615-YL-14

GRAPPLE FUNCTION SW
167-6915
NOTE: FOR IT62G ONLY

200-BK-14
200-BK
200-BK-14
200-BK
200-BK

LEFT
SPEAKER
6T-7695

200-BK
200-BK

STARTER
106-8558
BK-OO

304-WH-8

FUSE PANEL

4
6
1
2
3
5

B+

1 C

606-GY-14
605-YL-14
538-BR

5
24
1
4
21
6
19
7
8
14
17
22
25
9
20
12
23
2
10
11
13
16
18
15
3

304-WH-8

200-BK
975-WH
200-BK-14
201-BK-18

MOTOR

C
200-BK

727-GN-18
728-BU-18
975-WH-18
SEC STER
INTERMEDIATE
RELAY
3E-5239

PILOT VALVE GP 152-6480

FLOAT SOL LIFT SOL TILT SOL
109-1739
109-1739 109-1739

692-YL
202-BK-18
727-GN-18
C530-BU-18
762-YL-18
964-BU
506-PU
507-WH
521-YL-14
617-BR
C529-GY-18
E416-PU-18
299-BK-18
604-OR
K933-GN-18
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
432-PK-18
403-GN-18
405-GY-18
322-GY
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
619-GN-14
130-RD
499-GY-18
G485-BU-18
G486-GN-18
608-GN-14
112-PU-4
138-GN-18
123-WH
102-RD-14
105-RD
122-RD
105-RD

518-OR-14

RH TURN &
CLEARANCE
LAMP
4Y-3263

GY-18 T
PU-18 C

120-YL

L23

BK
GY
BR
OR

120-YL

L23

964-BU
762-YL-18
961-BR

102-RD-14
102-RD-14

J
605-YL-14
617-BR-14

146-GY
299-BK-18
762-YL

J
605-YL-14
200-BK-14

WH-18
BK-18
RD-18

FORWARD
HORN
7T-0970

L47

E
BB
XX
E
MTR BAT

L109

RD-0
RD-00
301-BU-10

D+

FRONT

LEFT SIDE ENGINE

762-YL-18
761-GY-18

5 C
C 6

J
3
6
5
1
4
2

128-PK

539-BU-18
540-WH-18
606-GY-14
605-YL-14
537-GN-14
A541-PU-18
200-BK
614-PU
202-BK-18
201-BK-18
201-BK-18
E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
662-YL
661-GN

L108

608-GN-14
617-BR

GND

GN

4
1
2
6
3
5

200-BK
118-GY
503-BR
505-BU

L67

P910-BR-18

727-GN-18
136-GN-18
102-RD-14
614-PU
614-PU
614-PU
200-BK

975-WH

L108

L67

3 C

C 5

537-GN-14

LH REAR HEADLINER

508-PU
509-WH

L55

SEAT

A301-WH-18
A300-GN-18
398-BU-14
397-OR-14
130-RD
975-WH
975-WH
975-WH
975-WH

A301-WH-18
A300-GN-18
397-OR-14
398-BU-14
130-RD

964-BU

N939-GN-18

C 3
4

200-BK
614-PU

L80

REAR WIPER
137-8709

516-GN-14
515-GY-14
124-GN-14
517-BU-14
504-YL

961-BR
987-WH
P931-GN
146-GY
761-GY-18
299-BK-18

795-YL-18

L80

508-PU
509-WH
512-GN
511-BR
A513-PK
200-BK-14
200-BK-14
120-YL
135-BU
102-RD-14

L55

128-PK

10A
10A
10A
10A
10A
10A
10A

604-OR
608-GN
606-GY-14
200-BK-14
614-PU-14
130-RD
A301-WH-18
L113
A300-GN-18
397-OR-14
398-BU-14
975-WH
L112
321-BR-18
614-PU-14
200-BK

L107

F793-OR-4
101-RD-4
109-RD-4
304-WH-8
975-WH
130-RD
A301-WH-18
A300-GN-18
398-BU-14
397-OR-14
200-BK-14
200-BK-14

L114

L107

REAR

605-YL-14
200-BK-14
617-BR-14
604-OR
608-GN

L107

FF

LEFT FRAME
GROUND BOSS

RELAY PANEL

L109

201-BK-18

V
BK-OO

L106

200-BK-14
200-BK-14
200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK
200-BK-14
200-BK-14
614-PU-14
605-YL-14
617-BR-14
604-OR
608-GN
606-GY-14
614-PU-14
321-BR-18

L107

LEFT TURN LAMP

162-2073 CONN 5

L106

200-BK
200-BK
200-BK-14
200-BK-14

605-YL-14
200-BK-14

1
2

A525-GN-18
A524-BR-18
A523-PU-18

L85

608-GN-14

V
RD-18
BK-18

L64

987-WH
P931-GN
761-GY-18
416-OR-18
484-YL-18
417-GY-18
795-YL-18
306-GN
419-YL-18
251-BK-18
522-WH-14
146-GY
975-WH
334-BU-18
L85
450-YL-18
321-BR-18
453-PK-18
G939-PK-18
G764-PK-18
L70
976-OR
201-BK-18
N939-GN-18
614-PU-14

200-BK
614-PU
614-PU
727-GN-18
136-GN-18
102-RD-14
614-PU

537-GN-14

112-PU-14
112-PU-14

1
2

12V BATTERY
115-2422 GP31
9X-9721 4D

987-WH
P931-GN
G485-BU-18
N939-GN
761-GY
976-OR
322-GY
619-GN-14
611-PU-14
138-GN-18
146-GY
251-BK-18
762-YL
964-BU-18
C530-BU-18
C529-GY-18
H713-PK-18
H714-OR-18
H716-WH
H717-BR-18
E919-YL-18
E920-BR-18
E921-PK-18
E922-GN-18
299-BK
E416-PU-18
614-PU-14
617-BR-14
606-GY-14
605-YL-14
605-YL-14
606-GY-14
617-BR-14
614-PU-14
614-PU-14
608-GN
321-BR-18
604-OR
795-YL
443-YL-18
405-GY-18
G486-GN-18
K933-GN-18
123-WH
441-OR-18
ENGINE
521-YL-14
522-WH-14
403-GN-18
450-YL-18
G939-PK-18
326-RD
975-WH
122-RD
334-BU-18
RELAY
308-YL
PANEL
105-RD
306-GN
102-RD-14
112-PU-4
310-PU
130-RD

202-BK-18

A
2 C

538-BR
L61

L70
L69

L85

F
606-GY-14
614-PU-14
619-GN-14
200-BK-14
611-PU-14

FORWARD
HORN
7T-0970

F
F

C
B
A

C530-BU-18
251-BK-18
138-GN-18

LIFT POSITION
SWITCH
145-8670

GROUND
+ BATTERY
SIGNAL

114-RD
322-GY

OPERATOR STATION

202-BK-18
202-BK-18

633-BU-18
A541-PU-18
727-GN-18
728-BU-18
975-WH-18
945-BR-18
944-OR-18
105-RD
608-GN-14
647-GN-18
614-PU
661-GN
662-YL
663-GY
537-GN-14
518-OR-14
615-YL-14
410-WH-18
201-BK-18
646-OR-18
200-BK
108-BU-14
124-GN-14
167-OR
146-GY
129-BU
118-GY
144-GN
133-OR-18
123-WH
138-GN-18
120-YL
113-OR-18
128-PK
136-GN-18
126-PK

12V BATTERY
115-2422 GP31
9X-9721 4D

200-BK-14
515-GY-14

FLOOD
LAMP
9X-1439

CONN 37
F
J
3
606-GY-14
1
200-BK-14
2
6
614-PU-14
619-GN-14
5
611-PU-14
4

STD FRONT FRAME

F
A
BK-18
299-BK-18
B
OR-18
146-GY
BU-18
C
761-GY

LEFT
TURN
LAMP
3E-6466

RD-18
BL-18

L103

511-BR
512-GN

SECONDARY STER
TEST SW
143-3001

A
C 2

614-PU

E924-YL-18
E923-PK-18
E925-OR-18
E926-BU-18
E930-BU-18
E936-WH
167-OR

BK-00

NEG POS

H
2
1

BK-14
WH/RD-14

L80

HAZARD
LAMP SW
112-6167

118-GY

NEG POS

604-OR
S
RD-18
A
T
WH-18
C
617-BR-14
G
BK-18
B
200-BK-14
STOP/TAIL/PARK LAMP
107-4401 CONN 6

BB

200-BK
200-BK-14
200-BK-14
975-WH
114-RD
251-BK-18
C529-GY-18
987-WH
P931-GN
N939-GN
761-GY
C530-BU-18
146-GY
299-BK
762-YL
964-BU-18
322-GY
G485-BU-18
619-GN-14
605-YL-14
606-GY-14
617-BR-14
611-PU-14
614-PU-14
E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
976-OR
138-GN-18
G941-GY-18
G940-PU-18
453-PK-18
484-YL-18
432-PK-18
202-BK-18
419-YL-18
G764-PK-18
447-PK-18
417-GY-18
416-OR-18
442-GY-18
496-WH-18
507-WH
506-PU
499-GY-18
727-GN-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18

AA

MOTOR

CONN 14

124-GN-14
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
200-BK-14
522-WH-14

L71

L69

L102
BK-18
BK-18
AA

G940-PU-18
964-BU-18
G941-GY-18
795-YL
C529-GY-18
P931-GN
G486-GN-18
605-YL-14
N939-GN
975-WH
C530-BU-18
E919-YL-18
E920-BR-18
G485-BU-18
123-WH
614-PU-14
606-GY-14
506-PU
507-WH
604-OR
608-GN
617-BR-14
H713-PK-18
H714-OR-18
H716-WH
H717-BR-18
G764-PK-18
762-YL
761-GY
611-PU-14
E921-PK-18
E922-GN-18
K933-GN-18
976-OR
V
419-YL-18
122-RD
432-PK-18
146-GY
201-BK-18
130-RD
251-BK-18
306-GN
308-YL
310-PU
321-BR-18
102-RD-14
202-BK-18
403-GN-18
405-GY-18
499-GY-18
987-WH
417-GY-18
138-GN-18
105-RD
450-YL-18
299-BK
522-WH-14
416-OR-18
E416-PU-18
G939-PK-18
619-GN-14
441-OR-18
442-GY-18
443-YL-18
447-PK-18
484-YL-18
322-GY
521-YL-14
326-RD
334-BU-18
496-WH-18
453-PK-18

201-BK-18
G940-PU-18
G941-GY-18
484-YL-18
453-PK-18
499-GY-18
727-GN-18
447-PK-18
417-GY-18
416-OR-18
496-WH-18
442-GY-18
506-PU
507-WH
202-BK-18
419-YL-18
432-PK-18
G764-PK-18

L102

310-PU
311-WH

JJ

L79

1
2
3
4
5
6
7
8
9
10
11
12

L84

L70
L69
40
39
38
37
12
36
26
28
27
18
3
35
34
14
25
30
4
19
20
33
32
29
17
1
2
5
6
7
8
9
10
11
16
15
13
22
21
23
24
31

727-GN-18

START AID
SOLENOID
3E-6332

RD-00

BLOWER
3E-6392

L94

L64

CONN 10

RD-00

200-BK-14

THERMOSTAT
3E-5464

L84

L94

ALL DASHED LINES ARE ATTACHMENTS.

B
C

727-GN-18
C
200-BK
B
200-BK
614-PU
A
KICKOUT
C
ON/OFF SW
118-0636

L61

CAB
GND

FRAME
GROUND

200-BK-14
608-GN

200-BK
200-BK
614-PU
614-PU
202-BK-18
202-BK-18

C 2

124-GN-14
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
200-BK-14
522-WH-14

FORWARD
HORN
4Y-7882

NOT USED

200-BK-14
200-BK-14
200-BK-14
200-BK-14

L17

RD-18
RD-18

STRAP AS. 8X-5804

TRANSMISSION CONTROL CIRCUIT.

522-WH-14

L79

CAB
GROUND

136-GN-18

202-BK-18

START AID CIRCUIT.

114-RD
322-GY

619-GN-14
200-BK-14

1
2

114-RD
322-GY

JAPAN VEHICLE HARNESS

LH REAR HEADLINER

YYY
L71

YYY

A526-PK-18
A527-BU-18
A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18
A525-GN-18
A524-BR-18
A523-PU-18
124-GN-14
200-BK-14

201-BK-18
201-BK-18

275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
201-BK-18

1
2
3
4
5
6
7
8

LH DOME LAMP
3E-6389
RD-18
WH-18
BK-18

A
C
B

200-BK

L52

WLPCS ECM CIRCUIT.

517-BU-14

122-RD

L38

VVV

TURN SIGNAL CIRCUIT.

FLOOD
LAMP
9X-1439

MTRMTR+
PK-18
BU-18

GROUND CIRCUIT.

J
605-YL-14
200-BK-14

CONN 38

A219-BK
709-OR-18
E932-PK-18
E933-YL-18

P931-GN

HEATER AND AIR CONDITIONER CIRCUIT.

L16
L17

201-BK-18
201-BK-18

RESISTOR
9G-1950
515-GY-14
H

H
12
10
11
9
5
8
3
6
7
4
1
2

201-BK-18

128-PK
200-BK
614-PU

WASHER/WIPER CIRCUIT.

WATER VALVE/BLEND DOOR

CONTROL ASSEMBLY
126-6010
WATER VALVE MTR (A)
WATER VALVE MTR (B)
BLEND DOOR MTR (A)
BLEND DOOR MTR (B)
BLEND DOOR POS (+)
BLEND DOOR POS (SIG)
BLEND DOOR POS (-)
POTENTIOMETER HI
V. USER
POTENTIOMETER (COM)
+24V
GROUND

MONITOR
HARNESS
CODE
PLUG

6
5
4
3
2
1
7
8

16
13
11
15
12
36
4
14
1
8

114-RD
322-GY

L15

L15

L79
516-GN-14

167-OR
E936-WH
E923-PK-18
E924-YL-18
E925-OR-18
E926-BU-18
E930-BU-18

L38

L17

200-BK

RIGHT
REAR
CAB
FLOOD
LAMP
9X-4381
VVV

L79

1
2

L64

MONITOR HARNESS CODE PLUGS

(LOC H-9)

PANEL LAMP CIRCUIT.

614-PU
614-PU-14

SERVICE
MODE
PLUG

LH TURN &
CLEARANCE
LAMP
4Y-3580

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14
114-RD
322-GY

201-BK-18
E735-PU-18
291-BK-18
290-BK-18

J
3
1
2
6
5
4

617-BR-14
619-GN-14
611-PU-14

JAPANESE ROADING LIGHTING

L15
4
3
2
1

(LOC I-13)

202-BK-18
202-BK-18

CATERPILLAR MONITORING SYSTEM

CIRCUIT.

CONN 17

614-PU
614-PU

F
605-YL-14
200-BK-14

HI/LO BEAM
HEAD LAMP
4Y-4580

J
200-BK-14
J
J
605-YL-14
T
YL-18
C
617-BR-14
PU-18
J
J
200-BK-14

CONN 37

L16

L72

CONN 28

CONN 28

L16

CONN 16

BU-18
RD-18
WH-18
YL-18
BK-18

L15

BLEND DOOR
ACTUATOR
126-5611

L67

STARTING CIRCUIT.

334-BU-18
321-BR-18
450-YL-18
975-WH
453-PK-18

WATER VALVE
ACTUATOR
126-5610

4
6
3
1
2
5
KKK

L15

202-BK-18

608-GN-14
200-BK-14

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

L15

BLOWER UNIT

CONN 16

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

611-PU-14
619-GN-14
614-PU
606-GY-14
200-BK-14

606-GY-14
614-PU
619-GN-14
200-BK-14
611-PU-14
KKK

16
13
11
15
12
36
4
14
1
8

L38

L71

L71

CCC C
275-BK-18
201-BK-18
6
274-BK-18
5
273-BK-18
201-BK-18
4
272-BK-18
201-BK-18
3
271-BK-18
201-BK-18
2
270-BK-18
1
201-BK-18
201-BK-18
7
8

5
1
3
6
2
4

1
4
2
3

L94

L85

2
1

CONN 39

L16

L94

L94

AJ

AJ
RIGHT TURN
200-BK-18
LAMP
606-YL-18
116-9624
AJ
LIGHTING GP - ROADING COSA

200-BK-14
605-YL-14
617-BR
606-GY-14

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14
114-RD
322-GY

OPERATOR STATION

945-BR-18
944-OR-18
307-OR-18
614-PU
200-BK

L73

614-PU-14
614-PU

AK

201-BK-18

L73

L72

L73

945-BR-18
944-OR-18

L69
L85

L65

2
1

F784-YL-18
F781-BR-18
728-BU-18

L84

L84

A273-BK
A219-BK-18
251-BK-18
251-BK-18
CAB
GROUND

L77

L65

200-BK-18
605-YL-18

KKK

FLOOD LAMP
9X-1439

LLL
619-GN-14
611-PU-14
605-YL-14
617-BR
606-GY-14
200-BK-14

6
4
1
3
5
2

COSA LIGHTING GP

202-BK-18

L85

L69

LEFT
REAR
CAB
FLOOD
LAMP
9X-4381

BBB C
275-BK-18
201-BK-18
6
274-BK-18
5
201-BK-18
273-BK-18
4
272-BK-18
3
271-BK-18
2
270-BK-18
201-BK-18
1
201-BK-18
201-BK-18
7
8

AK

AK

L70

VVV

CONN 16

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14

CONN 38
F
J
5
4
3
6
2
1
200-BK-14

LIGHTING GP-ROADING (COSA)

G764-PK-18
976-OR
G939-PK-18
N939-GN-18

L85

LIGHTING GP-JAPANESE ROADING

LEFT TURN
LAMP
116-9624

L64

608-GN-14
200-BK-14
200-BK-14

VVV

619-GN-14
200-BK-14

V
16
13
11
15
12
36
4
14

RIGHT
TURN
LAMP
3E-6466

RD-18
BK-18

1
2

606-GY-14

CONN 40

L69

RD-18
BK-18

5
1
3
6
2
4
F

L77

619-GN-14
611-PU-14

619-GN-14
611-PU-14
605-YL-14
617-BR-14

BU-18
611-PU-14
RD-18
619-GN-14
617-BR
WH-18
YL-18
605-YL-14
BK-18
200-BK-14
WW
TO BUCKET
POSITION-TURN
LAMPS HARN
LH HI/LO/POSITION
TURN LAMP
105-4849
RH HI/LO/POSITION
TURN LAMP
105-4850

L74

L88

BA
G

CONN 28

CONN 28

945-BR-18
944-OR-18

L73

L86

RD/YL-18
GN/RD-18
BK-18

L74

L84

TA
S
G

NNN
614-PU-14
604-OR
200-BK-14
NNN
612-GY

CONN 16
AAA C
275-BK-18
6
201-BK-18
274-BK-18
5
201-BK-18
273-BK-18
4
272-BK-18
3
271-BK-18
2
201-BK-18
270-BK-18
1
201-BK-18
7
201-BK-18
8

LEFT
TURN
LAMP
3E-6466

RD-18
BK-18

1
2

200-BK-14

L74

251-BK-18
L94

GN-18
BK-18

F
F

605-YL-14

LLL
5
4
6
3
1
2

FLOOD LAMP
9X-1439

L16

L77
A219-BK-18
251-BK-18
728-BU-18
614-PU
L72
614-PU

608-GN-14
200-BK-14

TU
G

RIGHT
STOP/TAIL/
PARK/TURN LAMP
4Y-3264
BACKUP LAMP
126-9288

NNN V
1
CONN 2
2
V
NNN
C
CONN 1
A
B
V
NNN
1
612-GY
2

NNN
606-GY-14

CONN 39

L103

608-GN-14
200-BK-14

YL

L103

LLL
619-GN-14

6
4
1
3
5
2

L69

L102

LL

EEE

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14

16
13
11
15
12
36
4
14

CONN
J1

L16

130-RD
V
975-WH
321-BR-18
V
V
612-GY
LL V
614-PU-14
614-PU
V

BACKUP
LAMP
RELAY
4Y-6135
LICENSE
PLATE
LAMP
5A-3808

321-BR-18
975-WH

L102
L103

614-PU
128-PK

V
1
2

NOTE: TO BACKUP
ALARM CONN 4

L102
L103

L38

P910-BR-18
G767-WH-18
G766-GN-18
944-OR-18
945-BR-18
973-BR-18
977-YL-18

751-GN-18
752-YL-18
975-WH
795-YL-18
306-GN
419-YL-18
944-OR-18
P910-BR-18
945-BR-18

612-GY

1
2

E900-WH-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
E901-GN-18

L84

NNN

975-WH
E908-BR-18
E909-WH-18
E904-BR-18
E903-YL-18
E907-GY-18
E905-BU-18
E902-PU-18
E906-OR-18
373-GN
K977-PK-18
709-OR-18

CONN 6

C
334-BU-18
321-BR-18
450-YL-18

C
A
B

L102
L103

EEE
7X-6315 STRAP
MOUNTING
BOLT

CONN 40

POWERTRAIN CONTROL
SEE ELECTRONICS GP
148-5661 FOR S/W
AND H/W INFO

L84

RD-18
BK-18

L70
L69
L85
L71

BA
G

CONN
J2

CONN 5

NNN

NNN
617-BR-14
604-OR
200-BK-14
NNN
612-GY

RD/YL-18
GN/RD-18
BK-18

TA
S
G

1
2

SEC STER PR SW N/O

PRIM STER PR SW N/C
PRIM STER PR SW N/O
NEUTRALIZER SW
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
AIR INLET HTR RELAY
BACKUP ALARM
ENGINE SPEED
UNUSED
UNUSED
SOLENOID RETURN
INPUT SPEED +
INPUT SPEED INTER SPD TRAIL +
INTER SPD LEAD OUTPUT SPD TRAIL INTER SPD TRAIL INTER SPD LEAD +
OUTPUT SPD TRAIL +
AIR INLET HTR SW
TRANS OIL TEMP
SENSOR SUPPLY +8V
UNUSED
TRANS OUT SPD (+)
CLUTCH 3 SOL (4TH)
CLUTCH 4 SOL (3RD)
CLUTCH 5 SOL (2ND)
CLUTCH 6 SOL (1ST)
TRANS OUT SPD (-)

GN-18
BK-18

11
6
10
4
9
15
39
40
34
33
32
17
16
13
26
22
19
37
38
28
27
3
29
23
36
35
31
30
24
25
5
18
12
21
20
7
1
8
2
14

TU
G

LEFT
STOP/TAIL/
PARK/TURN LAMP
4Y-3460
BACKUP LAMP
126-9288

NNN

416-OR-18
484-YL-18
417-GY-18
720-PU-18

OPERATOR STATION

L51
L24

L103

L102
L103

L102
L103

L102

NNN
605-YL-14

L45

10

200-BK
L53

11

SEAT

12

L17

13

200-BK-14
108-BU-14

14

RD-18
RD-18

15