D12m Off-Spec.

CLINKER SILO DESIGN CALCULATIONS

1. SILO CAPACITY CALCULATION:

BG3=

D=

12

m
m
m
m

DENSITY(CAPACITY) 1=

14

kN/m3

ANGLE OF NATURE REPOSE 1 =

35

16

kN/m3

DIAMETER OF SILO

BG1=

36

BG2=

30

=
CONCRETE GRADE: C30
REINFORCEMENT: HRB335
Ec=

30000

elasticity coefficient:

Es=

200000

h1=BG1-BG2=
h3=BG3-BG4=
So:

6
10

m
m

Cone volume
Cylindrical volume

-1

BG5=

-4.2

Thickness

Tensile strength design value

elasticity coefficient:

BG4=

m
m

t=

ft=

1.43

fy=

300

0.22

N/mm2
N/mm2

N/mm2
N/mm2
h2=D * tan() / 2 =
h4=BG2-BG3=
V1=
V2=

Net Vol=V1+V2=
CAPACITY=(Net Vol)*1=

4.201
21.000

* D2 * h2/12 =
* D2 * h3/4 =
2375.044 m3
33250.617 kN

m
m

0.000 m3
2375.044 m3

2. SILO PRESSURE
Bulk density of clinker:
Internal friction angle

=
=
=1.0 * =
=tan=
D =
* D=
= D/4 =
k=(1-sin)/(1+sin)=
H = (h2)/3 =

Angle of wall friction:

Wall friction:
Silo inside diameter:
Silo inside perimeter
Hydraulic radius:
Pressure coefficient:
Height of cone gravity:

16

kN/m3

33

33

0.649
12
37.699
3

m
m
m

0.295
1.400

Py = (1-e-kz/)/

Static lateral pressures along depth:

Thus,static lateral pressures along depth:
Static
lateral
pressures
Py (st)
kN/m2

Stress of reinf.:
The
initial
vertical
pressure
at depth Y

Overpressures
Factor
Cd

230
Design
lateral
pressures
Py (des)
kN/m2

N/mm2And<0.55fy
Vertical
design
pressures
on flat
bottoms

Hoop force
(des)
kN/m

NO.

Depth
Y(m)

1
2
3
4

4.200
8.400
12.600
16.800

0.765
0.585
0.448
0.342

17.378
30.670
40.837
48.614

58.948
104.036
138.524
164.903

1.35
1.45
1.55
1.6

23.460
44.472
63.297
77.782

222.620

140.761
266.829
379.784
466.691

21.000

0.262

54.562

185.081

1.65

90.027

249.859

540.163

Req'd hoop
steel Ast
(mm2)

Dia.
of steel
bar
(mm)

Spacing of
steel bar
(mm)

Actual hoop
steel Ast'
(mm2)

fvt (des)

fvt' (st)

NO.

4.200

612.003

12

200

1130.973

124.460

92.192

8.400

1160.126

12

150

1507.964

176.947

122.032

12.600

1651.236

14

125

2463.009

154.195

99.481

16.800

2029.092

14

125

2463.009

189.480

118.425

21.000

2348.536

16

150

2680.826

201.491

122.116

3. CHECK CRACK WIDTH :

ftk=
2.01 N/mm2
sk=Nk/As
For plan bars =
=1.1-0.65*ftk/te/sk ( but not less than 0.2 and not larger than 1.0)
Ate=0.5bh=
110000 mm
te=As/Ate
c=
30
mm
(1)At Y=
8.400
m;
A=t1 x 1=
0.22
m2/m
Wcr=W1+W2

1.00

D12m Off-Spec. CLINKER SILO DESIGN CALCULATIONS.xls

deq=
sk=Nk/As=

12.000 mm
176.947
0.561

=
cr=
2.7
W1=1.9*C*crsk/Es=
W2=crsk/Es*0.08*deq/te=
W1=1(long term)XScrXfvt'/Es=
So Wcr=W1+W2=
(2)At Y=
deq=
sk=Nk/As=

12.600

0.170

mm

m;

mm
mm
mm

m2/m

A=t1 x 1=
0.22
For rolled bars =
154.195
0.622

14.000 mm

=
cr=
2.7
W1=1.9*C*crsk/Es=
W2=crsk/Es*0.08*deq/te=
So Wcr=W1+W2=

0.076
0.094
0.000
<0.2mm ok!

0.119
0.065
0.183

mm

<0.2mm

1.00

mm
mm

ok!

4. Temperature reinforcement :

5. FOUNDATION

CALCULATION (D45m clinker silo)

R(Radius)

6.000

p(Hydraulic radius)

3.000

H(high of silo

21.000

s(Clinker high)

21.000

r(Gravity density

16.000

kN/m

w0 (External Load)

1900.000

kN

w1(roof weight )
w2(Floor weight)

w3(wall weight)
w4(clinker weight)
Friction
w6(foundation
weight)
w7(column
weight)
W(total weight)
Calculation area
Design area
Design base
pressure
b(Bottom width)

800.000

kN

6785.840

4434.075
38000.705
3557.436

kN
kN
kN
kN

5301.000

kN

u(Friction
coefficient)
Internal friction angle
k(Side pressure
coefficient)

0.500
33.000
0.295
188.728
7114.872
1.032

Friction
uks/p
Kvs

kN/m
kN

0.813

2568.000
63347.056
126.694
176.715

kN

358.471

kN/m2

1000.000

mm

m2
m2
M(Bottom
Moment)

390

KNm

D12m Off-Spec. CLINKER SILO DESIGN CALCULATIONS.xls

h(Floor height)
h0(Bottom effective
height)

1200.000

mm

1160.000

mm

Materials characteristic :
Concrete rank C30
Compressive strength design value
fc=

14.3

(N/mm2)

Tensile strength design value

ft=

1.43

(N/mm2)

Concrete elasticity coefficient

Ec=

28000

(N/mm2)

Steel bar category :

a)HRB335

Tensile strength & compressive strength design value

fy=fy'=

300

(N/mm2)

200000

(N/mm2)

Elasticity coefficient
Es=

b)HPB235

Tensile strength & compressive strength design value

fy=fy'=

210

(N/mm2)

210000

(N/mm2)

Elasticity coefficient
Es=

1163 mm2

Reinforced area calculation As =

anti- cuts
bc=hc=
c1=
x=
Um=
Fl=
tmax=

computation :
1000 mm
1580 mm
469.248 mm
5320 mm
4293.11 kN
0.69586 (N/mm2)

0.70.41.2/
1.001 (N/mm2)
shpft=
tmax<0.70.41.2/shpft

h0=
c2=
Cab=
Is=
as=

1160
2160
1110.752
2.1E+12
0.36313

mm
mm
mm
mm

ok

D12m Off-Spec. CLINKER SILO DESIGN CALCULATIONS.xls