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P5000 EM
Pro-Pen reserves all rights to modify its products. This document is non contractual.
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Table of contents
A - Introduction .................................................................................................................... 4
1. Foreward ................................................................................................................................................ 4 2. Unpacking .............................................................................................................................................. 5 Storage .............................................................................................................................................. 5 Handling the machine ....................................................................................................................... 5 Installation ......................................................................................................................................... 6 3. Identification of the marking equipment .................................................................................................. 6 4. Power ..................................................................................................................................................... 6 5. Regulation observance ........................................................................................................................... 6 Declaration of CE compliance ........................................................................................................... 6 Declaration of compliance to other directives .................................................................................. 6 Declaration of compliance to norms .................................................................................................. 7 6. Work station safety ................................................................................................................................. 8 7. Warranty conditions and operating instructions ..................................................................................... 9
D - Installation ................................................................................................................... 19
1. Installation ............................................................................................................................................ 19 2. Connections ......................................................................................................................................... 19 Safety precautions .......................................................................................................................... 19 View of connectors .......................................................................................................................... 19 Keyboard connection ...................................................................................................................... 20 Compressed air connection ............................................................................................................ 20 Power supply connection ................................................................................................................ 20 Grounding connection .................................................................................................................... 21 3. Coordinate system ............................................................................................................................... 21 4. Holding the part to be marked .............................................................................................................. 22 5. Adjusting the height of the stylus .......................................................................................................... 22 6. Definition of operating distances of a stylus ......................................................................................... 23 7. Using the P05 program ........................................................................................................................ 23
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K - Appendix ...................................................................................................................... 36
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Introduction
1. Foreward
Before reading this manual, view the start-up CD ROM and try to execute the test marking suggested. Then, read through the whole manual. The P5000 EM is designed for marking applications. If used for other purposes, Pro-Pen cannot guarantee the quality of the result. Pro-Pen is not responsible for damage caused by inappropriate use of the machine. Four icons indicate important points:
Work station safety: Indicates different safety precautions to be taken during installation and operation of the machine.
Instructions for use and warranty limitations: Indicates different operating procedures which respect warranty conditions.
What to do if... This icon refers to the last chapter which describes the actions to be carried out in the event of a problem or breakdown on the marking equipment.
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Introduction
2. Unpacking
P5000EM: Weight: 34 kg (74.957 lb) If it is necessary to unpack the machine without the aid of a mechanical lift, it is recommended to use two persons wearing safety shoes.
3 4
1 : Wedge 2 : 1 packaged keyboard + keyboard function strip 3 : Machine: P5000 EM + 1 stylus 4 : Contents of the box
- power cable - 1 CD-ROM with user manual - 1 instruction card - 1 test plate for the machine - 1 stainless steel plate for marking practice - CAN plug - 1 bridged male SubD9 connector, for the reset function - additional accessories if ordered
Storage
Keep the packing in case the machine has to be returned.
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Introduction
Installation
Unpack the machine with 2 operators. Put the machine on its feet. The hand crank must not cover the M10x20 hole located on the top of the column (Z axis). Screw the lifting ring firmly and completely into the column. Use the lifting ring to carry the machine to its installation location.
4. Power
power supply: 115 V / 230 V power: 360 W frequency: 50 -60 Hz
5. Regulation observance
Manufacturer, TECHNIFOR SAS - 114, quai du Rhne - 01708 MIRIBEL CEDEX - France declares:
Declaration of
compliance
CE marking on the equipment attests the observance of the following European directives: Directive 98/37/EC of the European Parliament and of the Council of 22 June 1998, concerning the consolidation of the laws of member states relating to the machines. Directive 2006/95/EC of the European Parliament and of the Council of 12 december 2006 on the harmonisation of the laws of the Member States relating to electrical equipment designed for use within certain voltage limits. Directive 2004/108/EC of the European Parliament and of the Council of 15 december 2004 on the harmonisation of the laws of the Member States relating to electromagnetic compatibility.
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Introduction
Waste Electronic and Electrical Equipment This symbol indicates that once this equipment has reached the end of its useful life, it must not be disposed of with non-sorted municipal waste, in accordance with European Directive 2002/96/EC. The equipment must be disposed of at an appropriate collection point for processing, sorting, and recycling of Waste Electronic and Electrical Equipment (WEEE). The elements which compose Waste Electronic and Electrical Equipment (WEEE) may contain substances which have harmful effects on the environment or on human health. By following these instructions, you are helping the environment, contributing to the preservation of our natural resources, and protecting human health.
The modification or transformation of this equipment, adaptation and accessory installation unrecommended by Pro-Pen modify this equipments characteristics and therefore void the compliance with the applicable EU directives. These modifications void Pro-Pens liability. In this case, the machine and equipment installer is responsible for the final work stations compliance.
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Introduction
At the time of disposal, wearing personal protective equipment (PPE) is recommended to dismantle the mechanical elements of the machine. Some guiding elements (pinions, bearings, bars) are dismantled while hot and may release toxic fumes.
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Introduction
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3 4 6
1 : Z axis crank handle 2 : Ruler 3 : Marking head 4 : LCD screen 5 : Electromagnetic stylus 6 : CAN plug
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2. Technical Specifications
marking area: 100 mm (3.937 in) x 120 mm (4.724 in) stylus EM1/C fonts available: - continuous action, dot by dot: norme 5x7 - size: from 0.5 mm (0.02 in) to 100 mm (3.937 in) mm with increments of 0.1 mm (5/1000 in) - characters: those included in the basic multilingual diagram of the Unicode standard (ISO 10646) dates, counters, batch numbers, shift codes, logos... maximum movement speed: 300 mm (11.811 in) per second
3. Physical characteristics
dimensions (L x w x h): 601 mm (23.661 in) x 327.5 mm (12.894 in) x 734 mm (28.898 in) weight: 34 kg (74.957 lb)
4. Dimensional drawings
Dimensional drawings of the machine: P5000EM + EM1/C
1 : Marking area: 100 mm (3.937 in) x 120 mm (4.724 in) 2 : CAN plug 3 : Electromagnetic stylus: EM1/C
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4 : Marking area: 100 mm (3.937 in) x 120 mm (4.724 in) 5 : CAN plug 6 : Electromagnetic stylus: EM0/C
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1 : Column axis 2 : T-slot 3 : Anti-skid pads 4 : Marking area: 100 mm (3.937 in) x 120 mm (4.724 in)
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Office footswitch:
A simple touch of the pedal will launch a marking "n" times, leaving the operator with both hands free. The foot pedal is not designed to stop marking.
Ref. 25054
Industrial footswitch:
Same use as described above. This foot pedal is especially designed for industrial work environments or for high rate production. Unlike the office footswitch, a double action avoids untimely triggering.
The green button is used to launch marking (same function as the foot pedal). The red button is used to stop either a single marking in progress or a series of markings before it reaches the end.
After pushing the emergency stop button, the green button cannot be used to restart marking. In this case, use the keyboard.
Plate holder
Ref. 2509
Ref. 25153
As a complement to the sound-proof plate holder, it is used to clamp parts on a steel support.
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DP4500:
This accessory is used to rotate a part under the marking head in order to mark the circumference.
Program PW05
Ref. 25158 Ref. 25159 (USB)
Developed in a Windows environment, this program combines all the capabilities and user-friendliness of a PC. An unlimited number of files can be seen on the screen. Exists with a USB or parallel protection key.
TAG 3500
Ref. 25178 LXX
Protective cover
Ref. 2743
This accessory is used to light the marking area using a high power LED lodged under the marking head.
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Other accessories
Ref. Contact us. Ref. 2427 Ref. Contact us. Ref. 2685 Ref. 92101 Ref. 92198 Ref. 2620 Ref. 25121 Ref. 25122 Ref. 25124
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Functional definitions
1 2
1 : X motor 2 : Y motor
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Functional definitions
3 4 5
1 : Accessory connection (start cycle/emergency stop button box or start cycle foot pedal...) or 1 bridged male SubD9 connector, for the reset function 2 : RS232 connection for communication with PC 3 : USB_B connection DEVICE (PC link) 4 : USB_A connection HOST (marking file on key) 5 : Ethernet connection 6 : Connection for circular marking device (Remove the plug from the machine.)
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Installation
1. Installation
Unpack the machine and install it at the work station. The machine must be installed in a workspace allowing the operator easy access to the adjustment handle for the Z-axis and clear visibility of the marking area where the stylus is moving. The marking area must be easily accessible. It is possible to counter-sink the table of the machine into the work table in order to prevent it tipping if too much force is applied to the vertical adjustment handle. See the table drawings for the dimension of the required rectangular cut-out.
2. Connections
Safety precautions
The different elements of the equipment must be connected with the power off. The power supply should be connected last.
View of connectors
To start up the machine, 4 connections are necessary:
1 1 3
1 : 1 bridged male SubD9 connector, for the reset function 2 : Compressed air (in the event of the stylus cooling by compressed air) 3 : Keyboard 4 : Power supply
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Installation
Keyboard connection
Connect the keyboard connector socket to the machine. There is a female connector, type DIN, on the electronics board.
Compressed air connection (in the event of the stylus cooling by compressed air)
The ideal air pressure is 4 Bar (58.015 PSI) - 6 Bar (87.023 PSI).
Foresee an air inlet pipe, 6 mm (0.236 in) diameter for the pneumatic cooling of the stylus. (instant connector)
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Installation
Grounding connection
The marking equipment must be grounded in order to provide: - a safety feature for personnel - a set electrical potential which serves as a reference - a means of protection against radiated parasites High quality grounding is necessary on-site. If this is not the case, put in place grounding specifically for the equipment.
3. Coordinate system
The coordinate system used in our machines is shown in following diagram.
1 : Axis origin 2 : X axis 3 : Y axis 4 : Z axis 5 : Column 6 : Marking zone
X axis: horizontal axis going from left to right Y axis: horizontal axis going from the column to the operator Z axis: vertical axis When a marking cycle is launched, the stylus always begins at the origin point and returns to the origin at the end of the cycle. The coordinates are given as an absolute value in relation to this point. The Z axis is the vertical position. This axis is used to manually adjust the height of the stylus for marking parts of different sizes. A vertical positioning indicator can be found on the right side of the machine.
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Installation
Situation 2 No plate-holder used To mark small or large parts, create the necessary tooling to position and clamp the parts under the machine. If the part is flexible, this tooling must provide firm support under the part to be marked. It must be held on the worktable using the three T grooves. The position of the marking zone with relation to the T grooves is indicated on the dimensional drawing of the worktable.
A poorly clamped piece can generate high sound levels, thus becoming harmful after long periods.
If a stylus is set too high, it doesnt mark because the point doesnt touch the plate consistently while tracing the characters. If the stylus is set too low, it doesnt mark because it cannot vibrate. The point withdraws inside the stylus and remains in permanent contact with the plate.
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Installation
Min. distance Dm
Amplitude A
Reference distance Do
The max. distance (DM) and min. distance (Dm) may vary slightly from one stylus to another (production tolerances for stylus components, pressure and compressed air flow through the system). To mark curved parts using the maximum amplitude (A), set the stylus at the minimum distance (Dm) above the highest point of the part.
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Marking depth
To avoid creating stress on fragile parts, choose the following marking parameters: stylus EM0/C is the preferable choice choose a point with the largest possible radius select marking force 25% for the marking file For very fragile parts, validate marking with mechanical resistance tests.
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Marking depth
Stylus EM1/C
1 : X Carriage 2 : Cooling kit for cooled version 3 : Protection tube 4 : Sensor option of the motorized Z-axis 5 : Coil 6 : Stylus nose 7 : Point 8 : Stylus fixture screw 9 : Electrical cable output 10 : Compressed air supply (in the event of the stylus cooling by compressed air)
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Marking depth
Stylus EM0/C
1 : X Carriage 2 : Cooling kit for cooled version 3 : Protection tube 4 : Sensor option of the motorized Z-axis 5 : Coil 6 : Stylus nose 7 : Point 8 : Stylus fixture screw 9 : Electrical cable output 10 : Compressed air supply (in the event of the stylus cooling by compressed air)
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Marking depth
Marking force
The width and depth of the marked line varies with the defined value. The higher the force, the deeper the mark. This value is expressed as a percent.
2. Marking depth
A metallographic test is performed to measure marking depth. This process is used to dissuade attempts to falsify the marking.
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Preventive maintenance
The maintenance operations listed here are intended as a guideline, and should be implemented upon reception of the material. In a highly polluted environment, these operations may need to be performed more frequently. Unplug the power supply plug before beginning any cleaning or maintenance operation.
This maintenance list was established based on a marking frequency of: 520 000 cycles per year (7 800 000 characters per year) 15 characters 3 mm (0.118 in) high per cycle 8 continuous working hours on steel strength 50 DaN/mm2 (72518.869 lb/in2)
1. Every week
Clean the guide bars inside the marking head with a dry cloth (no solvent, oil, or grease). To have access to the point, manually unscrew the stylus nose. Remove the point. Check the condition of the stylus, then clean it thoroughly. Clean the point with a dry cloth.
1
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Preventive maintenance
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General maintenance
1. General information
Maintenance consists of regular monitoring of marking quality. Intensive use of the equipment can impact the guiding systems of the carriage or the stylus point, and may result in distortion of the characters. Contact your distributor to schedule an appointment for servicing. This "tune-up" does not take a long time. Check the compressed air system regularly. Based on the level of soiling, establish a schedule for cleaning or replacement. Never lubricate any part of the stylus or carriage guide bars. Never lubricate any elements of the stylus. Never use pliers to tighten the stylus. Never lubricate any element of the marking head.
Unplug the power supply plug before beginning any cleaning or maintenance operation.
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General maintenance
1 2
1 : Y Sensor 2 : X Sensor
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2 3
Only the upper, or lower, part of the characters are marked. Only the left, or right, part of the characters is marked.
The part doesnt have a constant thickness in the Y direction. The part doesnt have a constant thickness in the X direction.
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2. What to do if...
Situation 1 Description The screen on the front of the machine is blank.
One of the carriages, X or Y, does not return to the origin when the start marking command is given.
Clean the sensor by directing a blast of air inside the fork with an air gun. Turn off the machine and move both carriages until the stylus is in the middle of its travel. Try to execute another marking. Press Esc and answer "no" to the questions from the program until youre back to the main menu. Connect the Sub-D9 bridged connector or the accessory. Connect the CAN plug.
The bridged male Sub-D9 connector or on one of the accessories is not connected. The CAN plug is not connected.
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Please give the item codes with your order to speed processing.
1. Spare parts
These parts may present a risk for breakdown under normal operating conditions of the machine. Mechanical parts are excluded since in theory they are not considered a potential cause for breakdown.
Reference 92067 2757 (USA), 2755 (UK) 2742 3157 90020 4020 90012
Description LCD screen Keyboard and functions strip Head casing with decals Column casing with decals Z axis crank handle Aluminum work table Rubber pads (4)
2. Consumables
Reference 2685 2688 4225 Description Points for EM1/C stylus Repair kit stylus EM1/C (seal + spring + washer) Fuse 4 A TT
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1. Test code
Measurement method
The measurements were taken according to the regulations of standard NF EN ISO 11201:1996. Measurement equipment used: 01dB - Stell intergrated sonometer,SIP 95 S, # 20394 Cal 01 calibrator, # 40141 Material used for marking: type P5000 EM machine mounted on a column stand The unit is placed on a wood workbench in a workshop where the background noise level is negligible compared with the noise emitted by the machine. The work station, situated more than 2 m (6.562 ft) from any separator, is designed for a standing operator. The marking is carried out using a EM1/C stylus on a steel plate with dimensions of 110 mm (4.331 in) x 100 mm (3.937 in) x 3 mm (0.118 in) clamped to a base support. A new plate is used for each test.
Test conditions
marking speed: 100% stroke force: 50% marking of 3 lines of 18 characters 5 mm (0.197 in) high steel plate with dimensions 110 mm (4.331 in) x 100 mm (3.937 in) x 3 mm (0.118 in)
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Appendix
www.pro-pen.com
FRANCE PRO-PEN 114, quai du Rh ne 01708 MIRIBEL Cedex Tel.: 33 (0)4 78 55 85 63 Fax: 33 (0)4 78 55 85 66 E-mail: dvfr@pro-pen.com
U.S.A. Technifor Inc. 9800-J Southern Pine Boulevard Charlotte, NC 28273 Tel.: (1) 704 525 5230 Fax: (1) 704 525 5240 E-mail: usa-sales@pro-pen.com
SPAIN PRO-PEN C/ Sant Iscle, 29 bajos B 08031 BARCELONA Tel.: (34) 93 407 07 51 Fax: (34) 93 407 17 26 E-mail: spain@pro-pen.com MALAYSIA GravoTech Sdn Bhd No. 29, Jalan Puteri 5/10 Bandar Puteri 47100 PUCHONG, SELANGOR Tel.: (60) 3 80 685512 & 80 683512 Fax: (60) 3 80 612513 E-mail: sales@gravograph.com.my CHINA GravoTech Engraving Equipment Co. Ltd N. 3388 Humin Road, Minhang District SHANGHAI 201108 Tel.: (86) 21 / 51 59 18 28 Fax: (86) 21 / 51 59 18 22 E-mail: sales-cn@cn.gravotech.com
BRAZIL PRO-PEN Av. Dr. Luis Arrobas Martins, 98 04781-000 - SAO PAULO SP Tel.: (55) 11 5541 74 93 Fax: (55) 11 5541 74 93 E-mail: brasil@pro-pen.com JAPAN Technifor KK 1-25 Takahata-Cho NISHINOMIYA-SHI, HYOGO 663-8202 Tel.: (81) 798 63 7325 Fax: (81) 798 63 6280 E-mail: sales-jp@pro-pen.com AUSTRALIA Technifor Gravograph Unit 3, 7-11 South Street RYDALMERE N.S.W. 2116 Tel.: (61) 29 684 2400 Fax: (61) 29 684 2500 E-mail: sales@gravograph.com.au
SWEDEN GravoTech Nordrad AB Vretenborgsv gen, 28 SE-126 30 H GERSTEN Tel.: (46) 8 658 15 60 Fax: (46) 8 658 15 64
POLAND GravoTech Sp zoo Ul. Gen. Grota Roweckiego 168 PL 52-214 WROCLAW Tel.: (48) 71 796 04 01 Fax: (48) 71 796 04 02 E-mail: infopl@pro-pen.com
TURKEY GravoTech Turkey Alanaldi Caddesi, Bahcelerearasi Sokak Tarhan Plaza No. 31/1 34752 Kadikoy Istanbul Tel: (90) 216 576 53 50 Fax: (90) 216 576 53 40
ENGLAND Technifor Ltd Unit 3 Trojan Business Centre Tachbrook Park Estate LEAMINGTON SPA CV34V 6RH Warwickshire Tel.: (44) 19 26 88 44 11 Fax: (44) 19 26 88 31 05 E-mail: sales-uk@pro-pen.com
GERMANY PRO-PEN Markierungsger te Mauserstra e 13 D-71640 LUDWIGSBURG Service Tel.-Nr: (49) 71 41 29 80 98-18 Tel.: (49) 71 41 29 80 98-14 Fax: (49) 71 41 29 80 98-20 E-mail: germany@pro-pen.com
ITALY PRO-PEN Via Rivera, 138 10040 ALMESE (TO) Tel.: (39) 011 935 27 14 Fax: (39) 011 934 59 42 E-mail: info@technifor.it
SWITZERLAND Technifor Gravograph Champ Olivier 2 Ch 3280 MORAT Tel.: (41) 26 678 7200 Fax: (41) 26 678 7222 E-mail: sales@gravograph.com.ch SINGAPORE Gravograph Singapore Pte Ltd No6, New Industrial Road #07-03/04 Hoe Huat Industrial Buildind 536199 SINGAPORE Tel.: (65) 6289 4011 Fax: (65) 6289 4211 E-mail: sales@gravograph.com.sg INDIA Gravotech Engineering PVT Ltd Gat n 2323/1 - Reality Warehouse Nagar Road - Haveli Taluka - Wagholi PUNE 412 207 Tel.: (91) 20 / 329 18 577 / 21 482 Fax: (91) 20 / 660 324 25 E-mail: gravotech@vsnl.net
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