Finisher Df-75 Man - Serv

DF-75
SERVICE MANUAL
Published in Sept.01 5FG70760
CAUTION
DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER. DISPOSE OF USED BATTERIES ACCORDING TO THE MANUFACTURERS INSTRUCTIONS.
ATTENTION
IL Y A DANGER DEXPLOSION SIL Y A REMPLACEMENT INCORRECT DE LA BATTERIE. REMPLACER UNIQUEMENT AVEC UNE BATTERIE DU MME TYPE OU DUN TYPE RECOMMAND PAR LE CONSTRUCTEUR. METTRE AU RBUT LES BATTERIES USAGES CONFORMMENT AUX INSTRUCTIONS DU FABRICANT.
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.
Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol. WARNING:Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol. CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol. Symbols The triangle ( ) symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol. General warning. Warning of risk of electric shock. Warning of high temperature. indicates a prohibited action. The specific prohibition is shown inside the symbol. General prohibited action. Disassembly prohibited. indicates that action is required. The specific action required is shown inside the symbol. General action required. Remove the power plug from the wall outlet. Always ground the copier.
1. Installation Precautions
WARNING Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current. ............................................................................................ Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper authorities. .............................................................................................................................
CAUTION: Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .....
Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .............. Do not install the copier near a radiator, heater, other heat source or near flammable material. This may cause fire. ..........................................................................................................................
Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ..........
Always handle the machine by the correct locations when moving it. .............................................. Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause the copier to move unexpectedly or topple, leading to injury.................................................. Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical attention. .............................................................................................................................. Advice customers that they must always follow the safety warnings and precautions in the copiers instruction handbook. ........................................................................................................................
2. Precautions for Maintenance

WARNING Always remove the power plug from the wall outlet before starting machine disassembly...............
Always follow the procedures for maintenance described in the service manual and other related brochures. .........................................................................................................................................
Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits. .................................................................................................
Always use parts having the correct specifications. .......................................................................... Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious accident. ...............................................................................................................................
When the service manual or other serious brochure specifies a distance or gap for installation of a part, always use the correct scale and measure carefully. ...............................................................
Always check that the copier is correctly connected to an outlet with a ground connection. ............ Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it is dirty, clean it to remove the risk of fire or electric shock. ............................................................
Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may damage eyesight. .............................................................................................................................. Handle the charger sections with care. They are charged to high potentials and may cause electric shock if handled improperly. .................................................................................................
CAUTION Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely secured so they will not be caught in rotating sections...........................................................
Use utmost caution when working on a powered machine. Keep away from chains and belts. .......
Handle the fixing section with care to avoid burns as it can be extremely hot. .................................
Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause abnormally high temperatures...........................................................................................................
Do not remove the ozone filter, if any, from the copier except for routine replacement. ...................
Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself. ......................................................................................................
Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a cable cover or other appropriate item. ..............................................................................................
Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ....... Remove toner completely from electronic components. ...................................................................
Run wire harnesses carefully so that wires will not be trapped or damaged. ................................... After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector, trapped wire and missing screws. .................................................................................. Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling. Replace with new ones if necessary. ...................
Handle greases and solvents with care by following the instructions below: .................................... Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely. Ventilate the room well while using grease or solvents. Allow applied solvents to evaporate completely before refitting the covers or turning the main switch on. Always wash hands afterwards. Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to fire in a furnace, etc........................................................................................................................... Should smoke be seen coming from the copier, remove the power plug from the wall outlet immediately. ......................................................................................................................................
3. Miscellaneous
WARNING Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the specified refiner; it may generate toxic gas. ................................................................................
CONTENTS
Contents
CHAPTER 1 GENERAL DESCRIPTION
1 Features ............................................... 1-1 2 Specifications ...................................... 1-2 2.1 Specifications ............................. 1-2 2.1.1 Finisher/Saddle Assembly .... 1-2 2.1.2 Puncher unit (option) ........... 1-6 3 Names of Parts .................................... 1-8 3.1 Cross Section ............................. 1-8 3.1.1 Finisher Unit ........................ 1-8 3.1.2 Saddle Unit .......................... 1-9 3.1.3 Puncher Unit (option) ........ 1-10 4 Routine Maintenance by the User ...... 1-11
CHAPTER 2 OUTLINE OF OPERATION

1 Basic Operations ................................. 2-1 1.1 Specifications ............................. 2-1 1.2 Outline of the Electrical Circuitry ..................................... 2-2 1.3 Inputs to and Outputs from the Finisher Controller PCB ............. 2-3 1.3.1 Inputs to the Finisher Controller PCB (1/2) ............................. 2-3 1.3.2 Inputs to the Finisher Controller PCB (2/2) ............................. 2-4 1.3.3 Outputs from the Finisher Controller PCB (1/2) .................. 2-5 1.3.4 Outputs from the Finisher Controller PCB (2/2) .................. 2-6 1.3.5 Inputs to and Outputs from the Finisher Controller ............... 2-7 1.4 Inputs to and Outputs from the Punch Controller PCB (option) .. 2-8 1.4.1 Inputs to and Outputs from the Punch Controller PCB ......... 2-8 1.4.2 Outputs from the Punch Controller PCB ........................... 2-9 2 Feed/Drive System ............................ 2-10 2.1 Outline ...................................... 2-10 2.1.1 Normal Delivery ................ 2-11 2.2 Feed/Delivery ........................... 2-15 2.2.1 Outline ............................... 2-15 2.3 Job Offset ................................. 2-18 2.3.1 Outline ............................... 2-18 Processing Tray Paper Stacking Operation ........................... 2-20 2.3.3 Offset Operation ................ 2-21 2.3.4 Stack Delivery Operation ... 2-22 Stapling Operation ............................. 2-23 3.1 Outline ...................................... 2-23 3.2 Stapling Operation .................... 2-25 3.3 Delivery Operation after Stapling .................................... 2-27 3.4 Stapler Unit .............................. 2-29 3.4.1 Stapler Movement Controller ........................... 2-31 Delivery Tray Operation .................... 2-35 4.1 Outline ...................................... 2-35 Saddle Unit ........................................ 2-37 5.1 Basic Operations ...................... 2-37 5.1.1 Outline ............................... 2-37 5.2 Feed/Drive System ................... 2-38 5.2.1 Outline ............................... 2-38 5.3 Paper Feed System ................... 2-43 5.3.1 Outline ............................... 2-43 5.4 Stack Feed System ................... 2-44 5.4.1 Outline ............................... 2-44 5.5 Fold/Delivery System ............... 2-45 5.5.1 Outline ............................... 2-45 5.5.2 Paper Folding ..................... 2-46 Puncher Unit (option) ........................ 2-49 6.1 Basic Operations ...................... 2-49 6.1.1 Outline ............................... 2-49 2.3.2
4 5
CONTENTS
6.2 Punching Operation .................. 2-50 6.2.1 Outline ............................... 2-50 6.2.2 Punching Operation ........... 2-52 6.2.3 Horizontal Registration Operation ..................................... 2-57 7 Detecting Jams .................................. 2-60 7.1 Outline ...................................... 2-60 7.1.1 Inlet Sensor Delay Jam (J80) ................................... 2-61 7.1.2 Inlet Sensor Stationary Jam (J81) ................................... 2-61 7.1.3 Folding Position Sensor Delay Jam (J83) ........................... 2-61
Folding Position Sensor Stationary Jam (J84) .......... 2-62 7.1.5 Power-On Jam (J87) .......... 2-62 7.1.6 Door Open Jam (paper present) (J88) ................................... 2-62 7.1.7 Staple Jam (J86) ................. 2-62 8 Power Supply System ....................... 2-63 8.1 Finisher/Saddle Assembly ........ 2-63 8.1.1 Outline ............................... 2-63 8.1.2 Protective Mechanisms ...... 2-63 8.2 Puncher Unit (option) ............... 2-64 8.2.1 Outline ............................... 2-64 8.2.2 Protective Mechanisms ...... 2-64
7.1.4
CHAPTER 3 MECHANICAL SYSTEMS

1 Finisher/Saddle Unit ............................ 3-1 1.1 Externals and Controls ............... 3-1 1.1.1 Removing the Delivery Tray 3-1 1.1.2 Removing the Front Cover ... 3-2 1.1.3 Removing the Rear Cover .... 3-3 1.1.4 Removing the Upper Cover . 3-3 1.1.5 Removing the Processing Tray Upper Cover ........................ 3-4 1.1.6 Removing the Upper Right Cover Assembly ................... 3-5 1.1.7 Removing the Saddle Guide . 3-6 1.2 Feeding System .......................... 3-7 1.2.1 Removing the Stapler Unit ... 3-7 1.2.2 Adjusting the Stapler Phase . 3-8 1.2.3 Adjusting the Phase of the Gear in the Saddle Unit ............... 3-13 1.2.4 Removing the Saddle Unit . 3-14 1.2.5 Removing the Processing Tray Assembly ................... 3-16 1.2.6 Removing the Paddle Assembly ........................... 3-18 1.2.7 Removing the Staple/Fold Drive Unit .......................... 3-20 1.2.8 Removing the Feed Motor Unit .................................... 3-24 1.2.9 Removing the Feed Roller .. 3-24 1.2.10 Removing the Stack delivery roller (upper) ...................... 3-26 1.2.11 Removing the Paddle ......... 3-28 1.2.12 Removing the Stack delivery roller (lower)/Delivery Belt 3-30 1.3 PCBs ........................................ 3-32 1.3.1 Removing the Finisher Controller PCB .................. 3-32 1.3.2 Removing the Slide Home Position PCB ..................... 3-33 2 Puncher Unit (option) ........................ 3-35 2.1 Puncher Driving System .......... 3-35 2.1.1 Removing the Punch Motor 3-35 2.1.2 Removing the Horizontal Registration Motor ............. 3-35 2.1.3 Removing the Punch Unit .. 3-36 2.2 PCBs ........................................ 3-38 2.2.1 Removing the Punch Controller PCB ................................... 3-38 2.2.2 Removing the Photosensor PCB ................................... 3-39 2.2.3 Removing the LED PCB .... 3-40 2.2.4 Removing the Waste-Full Photosensor PCB ............... 3-41 2.2.5 Removing the Waste Full LED PCB ........................... 3-42
CONTENTS
CHAPTER 4 MAINTENANCE AND INSPECTION

1 Periodically Replaced Parts ................. 4-1 1.1 Finisher/Saddle Unit ................... 4-1 1.2 Puncher Unit (option) ................. 4-1 2 Consumables and Durables ................. 4-2 2.1 Saddle/Finisher Unit ................... 4-2 3 Scheduled Maintenance ....................... 4-2
CHAPTER 5 TROUBLESHOOTING
1 Standards and Adjustments ................. 5-1 1.1 Electrical System (finisher/saddle unit) ................... 5-1 1.1.1 Adjusting the Folding Position ................................ 5-1 1.1.2 Adjusting the Middle 2-Point Stapling Position .................. 5-3 1.2 Electrical System (puncher unit; option) ................. 5-4 1.2.1 Adjusting the Punch Hole Position ................................ 5-4 1.2.2 Adjusting the Sensor Output 5-4 1.2.3 Registering the Number of Punch Hole .......................... 5-5 1.2.4 After Replacing the EEP-ROM (IC1002) .............................. 5-6 2 Arrangement of Electric Components .. 5-8 2.1 Finisher/Saddle Unit ................... 5-8 2.1.1 Sensors, Microswitches, and Clutch ................................... 5-8 2.1.2 Motor PCBs ....................... 5-10 2.2 Puncher Unit (option) ............... 5-12 2.2.1 Sensors .............................. 5-12 2.2.2 Motors ............................... 5-13 2.2.3 PCBs .................................. 5-14 3 LEDs and Check Pins by PCB .......... 5-15 3.1 Finisher Controller PCB ........... 5-15 3.2 Punch Controller PCB .............. 5-16 4 Troubleshooting ................................ 5-17 4.1 Troubleshooting (finisher/saddle unit) ................. 5-17 4.1.1 C0440, communication error ................................... 5-17 C8390, Finisher Unit Back-Up Memory Fault (detail code: 10) .................. 5-17 4.1.3 C8010, Feed Motor Fault (detail code: 01/02) ....................... 5-18 4.1.4 C8300, Delivery Motor Fault (detail code: 01/02) ............. 5-18 4.1.5 C8320, Alignment Motor (Rear) Fault (detail code: 01/02) .... 5-19 4.1.6 C8340, Staple/fold Motor Fault (detail code: 01/02) ............. 5-19 4.1.7 C8340, Staple/Fold Motor Fault (detail code: 03) .................. 5-20 4.1.8 C8340, Staple/Fold Motor Fault (detail code: 01/02) ............. 5-20 4.1.9 C8340, Staple/Fold Motor Fault (detail code: 03) .................. 5-21 4.1.10 C8360, Slide Motor Fault (detail code: 01/02) ............. 5-21 4.1.11 C8330, Alignment Motor (front) Fault (detail code: 01/02) .... 5-22 4.1.12 C8140, Shift Motor Fault (detail code: 01) ............................ 5-22 4.1.13 C8140, Shift Motor Fault (detail code: 02) .................. 5-23 4.1.14 C8140, Shift Motor Fault (detail code: 03) .................. 5-23 4.1.15 C8370, Paddle Motor Fault (detail code: 01/02/03/04) ... 5-24 4.2 Troubleshooting (puncher unit, option) ...................................... 5-25 4.2.1 C8430, Communication Faulty ................................. 5-25 4.1.2
CONTENTS
4.2.2
4.2.3
4.2.4 4.2.5
4.2.6
C8460, Puncher Back-UP Memory Fault (detail code: 20) .................. 5-25 C8480, Puncher Unit Power Supply Fault (detail code:20) ........................................... 5-25 C8410, Punch Motor Fault (detail code: 01/02) ............. 5-26 C8450 Punch Sensor (horizontal registration) Fault (detail code: 01 through 05) ................... 5-26 C8470, Punch sensor (waste full) Fault (detail code: 06) . 5-27
C8420, Horizontal Registration Motor Fault (detail code: 01/02) ............. 5-27 5 Self Diagnosis ................................... 5-28 5.1 Outline ...................................... 5-28 5.2 Errors ....................................... 5-28 5.2.1 Finisher/Saddle Unit .......... 5-28 5.2.2 Puncher Unit (option) ........ 5-31 5.3 Alarm ................................. 5-32 5.3.1 Finisher/Saddle Unit .......... 5-32 5.3.2 Puncher Unit (option) ........ 5-33 5.4 Host Machine I/O Display ....... 5-34 5.4.1 Finisher/Saddle Unit .......... 5-34 5.4.2 Puncher Unit (option) ........ 5-38
4.2.7
APPENDIX
1 General Timing Chart ......................... A-1 1.1 Finisher Unit ............................. A-1 1.2 Saddle Unit ................................ A-2 1.3 Puncher Unit (option) ................ A-3 2 Signals and Abbreviations .................. A-5 2.1 Finisher Saddle Unit .................. A-5 2.2 Puncher Unit (option) ................ A-7 3 Finisher/Saddle Unit General Circuit Diagram .............................................. A-9 3.1 Finisher Controller PCB (1/8) . A-10 3.2 Finisher Controller PCB (2/8) . A-11 3.3 Finisher Controller PCB (3/8) . A-12 3.4 Finisher Controller PCB (4/8) . A-13 3.5 Finisher Controller PCB (5/8) . A-14 3.6 Finisher Controller PCB (6/8) . A-15 3.7 Finisher Controller PCB (7/8) . A-16 3.8 Finisher Controller PCB (8/8) . A-17 4 Puncher Unit General Circuit Diagram ............................................ A-18 4.1 Punch Controller PCB ............. A-19 4.2 LED PCB ................................ A-20 4.3 Photosensor PCB .................... A-21
1 Features
a. Through-type stapler Adoption of a through-type stapler allows a stapler to carry out saddle stitching. b. Three different auto stapling positions Three different stapling positions (front 1-point stapling, rear 1-point stapling, and middle 2-point stapling) are supported. c. Saddle stitching A maximum of ten sheets of paper can be delivered with them stapled and folded in the middle. d. Punch mechanism (option). Installation of a puncher unit enables punching holes in sheets before delivery (64 to 90 g/ m2 paper; no transparency).
1-1
2 Specifications
2.1 Specifications
2.1.1 Finisher/Saddle Assembly
Item
Stacking
Specifications
Remarks
Feed reference Stack paper size
Paper weight Mode
Stack height (Note 1)
2 locations (1) Delivery Tray (descending type; 1 tray) Face-down (2) Bind Tray (fixed type) Center reference A3, A4, A4R, A5, A5R, B4, B5, B5R, 297mm Large-size: A3, B4, 432mm (11 17), LGL, LTR, LTRR, 279mm 432mm STMT, STMTR (11 17), LGL 2 Finisher assembly: 64 to 90 g/m Saddle Assembly: 64 to 90 g/m2 Non-sort stack Sort stack Staple stack Bind stack Non-Sort Staple
Large-size: 500 sheets Small-size: 1000 sheets (Note 2)

Staple Sort
Large-size: 30 sets or 500 sheets Small-size: 30 sets or 1000 sheets

Folded stack
Stack of 6 to 10 sheets: 10 sets Stack of 1 to 5 sheets: 20 sheets

Mixed stack Paper detection Control panel Size mix: 500 sheets (Note 3) Staple mix: 30 sheets (same paper configuration) Delivery tray: No Bind tray: Yes No
Note 1: The number of sheets is computed based on 80 g/m2 paper. Note 2: Alignment is not guaranteed if the stack consists of 750 sheets or more. Note 3: Alignment is not guaranteed if the stack consists of sheets of different sizes.
1-2
Item
Display Size
Specifications
Remarks
(excl. installing kit)
No 665 (W) 615 (D) 555 (H) mm / 26.18(W) 24.21(D) 21.85(H) in 27 kg / 59.40 lb (approx.) Weight 24 VDC from host machine Power supply Maximum power con- At standby: 13 W In operation: 84 W (staple sort) sumption Rotary cam type Stapling See F01-201-01. Stapling position Finisher Stapling thickness
Staple supply Staples Staple detection Stapling size
Large-size: 25 sheets Small-size: 50 sheets Saddle: 10 sheets Cartridge of special staples (5000 staples)
Special staples Yes (nearly empty: 40 remaining staples) Front 1-Point Stapling: A3, A4R, B4, 279 mm 432 mm (11 17), LGL, LTRR Rear 1-Point Stapling: A3, A4, A4R, B4, B5, 279 mm 432 mm (11 17), LGL, LTR, LTRR Middle 2-Point Stapling: A3, A4, A4R, B4, B5, 279 mm 432 mm (11 17), LGL, LTR, LTRR Middle 2-Point Stapling: A3, A4R, B4, 279 mm 432 mm (11 17), LTRR None Roller contact Double-folding (single-sheet non-stapling available) Middle of sheet
(80 g/m 2 paper) (80 g/m 2 paper) (80 g/m 2 paper)
With the saddle in use.
Manual stapling Folding method Folding mode Folding position
Saddling size
A3, A4R, B4, 279 mm 432 mm (11 17), LTRR
Requires a margin of 5mm / 0.2in from the middle of the sheet as a middle margin. No special paper.
T01-201-01
1-3

Staple Position
Front 1-point stapling Rear 1-point stapling
52 mm / 0.20.08 in 52 mm / 0.20.08 in
Middle 2-point stapling

52 mm / 0.20.08 in 52 mm / 0.20.08 in
A3 or A4 A4R
52 mm / 0.20.08 in
52 mm / 0.20.08 in 52 mm / 0.20.08 in
B4 or B5
824 mm / 3.230.16 in 2024 mm / 7.950.16 in
394 mm / 1.540.16 in 1594 mm / 6.260.16 in
624 mm / 2.440.16 in 1824 mm / 7.170.16 in
52 mm / 0.20.08 in
279432 mm (11"17") or LTR

734 mm / 2.870.16 in 1934 mm / 7.60.16 in
52 mm / 0.20.08 in
LGL or LTRR
424 mm / 1.650.16 in 1624 mm / 6.380.16 in
Middle 2-point stapling (w/ saddle in use)

1 1 1 2
624 mm / 2.440.16 in 1824 mm / 7.170.16 in [1-2]1 mm
A3
A4R
B4
824 mm / 3.230.16 in 2024 mm / 7.950.16 in [1-2]1 mm
394 mm / 1.540.16 in 1594 mm / 6.266.16 in [1-2]1 mm
279 mm432 mm (11"17")
LTRR
734 mm / 2.870.16 in 1934 mm / 7.60.16 in [1-2]1 mm
424 mm / 1.650.16 in 1624 mm / 6.380.16 in [1-2]1 mm
F01-201-01 1-4
Stacked Paper Alignment

50 mm / 1.97 in max.
Delivery direction
20 mm / 0.79 in max.
F01-201-02
1-5
2.1.2 Puncher unit (option)

Item
Punching method Paper size
Specifications
Reciprocating method (sequential processing method) 2-hole (Puncher Unit-J1): A3, A4, A4R, B4, B5, B5R 2-/3-hole (Puncher Unit-K1): 2-hole/LGL, LTRR 3-hole/279 432 mm (1117), LTR 4-hole (Puncher Unit-G1/-H1): A3, A4 64 g/m2 ~ 90 g/m 2 2-hole (Puncher Unit-J1): 6.5 mm / 0.26 in 2-/3-hole (Puncher Unit-K1): 2-hole 8.0 mm / 0.31 in 3-hole 8.0 mm / 0.31 in 4-hole (Puncher Unit-G1/-H1): 6.5 mm / 0.26 in 2-hole (Puncher Unit-J1): 3000 sheets 2-/3-hole (Puncher Unit-K1): 2-hole/1500 sheets 3-hole/1500 sheets 4-hole (Puncher Unit-G1/H1) : 1500 sheets 90 (W) 560 (D) 170 (H) mm / 3.54 (W) 22.05 (D) 6.69 (H) in 2.5 kg / 5.5 lb (approx.) 24 VDC from finisher unit. Standby: 2 W max. Operating: 21 W max (punching)
Remarks
Paper weight Punch hole diameter
No transparencies.
Punch waste
64 g/m 2 paper 75 g/m 2 paper 75 g/m 2 paper 80 g/m 2 paper
Size Weight Power supply Power consumption
T01-201-02
1-6

Hole position [1] 2-Hole (Puncher Unit-J1)
1 A3/A4 B5/B4 A4R B5R 123 mm / 0.470.12 in 108.53 mm / 4.270.12 in 88.53 mm / 3.480.12 in 653 mm / 2.560.12 in 513 mm / 2.010.12 in
801 mm / 3.150.04 in
[2] 2-/3-Hole (Puncher Unit-K1)

1 LGL/LTRR 1 123 mm / 0.470.12 in 1 279 mm432 mm (11"17")/LTR 1081 mm / 1081 mm / 4.250.04 in 4.250.04 in 1 123 mm / 0.470.12 in 733 mm / 2.870.12 in
701 mm / 2.760.04 in
31.53 mm / 1.240.12 in
[3] 4-Hole (Puncher Unit-G1)

1 A3/A4
801 mm / 801 mm / 801 mm / 3.150.04 in 3.150.04 in 3.150.04 in
28.53 mm / 1.120.12 in
1 123 mm / 0.470.12 in
[4] 4-Hole (Puncher Unit-H1)

1 A3/A4
211 mm / 701 mm / 211 mm / 0.830.04 in 2.760.04 in 0.830.04 in
92.53 mm / 3.640.12 in
1 123 mm / 0.470.12 in
F01-201-03
The above specifications are subject to change for product improvement.
1-7
3 Names of Parts
3.1 Cross Section
3.1.1 Finisher Unit
[1] [2] [3] [4] [5] [6] [7]
[8]
[9]
[10]
[11]
[1] [2] [3] [4] [5]
Delivery tray Aligning plate (front, rear) Paddle Delivery roller Processing tray stopper
[6] Feed roller [7] Puncher unit (option) [8] Delivery belt [9] Stack delivery roller [10] Stapler [11] Saddle unit F01-301-01
1-8
3.1.2 Saddle Unit
[1]
[2]
[3]
[4]
[5]
[6]
[1] Bind stopper [2] Bind tray [3] Stack feed roller
[4] Bind delivery roller [5] Paper fold roller [6] Paper pushing plate F01-301-02
1-9
3.1.3 Puncher Unit (option)

[1] [2] [3] [4]
[1] Die [2] Cam
[3] Hole puncher (Punch blade) [4] Punch waste case F01-301-03
1-10
4 Routine Maintenance by the User

As of February, 2001 No.
1 2
Item
Staple cartridge (replacement) Punch waste removal (optional)
Timing
When prompted (indicator on host machine control panel) When prompted (indicator on host machine control panel)
T01-400-01
1-11
1 Basic Operations
1.1 Specifications
The finisher serves to deliver sheets coming from its host machine. The mode of delivery may be non-sort stack, job offset*, or staple delivery. The saddle unit built into the finisher is used to fold a stack of sheets coming from the finisher unit in half for delivery. All these operations are controlled by various commands sent by the host machine in addition to the commands from the finisher controller PCB. The puncher unit (option) is designed for installation to the pickup assembly of the finisher, and is used to punch holes in sheets coming from the host machine. The above operations are controlled with various commands from the finisher controller PCB as well as the commands from the punch controller PCB.
Puncher unit drive system (puncher unit; option)

Control system
Alignment drive system Stapler drive system Delivery drive system Feed drive system Tray drive system Saddle unit drive system
F02-101-01 The position of delivery is shifted to the front/rear for each stack to assist sorting.
2-1
1.2 Outline of the Electrical Circuitry

The sequence of finisher operations is controlled by the finisher controller PCB. The finisher controller PCB is a 16-bit microprocessor (CPU), and is also used for combination with the host machine (serial). The finisher controller PCB drive motors and other loads in response to the various commands from the host machine. It also communicates such data as on the states of various sensors and switches to the host machine by way of the serial communication line. The ICs mounted to the finisher controller PCB have the following functions: IC13 (CPU) IC11 (communication IC) Controls sequence of operations. Communicates with the host machine. IC12 (EEP-ROM) IC1 (regulator IC) Backs up adjustment settings. Generates 5 V. IC6 (EP-ROM) Stores sequence programs. F02-102-01 shows the flow of signals between finisher and options controller:
Finisher unit Finisher controller PCB
IC13 CPU IC12 EEP-ROM IC11 Communication IC IC6 EP-ROM IC1 Regulator IC
Host machine DC controller PCB CPU Motor Clutch Switch Sensor Puncher unit (option) Sensor Punch controller PCB
Motor
F02-102-01
2-2
1.3 Inputs to and Outputs from the Finisher Controller PCB

1.3.1 Inputs to the Finisher Controller PCB (1/2)
Finisher controller PCB PI1 CN44-3 -1 -2 PI2 CN51-1 -3 -2 PI3 CN55-3 -1 -2 CN54-1 -3 -2 CN53-3 -1 -2 CN43-1 -3 -2 CN42-3 CN16-10 +5 V -1 -12 ENT_S -11 -2 CN9-1 +5 V -3 PDL_HP -2 When the sensor detects paper, 1 .
Inlet sensor
Paddle home position sensor
When the paddle is at home position, 1.
Swing guide home position sensor
CN9-7 +5 V When the swing guide -9 BDL_ROL_HP is at home position, 1. -8
Aligning plate home position sensor (front) Aligning plate home position sensor (rear)
PI4 CN23-3 -1 -2
CN4 +5 V -3 F JOG_HP -2
When the aligning plate (front) is at home position, 1. When the aligning plate (rear) is at home position, 1.
PI5 CN36-3 -1 -2
CN5-13 +5 V -15 R JOG_HP -14
Processing tray sensor
PI6 CN30-3 -1 -2
CN29-1 -3 -2
CN28-9 -7 -8
CN5-1 +5 V When the sensor -3 ADJ_TRAY_S detects paper, 1. -2
Delivery belt home position sensor
PI7 CN31-3 -1 -2
-4 -6 -5
-6 -4 -5
-4 +5 V When the delivery belt -6 EJCT_BLT_HP is at home position, 1. -5
PI8 Tray paper sensor
CN32-3 -1 -2
-7 -9 -8
-3 -1 -2
-7 +5 V -9 TRY_EMPS -8
When paper is present on the tray, 1.
PI9 Paper surface sensor
CN35-3 -1 -2
CN34-1 -3 -2
CN33-3 -1 -2
CN5-10 +5 V -12 LVL_S -11
When the paper surface is detected, 1.
Folding position sensor
PI10 CN39-3 -2 -1
CN38-1 -2 -3
CN37-9 -8 -7
CN16-1 +5 V -2 BIND_P -3 BIND_L
When paper is detected, 0. When LED is lit, 1.
F02-103-01
2-3
1.3.2 Inputs to the Finisher Controller PCB (2/2)

Finisher controller PCB Folding home position sensor PI11 CN40-3 CN38-4 -6 -1 -5 -2 CN41-3 -1 -2 CN47-3 -1 -2 CN52-1 -2 -3 CN50-3 -1 -2 CN49-3 -1 -2 CN48-3 -1 -2 CN25-3 -1 -2 CN24-3 -1 -2 CN73-3 -1 -2 -7 -9 -8 CN37-6 CN16-4 +5 V -4 -6 BIND_HP -5 -5 -3 -1 -2
When at folding home position, 0.
Stack feed roller (upper) home position sensor
PI12
-7 +5 V -9 BIND_ROL_HP When the stack feed roller (upper) is at home position, 1. -8 CN15-1 +5 V -3 BIND_EMPS -2 CN9-6 +5 V -5 BIND_CLK -4 CN15-10 +5 V -12 SIFT_UPLMT -11 CN15-7 +5 V -9 SIFT_DNLMT -8 CN15-4 +5 V -6 SIFT_CLK -5 CN4-7 -9 -8 CN4-4 -6 -5 CN19-1 -3 -2 +5 V FDOOR_S
PI13 Bind tray sensor PI14 Staple/fold motor clock sensor PI15 Shift upper limit sensor PI16 Shift lower limit sensor PI17 Shift motor clock sensor PI22 Front door sensor PI23 Upper cover sensor
When the sensor detects paper, 1. When the staple/fold motor is rotating, alternates between 1 and 0. When the tray is at the upper limit, 1.
When the tray is at the lower limit, 1. While the shift motor is rotating, alternates between 1 and 0. When the front door is open, 1.
+5 V TOPCOV_S
When the upper cover is open, 1.
PI24 Full stack sensor
+5 V PAPER_F
When the paper is full, 1.
Joint switch
MS2 N. O.
+24 VP CN69-2 -1 CN8-6 -5 JOINT SW When connected to the host machine, 1.
MS1 N. O. Front door switch MS3 N. O.
CN68-2 -1
CN8-4 -3 FRONT SW When the front door is closed, 1.
Stapler safety switch
CN66-2 -1
CN8-2 -1 STPLSAFE SW When the swing guide is closed, 1.
Stapler safety switch(F)
MS4 N. O.
CN75-2 -1
2-4
1.3.3 Outputs from the Finisher Controller PCB (1/2)

Finisher controller PCB Binding clutch CL1 -2 +24 V
CN72
-1
-2 -1
CN18-1 -2 B_CLU +24 V When the drive is transmitted, 1.
Feed motor
-6 -5
-1 -2
CN10-1 -2 -3 -4 -5 -6 FEEDMTR_A FEEDMTR_*A FEEDMTR_B FEEDMTR_*B +24 V Switches between 1 and 0 according to the direction of motor rotation.
M1
-3 -2 -1
CN56
-4
-3 -4 -5 -6
Paddle motor
-6 -5
-1 -2
CN10-7 -8 -9 -10 -11 -12 PDLMTR_A PDLMTR_*A PDLMTR_B PDLMTR_*B +24 V Switches between 1 and 0 according to the direction of motor rotation.
M2
-3 -2 -1
CN57
-4
-3 -4 -5 -6
Delivery motor
-6 -5
-1 -2
CN13-1 -2 -3 -4 -5 -6 EJCTMTR_A EJCTMTR_*A EJCTMTR_B EJCTMTR_*B +24 V Switches between 1 and 0 according to the direction of motor rotation.
M3
-3 -2 -1
CN59
-4
-3 -4 -5 -6
Alignment motor (front)
CN63-1 -2 -3 -4 -5
CN62-5 -4 -3 -2 -1
CN3-1 -2 -3 -4 -5 FJOGMTR_A FJOGMTR_*A FJOGMTR_B FJOGMTR_*B +24 V Switches between 1 and 0 according to the direction of motor rotation.
M4
Alignment motor (rear)
CN65-1 -2 -3 -4 -5
CN64-5 -4 -3 -2 -1
CN3-6 -7 -8 -9 -10 RJOGMTR_A RJOGMTR_*A RJOGMTR_B RJOGMTR_*B Switches between 1 and 0 according to the direction of motor rotation.
M5
F02-103-03
2-5
1.3.4 Outputs from the Finisher Controller PCB (2/2)

Finisher controller PCB Shift motor
CN70 CN70
-2 M6 -1
-2 -1
-2 -1
-2 -1
CN6-1 SIFTMTR_1 -2 SIFTMTR_0
Switches between + and according to the direction of motor rotation.
Staple/fold motor
CN71
-2 M7 -1
-2 -1
CN6-3 BINDMTR_1 -4 BINDMTR_0
Switches between + and according to the direction of motor rotation.
F02-103-04
2-6
1.3.5 Inputs to and Outputs from the Finisher Controller

Stapler unit Slide home position sensor +5 V PI18 CN72-5 CN72A-5 CN72A-5 CN11-3 SLID_HP When the stapler is at home position, 1. Finisher controller PCB
Staple home position sensor +5 V PI19 CN72-4 CN72A-4 CN72A-4 CN11-4 STPL_HP When the stapler is at stapling home position, 0.
Staple empty sensor PI20
+5 V CN72-3 CN72A-3 CN72A-3 CN11-5 HOOK_S When the cartridge has staples, 0.
Staple top position sensor +5 V PI21 CN72-2 CN72A-2 CN72A-2 CN11-6 SELF_P +5 V CN72-6 CN72-1 CN72-7 CN72A-6 CN72A-1 CN72A-7 CN72A-6 CN11-2 CN72A-1 CN11-7 CN72A-7 CN11-1 STPL_CNCT When the stapler is connected, 0. When the staple is at top the stapler, 0.
+5 V
Slide motor
CN72-10 CN72B-5 CN72-11 CN72B-4 CN72-12 CN72B-3 CN72-13 CN72B-2
CN72B-5 CN72B-4 CN72B-3 CN72B-2
CN7-3 SLIDMTR_A CN7-4 SLIDMTR_*A CN7-5 SLIDMTR_B CN7-6 SLIDMTR_*B
M8
Switches between 1 and 0 according to the direction of motor rotation.
Host machine
CN2-1 -3 -4 -5 -7 -6
+24 V GND GND TXD RXD
Communication line
+24 V CN1-1 -2
F02-103-05 2-7
1.4 Inputs to and Outputs from the Punch Controller PCB (option)
1.4.1 Inputs to and Outputs from the Punch Controller PCB
Punch controller PCB PI1P Punch home position sensor Horizontal registration home position sensor PI2P J2008-3 -1 -2 J1006-4 +5 V -6 PUNCH -5
When the hole puncher is at home position, 0.
J2007-3 -1 -2
J1006-1 +5 V -3 SLIDE -2
When the punch slide unit is at home position, 1.
PI3P Punch motor clock sensor Waste full LED PCB LED121
J2009-3 -1 -2
J1006-7 +5 V -9 CLOCK -8 +5V J1005-1
While the punch motor is rotating, alternates between 0 and 1.
-2
DUSTLED
Waste full photosensor PCB PT131 J1005-3 DUSTPTR
When the light is blocked, 0.
4 Photosensor PCB +5 V PT1 PT2 PT3 PT4 PT5 J1007-12 -11 -10 -9 -8 -7 +5 V SREG1* SREG2* SREG3* SREG4* PAEND*
When paper is detected, 0.
-13
F02-104-01
2-8
1.4.2 Outputs from the Punch Controller PCB

Punch controller PCB LED PCB J1007-6
LED5 LED4 LED3 LED2 LED1
+5V
-1 -5 -4 -3 -2
LEDON5 LEDON4 LEDON3 LEDON2 LEDON1
When 1, LED goes ON.
Punch motor J1002-1 M1P -2 Switches between + and according to the direction of motor rotation.
Horizontal registration motor
J1001-1 -2 -3 -4
A B A* B* Switches the pulse signals according to the rotation of the motor.
M2P
F02-104-02
2-9
2 Feed/Drive System
2.1 Outline
The machine performs the following in response to the commands coming from its host machine on the sheets arriving from the host machine for delivery: simple stacking, job offset, and stapling or folding (in two). If a punch unit (option) is installed, the sheets are pouched and delivered to the delivery tray. Sheets may be delivered in either of five ways (including one for the puncher unit):
Delivery method
Normal delivery
Punching
Simple stacking Job offset Stapling Front 1-point stapling Rear 1-point stapling Middle 2-point stapling
Saddle delivery
Stitching
Middle 2-point stapling
F02-201-01
2-10
2.1.1 Normal Delivery

a. Simple Stacking The machine pulls in the sheet once to the processing tray and then delivers it to the delivery tray.
Tray
Paper
F02-201-02
2-11
b. Job Offset The machine pulls the sheet once to the processing tray. It then moves the sheet to the front or the rear using the aligning plate. When it has deposited a specific number of sheets, it delivers them in the form of a aligning plane. When the number of sheets stacked on the processing tray reaches a specified value, the sheets are delivered in a form of a stack. Even if the specified value is not reached, stacked sheets are temporarily delivered when 10 sheets of large-size paper (300 mm or longer) or 30 sheets of small-size paper (299 mm or shorter) have been stacked. (Less than 182mm: 10 sheets)
Results of offset delivery (4 jobs)
4th set 3rd set 1st set (direction of delivery) 2nd set
F02-201-03
2-12
c. Stapling The machine stacks sheets coming from its host machine on the processing tray. When the number of sheets stacked on the processing tray reaches a specified value, the finisher staples them delivers the stapled stack to the delivery tray.
F02-201-04
2-13
d. Saddle Delivery The machine deposits a stack of sheets on the processing tray, staples it (middle 2-point), and then moves it to the saddle unit. The saddle unit folds the stack in two, and delivers it to the bind tray.
F02-201-05
2-14
2.2 Feed/Delivery
2.2.1 Outline
The machine forwards the sheets coming from its host machine to the delivery tray, processing tray, or saddle unit according to the type of delivery used. The sheets forwarded to the processing tray or the saddle unit are offset, stapled, or folded. F02-202-01 shows the motors that are associated with moving and aligning sheets. These motors are controlled (rotated clockwise or counterclockwise) by the microprocessor (CPU) on the finisher controller PCB. The paper path is equipped with the sensors shown in T02-202-02 used to monitor the arrival or passage of sheets. If a sheet fails to arrive at or move past a specific sensor within a specific period of time, the finisher controller will assume a jam, and stops the ongoing operation and, at the same time, communicates the presence of a jam to the host machine. Notation
M1 M2 M3 M4 M5 M7
Name
Feed motor Paddle motor Delivery motor Alignment plate motor (front) Alignment plate motor (rear) Staple/fold motor
Description
Stepping Stepping Stepping Stepping motor motor motor motor
Connector on finisher controller PCB

CN10 CN10 CN13 CN3 CN3 CN6
Stepping motor Brush DC motor
T02-202-01
2-15
2-16
M6
Alignment plate motor (front) drive signal FJOGMTR
Shift motor drive signal SIFTMTR
M4
Delivery motor drive signal EJCTMTR
M3
Slide motor drive signal SLIDMTR
Alignment plate motor (rear) drive signal RJOGMTR
M8 M5 M2
Finisher controller PCB (2/2)

CL M7 M1 PI14
Finisher controller PCB (1/2)

Paddle motor drive signal PDLMTR
F02-202-01
Bind clutch drive signal B_CLU Feed motor drive signal FEEDMTR
Staple/fold motor drive signal BINDMTR
Staple/fold motor clock detect signal BIND_CLK
Finisher controller PCB

Fold position paper detect signal BIND_P Inlet paper detect signal ENT_P
PI1
PI10
F02-202-02 Notation
PI1 PI10
Name
Inlet sensor Fold position sensor
Description
Photointerrupter Photointerrupter
Connector on finisher controller PCB

CN16 CN16
T02-202-02
2-17
2.3 Job Offset

2.3.1 Outline
"Job offset" refers to the operation by which the machine delivers a set of sheets with them pulled forward or backward for sorting. Switching between the forward and backward directions is made using an aligning plate (front) and an aligning plate (rear). The sheet coming between the delivery rollers is fed onto the processing tray and then fed toward the stopper by the paddle. A swing guide is at the up position while a sheet is being pulled onto the processing tray or during alignment. It is at the down position during stack feeding, stack delivery, or stapling. At power-on, the finisher controller PCB drives the aligning plate (front) motor (M4) and the aligning plate (rear) motor (M5) to return the two aligning plates to their home positions.
Sensor
Aligning plate (front) home position sensor Aligning plate (rear) home position sensor Swing guide home position sensor Paddle home position sensor
Symbol
PI4 PI5 PI3 PI2
Connector
CN4-3
Function
Motor
Aligning plate (front) motor Aligning plate (rear) motor Paddle motor Paddle motor
Simbol
M4 M5 M2 M2
Drives the aligning plate (front) CN5-15 Drives the aligning plate (rear) CN9-9 Drives the swing guide drive. CN9-3 Drives the paddle (feeds paper).
T02-203-01
2-18
Aligning plate (rear)
Aligning plate (rear) home position sensor (PI5)
Light-shielding plate
Alignment plate (front) motor (M4) Alignment plate (rear) motor (M5)
Aligning plate (front) Light-shielding plate Paper
(Front)
Aligning plate (front) home position sensor (PI4)
F02-203-01
2-19
2.3.2 Processing Tray Paper Stacking Operation

A sheet coming between the delivery rollers is fed onto the processing tray. Then, the paddle taps on the sheet surface once to locate the sheet against the processing tray stopper.
Paper
Aligning plate Paddle Stack delivery roller (upper)
Swing guide
Delivery belt
Processing tray stopper Stack delivery roller (lower)
T02-203-02
2-20
2.3.3 Offset Operation

Each sheet is pulled forward or backward using the aligning plate (front) and the aligning plate (rear). The offset operation is performed each time a sheet is pulled onto the processing tray.
Sheet to be offset
Tray Aligning plate (front)
F02-203-03 Offsetting in the forward direction

Sheet to be offset
Tray
Aligning plate (front)
F02-203-04 Offsetting in the backward direction
2-21
2.3.4 Stack Delivery Operation
Stack delivery takes place when 10 sheets of large-size paper or 30 sheets of small-size paper (Less than 182mm: 10 sheets) have been stacked on the processing tray with them offset in either direction. The paddle motor rotates and the swing guide descends to hold the paper stack between the upper and lower stack delivery rollers. The delivery motor rotates in the forward direction to rotate the delivery rollers, feeding the paper stack in the delivery direction. The delivery belt home position sensor is turned OFF. The delivery motor is driven a specified number of pulses, causing the swing guide to ascend. Next, the paper delivery motor is driven. Next, the delivery motor is driven to deliver the paper stack with the nails of the delivery belt that rotates in sync with the stack delivery rollers.
Job offset sequence(Reverse,Small-size)

Inlet sensor (PI1)
Processing tray sensor (PI6) Feed motor (M1)
Delivery motor (M3)
Delivery belt home position sensor (PI7) Paddle motor (M2)
Paddle home position sensor (PI2) Swing guide home position sensor (PI3) Stapler safety switch (MS3)
Alignment motor (front) (M4)
Aligning plate home position sensor (front) (PI4) Alignment motor (rear) (M5)
Aligning plate home position sensor (rear) (PI5)
2-22
;
Swing guide
F02-203-05
Start signal Host machine delivery signal
360msec
360msec
360msec
360msec
60msec
30msec
220msec
CW rotation
CCW rotation
F02-203-06
3. Stapling Operation
3.1 Outline
Staple operation is performed to staple a specified sheets of paper using a stapler unit. The stapling position depends on the staple mode and paper size. When the machine starts immediately after power-on, the finisher controller PCB drives the slide motor (M8) to return the stapler unit to the home position. The stapler unit starts moving toward the front of the stapler frame. It stops when the slide home position sensor (PI18) on the slide PCB located under the stapler unit. Next, the slide motor is driven a specified number of pulses. The stapler unit moves to rear standby position at the back of the machine, entering the standby state. Sensor
Slide home position sensor Staple home position sensor Staple empty sensor Staple top position sensor
Simbol Connector
PI18 PI19 PI20 PI21 CN11-3 CN11-4 CN11-5 CN11-6
Function
Detects the home position for the stapler moving back and forth. Detects the home position for the stapling operation Detects presence or absence of staples in the cartridge. Detects the staple top position.
Remarks
In the stapler In the stapler In the stapler
Function
Moves the stapler. Performs stapling operation.
Motor
Slide motor Staple/fold motor
Symbol
M8 M7
Remarks

T02-301-01
2-23
Stapler
(Deliver direction) Paper stack
Slide motor (M8)
Light-shielding plate
Slide home position sensor (PI18)
F02-301-01
2-24
3.2 Stapling Operation

When stacking and alignment of paper on the processing tray are complete, the finisher controller PCB drives the paddle motor (M2) in the reverse direction and lowers the swing guide. When the swing guide descends, the paper stack is sandwiched between the upper and lower stack delivery rollers. The finisher controller PCB moves the stapler for stapling according to the specified stapling position (when rear 1-point stapling is specified, the stapler does not move but it staples at the standby position). As the stapler moves forward, the processing tray stopper is folded forward.
Paper stack Swing guide Stack delivery roller (upper) Processing tray stopper Delivery tray Stack delivery roller (lower) Stapler
F02-302-01
2-25
Swing guide home position sensor (PI3) Paddle motor (M2) Light-shielding plate
Staple safety switch (MS3,4)
Swing guide Stack delivery roller (upper)
Stack delivery roller (lower)
F02-302-02
2-26
3.3 Delivery Operation after Stapling

When stapling is complete, the finisher controller PCB drives the deliver motor in the forward direction to feed the paper stack (sandwiched between the stack delivery rollers) in the delivery direction. The delivery belt home position sensor is turned OFF. The delivery motor is driven a specified number of pulses, causing the swing guide to ascend. At the same time, the slide motor is driven to return the stapler back to the standby position, followed by driving of the delivery motor. Then, the paper stack is delivered with the nails of the delivery belt that rotates in sync with the stack delivery rollers.
Paper stack
Swing guide
Delivery tray
Stapler
Delivery belt Stack delivery roller (lower)
F02-303-01
2-27
Swing guide home position sensor (PI3) Paddle motor (M2) Light-shielding plate
Staple safety switch (MS3,4)
Swing guide
Stack delivery roller (upper)
F02-303-02
2-28
3.4 Stapler Unit

The staple/fold motor (M7) is used to perform stapling operation. This motor rotates the cam one turn for stapling. The home position of this cam is detected by the staple home position sensor (PI19). The staple/fold motor is rotated in the forward or reverse direction under the control of the macro computer (IC13) on the finisher controller PCB. When the staple home position sensor is OFF, the finisher controller PCB rotates the staple/ fold motor in the forward direction until the sensor turns ON, allowing the staple cam to the original position. The staple empty sensor (PI20) is used to detect presence/absence of a staple cartridge in the machine and presence/absence of staples in the cartridge. The stale top position sensor (PI21) is used to determine whether staples are pushed up to the top of the staple cartridge. The finisher controller circuit does not drive the staple/fold motor (M7) unless the staple safety switch (MS3,4) is ON (the swing guide is close). This assures safety in case where you happen to put your finger in the stapler.
2-29
2-30 F02-304-01
M7
Staple home position detect signal
Staple empty detect signal
Staple top position detect signal
F02-304-02
Staple/hold motor drive signal
3.4.1 Stapler Movement Controller

The stapler unit is moved by the slide motor (M8). Its home position is detected by the slide home position sensor (PI18). The stapler waits at the back irrespective of the staple mode and paper size. After paper has been stacked on the processing tray, the stapler is moved to the specified stapling position in response to the stapling command from the host machine. F02-304-03 shows the standby position of the stapler and the stapling position depending on the staple mode. a. Front 1-point stapling The stapler waits at the back. The stapler moves to and returns from the stapling position for each stapling operation.
Standby position Stapler
Feed direction Stopper Stapling position
F02-304-03
2-31
b. Rear 1-point stapling The stapler waits at the back. The stapling position is the same as the standby position
Standby position Stabling position Stapler
Feed direction Stopper
.F02-304-04
c. Middle 2-point stapling The stapler waits at the back. The stapler moves to and returns from the stapling position for each stapling operation. The stapler first staples a paper stack at the rear stapling position and then staples it at the front stapling position.
Standby position Stapler Stapling position
Stopper Feed direction Stapling position
F02-304-05 2-32
d. Middle 2-point stapling (bind mode) The stapler waits at the back. The stapler moves to and returns from the stapling position for each stapling operation. The stapler first staples a paper stack at the rear stapling position and then staples it at the front stapling position.
Standby position
Stapler Stapling position
Stopper Feed direction Stapling position
F02-304-06
2-33
Stapling Operation Sequence Rear 1-point Stapling of 2 Sheets(Reverse,Small-size)
Inlet sensor (PI1) Processing tray sensor (PI6) Feed motor (M1) Delivery motor (M3) Delivery belt home position sensor (PI7) Paddle motor (M2) Paddle home position sensor (PI2) Swing guide home position sensor (PI3) Stapler safety switch (MS3) Alignment motor (front) (M4) Aligning plate home position sensor (front) (PI4) Staple/fold motor (M7) Staple home position sensor (PI19)
2-34
; ;
Staple Stack delivery
10msec
360msec
360msec
20msec
CW rotation
CCW rotation
F02-304-07
4 Delivery Tray Operation

4.1 Outline
The machine has a delivery tray in the finisher unit and a bind tray in the saddle unit. The bind tray in the saddle unit is of the fixed type and all the folded paper stacks are delivered to this tray. This tray has a bind tray sensor (PI13) to detect presence/absence of paper. The delivery tray in the finisher unit is moved up and down using a shift motor (M6). The finisher has a tray paper sensor (PI8) to detect presence/absence of paper on the stack tray. The home position sensor of the delivery tray is detected by the paper surface sensor (PI19). When paper has already been stacked on the delivery tray, the home position is on the top surface of the stacked paper. When paper has not yet been stacked on the delivery tray, the home position is at the position where the edge of the delivery tray is detected. At power-on, the finisher controller PCB drives the shift motor (M6) to return the delivery tray to the home position. When the paper coming from the processing tray is stacked on the delivery tray, the shift motor is driven a specified number of pulses, causing the delivery tray to descend. Clock pulses are detected by the shift motor clock sensor (PI17). Then, the delivery tray returns to the home position for the next stacking operation. The upper limit of the delivery tray is detected by the shift upper limit sensor (PI15). When the shift upper limit sensor (PI15) is turned ON, the finisher controller PCB stops the shift motor (M6) that is ascending. The lower limit of the delivery tray is detected by the shift lower limit sensor (PI16). When the shift lower limit sensor (PI16) is turned ON, the finisher controller PCB stops the shift motor (M6) that is descending. The finisher unit has a full stack sensor (PI24) to detect overstacking of large-size or mixed paper according to the stack height.
2-35
Shift upper limit sensor (PI15)
Shift lower limit sensor (PI16)
Tray paper sensor (PI8) Paper surface sensor (PI9)
Edge Shift motor clock sensor (PI17) Delivery tray Full stack sensor (PI24)
Shift motor (M6)
F02-401-01
2-36
5 Saddle Unit
5.1 Basic Operations
5.1.1 Outline
The machine stitches a stack of sheets (middle 2-point), then folds the stack in two in the finisher. These operations are controlled by the finisher controller PCB. The finisher controller PCB is controlled by the commands from the host machine.
2-37
5.2 Feed/Drive System

5.2.1 Outline
This machine stitches the paper stack coming from the finisher, folds it, and delivers it to the bind tray in the saddle unit in response to the commands from the host machine. That is, the machine performs the following operations: 1) Paper feed-in 2) Stitching 3) Stack feed 4) Folding/delivery
1) Paper feed-in
2) Stitching
3) Stack feed
4) Folding/delivery
F02-502-01
2-38
a. Paper feed-in After being aligned on the processing tray, a stack of sheets is sandwiched between the stack delivery rollers. As the stack delivery rollers rotate, the stack is fed toward the saddle unit.
Stack delivery roller (upper) Paper stack
F02-502-02
2-39
b. Stitching When the center of the paper stack (stitching position) reaches the stapler's staple position, the stapler stitches the paper stack. When only one sheet is fed from the host machine, the next step (stack feed) is performed without performing the stitching operation.
Staple
Stapler (upper)
Stapler (lower)
F02-502-03
2-40
c. Stack feed The stack feed rollers feed the paper stack to the stack folding/delivery position where the center of the stack (stitched position) is level with the paper pushing plate and paper folding roller's nip part.
Stack feed roller (upper)
Paper pushing plate
Stack feed roller (lower) Paper fold roller
F02-502-04
2-41
d. Folding/delivery The paper pushing plate pushes in the center of the paper stack to feed it toward the paper fold rollers. Then, the paper fold rollers and bind delivery rollers deliver the paper stack to the bind tray.
Bind delivery rollers Paper fold rollers
F02-502-05
2-42
5.3 Paper Feed System 5.3.1 Outline

The paper feed system feeds a stack of sheets (coming from the finisher) to the position where the center of the paper stack (stitching position) is aligned to the stapler's staple, allowing the next step (stitching and folding) to be performed. When sheets of paper have been stacked and aligned on the processing tray, the paddle motor (M2) rotates in the reverse direction, causing the swing guide to descend. As the swing guide descends, the paper stack is sandwiched between the upper and lower stack delivery rollers. The delivery motor (M3) rotates in the reverse direction, feeding the paper stack toward the saddle unit. When the leading edge of the paper stack reaches the folding position sensor (PI10), the finisher controller PCB drives the delivery motor a specified number of motor pulses to stop the center of the paper stack (stitching position) at the stapler's staple position. Before the paper stack passes through the stack feed rollers, the feed motor (M1) is driven to rotate the stack feed roller (lower) so that the leading edge of the paper stack is not bent.
Stack delivery roller (upper) Paper stack
Fold position sensor Stack delivery roller (lower)
Stack feed roller (lower)
F02-503-01
2-43
5.4 Stack Feed System

5.4.1 Outline
The stack feed system feeds the stitched paper stack to the folding position. When stitching is complete, the feed motor (M1) rotates, causing the stack feed roller (upper) to descend. The paper stack is sandwiched between the stack feed rollers. Then, the bind clutch (CL1) is turned ON to rotate the feed motor (M1) in the forward direction, thus feeding the paper stack to the folding position. The feed amount is equivalent to the number of pulses used to drive the feed motor (M1) until the paper stack reaches the folding position.
Stack feed roller (upper)
Fe e
da
mo
un
Stack feed roller (lower)
F02-504-01
2-44
5.5 Fold/Delivery System

5.5.1 Outline
The paper fold mechanism consists of a guide plate, paper fold rollers, and a paper pushing plate. The guide plate, paper fold rollers, and paper pushing plate are driven by the staple/fold motor (M7). The drive force is transferred with a combination of gears and cams. Motor operation is monitored by the staple/fold motor lock sensor (PI14). Until the paper stack reaches the folding position, the guide plate covers the paper fold rollers to act as a paper path through which a paper stack is fed to the saddle unit and to prevent a paper stack from touching the rollers. A folding home position sensor (PI11) is provided to detect the positions of the paper fold rollers and paper pushing plate. The paper stack folded in two by the paper fold rollers is delivered by bind delivery rollers. The bind delivery rollers are also driven by the staple/fold motor (M7). A bind tray sensor (PI13) is provided on the bind tray to detect presence/absence of a paper stack; however, it is not used to detect a jam.
2-45
5.5.2 Paper Folding

Paper is folded using paper fold rollers and a paper pushing plate. Almost concurrently with the start of roller rotation, the paper pushing plate starts operating to push the paper stack into the gap between the paper fold rollers. When the paper stack is fed about 10 mm with the rotation of the paper fold rollers, the paper pushing plate returns to the home position. Then, the paper stack is delivered to the bind tray using the paper fold rollers and bind delivery rollers. Half the entire surface of each paper fold roller is uncovered excluding the central area and the area at the left and right ends. The uncovered surface of the upper paper fold roller comes in touch with the uncovered surface of the lower paper fold roller only at the center and left and right ends, allowing a paper stack to be fed without causing creases. The other half of the upper paper fold roller that is covered comes in touch with the other half of the lower paper fold roller that is also covered, allowing a paper stack to be folded while being fed.
Sensor flag Folding home position sensor (PI11) Came Paper stack Paper pushing plate
Paper fold roller (upper)
Staple/fold motor
M7
Paper fold roller (lower)
F02-505-01
2-46
Folding home position sensor (PI11) Paper pushing plate
Paper fold roller (upper)
Staple/fold motor
M7
Paper fold roller (lower)
Paper stack
F02-505-02
[Paper folding start position]
Paper stack
Inlet
Paper push plate
Outlet
Folds/feeds a paper stack. Feeds a paper stack.
F02-505-03 2-47

Staply
Feed motor (M1) Delivery motor (M3) Paddle motor (M2) Paddle home position sensor (PI2) Swing guide home position sensor (PI3) Stapler safety switch (MS3)
Fold, Delivery
Slide motor (M8) Staple/fold motor (M7) Staple home position sensor (PI19) Folding position sensor (PI10) Stack feed roller (upper) home position sensor (PI12) Binding cluch (CL1)
Folding home position sensor (PI11) Bind tray sensor (PI13)
50msec 13571msec
CW rotation
CCW rotation
F02-505-04
2-48
6 Puncher Unit (option)

6.1 Basic Operations
6.1.1 Outline
The puncher unit is an option, and is designed for installation to the pickup assembly of the finisher. The puncher unit is not equipped with a paper feeding mechanism, and the sheets from the host machine move through the puncher unit and then the feed system of the finisher. When the trailing edge of a sheet from the host machine reaches the puncher unit, the sheet is stopped once, and the punch shaft is rotated to punch a hole along the trailing edge. These operations are controlled with various commands from the finisher controller PCB as well as the commands from the punch controller PCB.
Punch drive system Horizontal registration drive system
Finisher unit control system
Punch controller PCB
F02-601-01
2-49
6.2 Punching Operation

6.2.1 Outline
The puncher unit is located in the pickup assembly of the finisher, and is used to punch holes in sheets that have been sent from the host machine and stopped inside it. When the trailing edge of a sheet reaches the puncher unit, the inlet roller of the finisher assembly stops the sheet to punch a hole along the trailing edge of the sheet. The punch unit consists of a die and hole puncher (punch blade). The hole puncher is driven by the punch motor (M1P). It is attached to the eccentric cam of the punch shaft, and the rotation of the punch shaft is converted into reciprocating motion for punching operation. The punch motor (M1P) is a DC motor. The home position of the punch shaft is detected by the punch home position sensor (PI1P). To make sure that the punch motor, which is a DC motor, stops exactly at its home position, the punch motor is stopped in relation to the count of the clock pulses kept by the punch motor clock sensor (PI3P). A single punching operation is executed by rotating the punch shaft 180 from its home position. As many as five light-receiving transistors (photosensor PCB) are mounted over the inlet paper path of the puncher unit; on the other hand, as many as five LEDs (LED PCB) are mounted under the path, together serving as five sensors. The frontmost sensor (LED5, PT5) is used to detect the training edge of sheets, and the remaining four (LED1 through LED4, PT1 through PT4) are used as horizontal registration sensors to detect the rear position of sheets when punching holes. The punch motor, punch unit, and sensors make up the punch slide unit, which moves to the front/rear to suit the selected paper size. The movement to the front/rear is driven by the horizontal registration motor (M2P). The home position of the punch slide unit is detected by the horizontal registration home position sensor (PI2P), and the horizontal registration motor (M2P) is a stepping motor. The punch motor and horizontal registration motor are controlled with various commands from the finisher controller PCB as well as the commands from the punch controller PCB. The waste paper occurring as the result of punching is collected in the waste paper case. The case is monitored by the LED121 on the waste full LED PCB and PT131 on the waste full photosensor PCB.
2-50
LED121
Trailing edge detection signal (LED5, PT5) PAEND
Horizonal registration detection signal (LED1~4, PT1~4) SREG1~4
5 4
5 4
Punch controller PCB (1/2)
Punch controller PCB (2/2)

3 3 2 2 PT1 LED1 PT131
F02-602-01
Punch motor clock (PI3P) detection signal PUNCHCLK
Punch motor (M1P) drive signal
Waste full detection signal (LED121, PT131) DFULL
Horizontal registration home position (PI2P) detection signal SREGHP
Punch home position (PI1P) detection signal PUNCHHP
Horizontal registration motor (M2P) drive signal
2-51
6.2.2 Punching Operation

The hole puncher is driven by the punch motor (M1P). The home position for the hole puncher is detected by the punch home position sensor (PI1P). The punch unit comes in four types, selected to suit the country of installation: 2-hole (Puncher Unit-J1), 2- and 3-hole (Puncher Unit-K1), or two types of 4-hole (Puncher UnitG1, Puncher Unit-H1). The 2-hole and 4-hole types punch a hole when the punch shaft is rotated 180 from the home position, causing the punch to make a single round trip. The 2-/3-hole type punches a hole, but the circumference of the punch shaft is divided into two (half for 2-hole and the other half for 3-hole).
2-52
a. 2-Hole, 4-Hole Type The home position is identified when the punch home position is ON. The punching operation for the first sheet ends when the punch shaft has rotated 180 and the punch home position sensor goes ON; the punching operation for the second sheet ends when the punch shaft has rotated 180 in reverse and the punch home position sensor goes ON. The punching operation takes place as follows when making a hole in two sheets of paper. 1) A hole is punched along the trailing edge of the 1st sheet.
Sensor flag Punch home position sensor (PI1P)
Punch shaft
Eccentric cam
Hole puncher Paper Waste paper (punch shaft CW rotation by 90/hole made) (punch shaft CW rotation by 180/ punching operation ends)
Die Die
(punch shaft at rest/home position)
F02-602-02 2) A hole is made along the trailing edge of the 2nd sheet.
(punch shaft at rest/ home position)
(punch shaft CCW rotation by 90/hole made)
(punch shaft CCW rotation by 180/ end of punching operation)
F02-602-03
2-53
b. 2- /3-Hole Type The home position is identified when the punch home position sensor is ON. To make two holes, the punching operation for the first sheet ends when the punch shaft rotates 180 (half circumference) and the punch home position sensor goes ON. At this time, the 3-hole puncher makes a single round trip in escape direction (moving up the hole puncher) on a half circumference of the punch shaft. The punching operation for the second sheet ends when the Punch shaft has rotated 180 counterclockwise and the punch home position sensor goes ON (half circumference). At this time, the 3-hole puncher makes a single round trip in escape direction (moving up the hole puncher) on the other half circumference of the punch shaft. The punching operation takes place as follows when making two holes in two sheets of paper: 1) A hole is made along the trailing edge of the 1st sheet.
Sensor flag Punch home position sensor (PI1P)
Punch shaft
Eccentric cam
Hole puncher Paper Waste paper (punch shaft CW rotation by 90/hole made) (punch shaft CW rotation by 180/ end of punching operation)
Die Die
F02-602-04
2-54
While two holes are being made, the 3-hole puncher makes a single round trip in escape direction.
(punch shaft CW rotation by 90/ (punch shaft CW rotation by 180/ punch at upper limit) punch back to initial position)
F02-602-05 2) Holes are made along the trailing edge of the 2nd sheet.
(punch shaft CCW rotation by 90/hole made)
(punch shaft CCW rotation by 180/ end of punching operation)
F02-602-06
2-55
While two hole are being made, the 3-hole puncher makes a single round trip in escape direction (moving up the hole puncher).
(punch shaft CCW rotation by 90/punch at upper limit)
(punch CCW rotation by 180/ punch back at initial position)
F02-602-07
2-56
6.2.3 Horizontal Registration Operation

The horizontal registration drive for the punch slide unit is provided by the horizontal registration motor (M2P). The home position of the punch slide unit is detected by the horizontal registration home position sensor (PI2P). The punch slide unit detects the trailing edge of sheets using the trailing edge sensor (LED5, PT5) and the horizontal registration sensors (LED1 through 4, SREG1 through 4), and causes a move to a specific position matching the trailing edge of each sheet (in relation to the size of the sheet). The horizontal registration operation takes place as follows: 1) When the leading edge of a sheet from the host machine is detected by the trailing edge sensor (LED5, PT5), the horizontal registration motor (M2P) starts to move the punch slide unit toward the front.
Punch slide unit Horizontal registration motor (M2P) Trailing edge sensor (LED5, PT5)
(direction of paper delivery)
Paper
F02-602-08
2-57
2) When the horizontal registration sensor (LED1 through 4, PT1 through) suited to the paper size signal from the host machine detects the rear edge of the sheet, the horizontal registration motor (M2P) causes a farther move to a specific position, and stops the punch slide unit.
Horizontal registration sensor (LED1, PT1); used to detect the edge of sheets of A3, A4, LTR, 279432 (11"17"). Horizontal registration sensor 2 (LED2, PT2); used to detect the edge of sheets of B4, B5, LTRR, LGL. Horizontal registration sensor 3 (LED3, PT3); used to detect the edge of sheets of A4R. Horizontal registration sensor 4 (LED4, PT4); used to detect the edge of sheets of B5R.
F02-602-09 3) When the trailing edge sensor (LED5, PT5) detects the trailing edge of the sheet, the drive of the feed motor (M1) is stopped, thereby stopping the sheet. Then, the punch motor (M1P) is driven to punch holes in the sheet.
Punch
F02-602-10 2-58
4) When the punching operation ends, the feed motor (M1) of the fisher unit is driven and, at the same time, the horizontal registration motor (M2P) is rotated in reverse to return the punch slide unit to its home position. 5) For each sheet that arrives in succession, the punch slide unit is returned to its home position, and is caused to repeat steps 1 through 4 .
Trailing edge sensor (LED5, PT5)
Horizontal registration sensor (LED1~4, PT1~4) Punch home position sensor (PI1P)
Horizontal registration home position sensor (PI2P) Horizontal registration motor (M2P) Punch motor (M1P) Feed motor (M1)
; ;
: CW rotation : CCW rotation
F02-602-11
2-59
7 Detecting Jams
7.1 Outline
The microprocessor (CPU) on the finisher controller PCB is programmed to check for jams in the finisher/saddle/puncher (option) at such times as set in advance. It identifies a jam in reference to the presence/absence of paper at a specific sensor. If a jam is found, the finisher controller PCB communicates the nature of the jam to the host machine in the form of a code (which may be checked in service mode of the host machine).
PI1
PI10
PI1: inlet sensor. PI10 Folding position sensor
F02-701-01
2-60
7.1.1 Inlet Sensor Delay Jam (J80)

The inlet sensor does not detect paper approximately 1.5 sec after the host machine generates the delivery signal.
Host machine delivery signal Host machine delivery signal
approx. 1.5sec. Jam check Inlet sensor (PI1) Feed motor (M1) Normal Jam check Inlet sensor (PI1) Feed motor (M1)
approx. 1.5sec. Jam
F02-701-02
7.1.2 Inlet Sensor Stationary Jam (J81)

The paper does not leave the inlet sensor approximately 2 sec after the inlet sensor has detected its leading edge.
Jam check Inlet sensor (PI1) Feed motor (M1)
approx. 2sec. Normal
Jam check Inlet sensor (PI1) Feed motor (M1)
approx. 2sec. Jam
F02-701-03
7.1.3 Folding Position Sensor Delay Jam (J83)

In bind mode, the folding position sensor does not detect paper 1200 msec after the intermediate processing tray starts to send paper to the stapling position.
1200 ms Jam check Folding position sensor (PI10) Delivery motor (M3) Normal Jam check Folding position sensor (PI10) Delivery motor (M3)
1200 ms Jam
F02-701-04
2-61
7.1.4 Folding Position Sensor Stationary Jam (J84)

In bind mode, paper does not leave the holding position sensor approximately 10.5 sec after the staple/fold motor is driven.
approx. 10.5sec. Jam check Folding position sensor (PI10) Staple/fold motor (M7) Normal Jam check Folding position sensor (PI10) Staple/fold motor (M7)
approx. 10.5sec.
Jam
F02-701-05
7.1.5 Power-On Jam (J87)

Paper is detected inside the finisher at power-on.
7.1.6 Door Open Jam (paper present) (J88)

The finisher is disconnected from its host machine or the front door, or the upper cover is opened while the system is in operation (paper on the move).
7.1.7 Staple Jam (J86)

The staple home position sensor (PI19) does not go OFF 600 msec after the stapler is driven. Or, it does not return to its home position (where the sensor goes ON).
2-62
8 Power Supply System

8.1 Finisher/Saddle Assembly
8.1.1 Outline
When the host machine is turned on, it supplies the finisher controller PCB with two channels of 24 VDC; one is for the motors and clutches, and the other is turned into 5 VDC by the regulator IC (IC1) of the finisher controller PCB for use by the sensors and ICs on PCBs. If a punch unit (option) is installed, power is also supplied to the punch controller PCB. Some of 24 VDC used to drive motors is cut off when the joint switch (MS2), front door switch (MS1), or stapler safety switch (MS3) is open. F02-801-01 is a block diagram of the power supply system: F02-801-01
Front door switch Stapler safety switch (MS3,4) (MS1) Joint switch (MS2) 24 V Motor
24 V 24VP Circuit Breaker (CB1) Finisher controler PCB 5V 24 V
Motor
Clutch
Host machine
Sensor
(IC1) 24VL Regurator IC 5V Logic system
Punch controller PCB (puncher unit; option)
8.1.2 Protective Mechanisms

A circuit breaker (CB1) is monitored to protect the 24 VDC system sued to drive the motors against overcurrent. The 24-V system used to drive the feed motor (M1), paddle motor (M2), and delivery motor (M3) is equipped with a fuse which melts in the presence of overcurrent.
2-63
8.2 Puncher Unit (option)

8.2.1 Outline
When the host machine is turned on, the puncher unit is supplied by the finisher controller PCB with 24-V and 5-V power. The 24-V power is used to drive the motors, while the 5-V power is used by sensors and the ICs on the punch controller PCB. The 24-V power to the motors will be cut off when the joint switch (MS2) or the front door switch (MS1) of the finisher unit is open. F02-802-01 is a block diagram for the power supply system:
24 V 24 V
Motors
Punch controller PCB 5V Sensors
5V
5V
Logic system
F02-802-01
8.2.2 Protective Mechanisms

The 24-V system used to drive the punch motor (M1P) and the horizontal registration motor (M2P) is equipped with a built-in fuse which melts in the presence of overcurrent.
2-64
1 Finisher Saddle Unit

1.1 Externals and Controls
[1] Tray (2) [2] Rear cover (3) [3] Front cover (5) [4] Front door [5] Upper door [6] Upper right cover assembly (4) [7] Jam removal cover The number in parentheses indicates the number of mounting screws used.
[1] [5] [6] [2]
[7] [4]
[3]
F03-101-01
1.1.1 Removing the Delivery Tray

1) Remove the four screw [1], and detach the delivery tray [2].
[2]
[1]
F03-101-02
3-1
1.1.2 Removing the Front Cover

1) Open the front door [1]. 2) While picking the claw [2], detach the fold jam releasing dial [3]. 3) Remove the two screws [4].
[1] [4]
[3]
[2]
[4]
F03-101-03 4) Remove the three screws [5], and detach the front cover [6].
[6]
[5]
[5]
F03-101-04
3-2
1.1.3 Removing the Rear Cover

1) Remove the two screws [1] on the pickup side, and remove the screw [2] on the delivery side; then, detach the rear cover [3].
[3]
[1]
F03-101-05
[3]
[2]
F03-101-06
1.1.4 Removing the Upper Cover

1) Open the upper cover [1], and turn the cover band retainer [2] to the left to remove it. 2) Remove the cover band [3].
[1]
[3]
[2]
F03-101-07 3-3
3) Remove the screw [4], and detach the processing tray rear cover [5]; then, detach the upper cover [6].
[6]
[5] [4]
F03-101-08
1.1.5 Removing the Processing Tray Upper Cover

1) 2) 3) 4) Remove the front cover. (See 1.1.2.) Remove the rear cover. (See 1.1.3.) Remove the upper cover. (See 1.1.4.) Disconnect the connector [1], and remove the screw [2].
[2]
[1]
F03-101-09
3-4
5) While lifting the processing tray upper cover [3], disconnect the connector [4]; then, detach the processing tray upper cover [3].
[3]
[4]
F03-101-10
1.1.6 Removing the Upper Right Cover Assembly

1) Remove the front cover. (See 1.1.2.) 2) Remove the rear cover. (See 1.1.3.) 3) Remove the two screws [1] at the front and the two screws [2] at the rear; then, detach the upper right cover assembly [3].
[3]
[1]
F03-101-11
[3]
[2]
F03-101-12
3-5
1.1.7 Removing the Saddle Guide

1) 2) 3) 4) Remove the delivery tray. (See 1.1.1.) Remove the front cover. (See 1.1.2.) Remove the rear cover. (See 1.1.3.) Free the delivery tray support plate (front) [1] and the delivery tray support plate (rear) [2] to the outside from the rail grooves. 5) Remove the four screws [3].
[3] [2] [1] [3]
[3]
[3]
F03-101-13 6) Shift the side guide [4] lightly to the front, and free the engagement of the paper surface detecting lever (rear) [5]; then, detach the side guide [4].
[5]
[4]
F03-101-14 Be sure to mount the side guide after securely fitting the paper surface detecting lever (rear) [5] in the groove of the paper surface detecting lever (middle) [6]. After completion of mounting, push the paper surface detecting lever several times to make sure that side guide is mounted securely.
[5]
[6]
[5]
F03-101-15
[6]
3-6
1.2 Feeding System

1.2.1 Removing the Stapler Unit
1) Open the front door [1]. 2) Slide out the stapler unit [3] while pressing the stopper lever [2].
[1]
[3]
[2]
When removing the stapler unit from the finisher, be sure to grasp the upper portion(shaft) , If the stay in the middle portion is grasped, the unit may be deformed , resulting in paper jam.
Do not remove the stapler from the stapler frame shaft. If removed, the position where the staple driver (lower unit of the stapler) [4] shoots stables will shift from the position where the staple clincher (upper unit of the stapler) [5] receives staples.
[5]
[4]
3-7
1.2.2 Adjusting the Stapler Phase

When the gears or timing belt at the front of the stapler is replaced or removed for some reason, the staple shooting timing of the staple driver (lower unit of the stapler) does not match the staple bending timing of the staple clincher (upper unit of the stapler). Adjust the stapler phase following the procedure described below.
Gear
Timing belt
Gear
F03-102-03 1) Detach the gear cover [2] from the staple driver [1]. 2) Remove the E-ring [3] to detach the side cover [5] of the staple clincher [4].
[4]
[3]
[5]
[2] [1]
F03-102-04
3-8
3) Remove the two E-rings [6] to remove the staple jam releasing gear [7], timing belt [8], and relay gear 1 [9]. Remove the spacer and spring at the back of the staple jam relasing gear. 4) Remove the screw [10] and spring [11] to remove the belt tentioner [12].
[11]
[7] [8]
[6]
[9] [10]
[12]
F03-102-05 5) Remove the timing belt [13]. 6) Remove the E-ring [14] to remove the staple position check gear [15].
[15]
[14]
[13]
F03-102-06
3-9
7) Turn the gear [16] to align the round hole in the staple driver gear with the round hole [17] at the back.
[16]
[17]
F03-102-07 8) Insert a pin [18] with a diameter of approximately 2 mm (use of a 2 mm Allen wrench is recommended) in the round hole to secure the gear.
[18]
F03-102-08
3-10
9) Turn the gear [19] to align the round hole in the staple clincher cam with the round hole [20] at the back.
[19]
[20]
F03-102-09 10) Insert a pin [21] with a diameter of approximately 2 mm (use of a 2 mm Allen wrench is recommended) in the round hole to secure the gear.
[21]
F03-102-10
3-11
11) With the gears and cam fixed, install the timing belt [22] on gears [23] and [24].
[23]
[22]
[24]
F03-102-11 12) Mount the staple position check gear [27] so that the blue mark [25] on the staple position check gear is aligned with the round hole [26] in the frame.
[26]
[25]
[27]
F03-102-12 The position where the blue mark is aligned with the round hole is the home position for stapling. If the staple jam cancel dial is turned for some reason, the home position deviates, making it impossible to remove the stapler cartridge. If such a case, the gear can be returned to the home position by checking blue mark position. Therefore, it is necessary to mount the gear at the correct position. 3-12
13) Remove the pin securing the gear to the cam. 14) Assemble the spring [28], spacer [29], staple jam releasing gear [30], timing belt [31], and relay gear [32] and secure them with the E-ring [33].
[29]
[28]
[31]
[32]
[30]
[33]
F03-102-13
1.2.3 Adjusting the Phase of the Gear in the Saddle Unit

If the gears at the front of the saddle unit or the paper fold rollers in the sale unit are replaced or removed for some reason, adjust the gear phase following the procedure described below.
[2]
1) The paper fold rollers [1] and saddle cam [2] must be positioned as shown below.
[1]
F03-102-14
3-13
2) With the paper fold rollers and saddle cam positioned as shown in Figure F03102-14, mount gears as shown in figure F03-102-15. Align the mark (either of two marks) on the saddle cam drive gear [3] with the mark on the relay gear [4] (on the half of the periphery where gears with a smaller face width are arranged). With the mark on the saddle cam drive gear [3] aligned with the mark on the relay gear [4], align the other mark on the relay gear withy the rib of the paper folding roller drive gear [5]. F03-102-15
[3]
[4]
[5]
1.2.4 Removing the Saddle Unit

1) Remove the front cover. (See 1.1.2.) 2) Remove the rear cover. (See 1.1.3.) 3) Open the jam removal cover [1]; then, remove the two screws [2] and the right stay [3].
[2]
[3] [2]
[1]
F03-102-16
3-14
4) Turn the fold jam releasing dial assembly [4] to move the paper retaining plate assembly [5] to the inside.
[5]
[4]
F03-102-17 5) Remove the stop ring [6], and detach the timing belt [7]. 6) Disconnect the two connectors [8].
[6]
[7]
[8]
F03-102-18 7) Remove the three screws [9], and slide out the stapler unit [10] slightly to the front. 8) Slide out the saddle unit [11] to the front.
[10] [9]
[9]
[11]
F03-102-19
3-15
1.2.5 Removing the Processing Tray Assembly

1) Remove the processing tray upper cover. (See 1.1.5.) 2) Remove the side guide. (See 1.1.7.) 3) Remove the two screws [1], and disconnect the six connectors [2].
[2] [1]
[2]
[1]
[2]
F03-102-20 4) Pull the processing stopper base [3] to the front, and free the claw [5] at the front and the claw [6] at the rear of the processing stopper [4].
[6] [4] [4]
[5]
[3]
F03-102-21
3-16
5) Disconnect the three connectors [7]. 6) Release the two claws [8] of the harness retainer, and detach the motor harness [9].
[9]
[8]
[7]
F03-102-22 7) Remove the stop ring [10], and detach the timing belt [11]. 8) Disconnect the connector [12], and free the harness [14] from the edge saddle [13].
[12] [11] [14]
[10] [13]
F03-102-23
3-17
9) Remove the two screws [15], and slide the processing tray assembly [16] to the rear; then, lift it to detach.
[16]
[15]
F03-102-24
1.2.6 Removing the Paddle Assembly

1) Remove the processing tray assembly. (See 1.2.3.) 2) Place the processing tray assembly [1] as shown. Be sure to take care not to damage the aligning plate [2].
[1]
[2]
F03-102-25
3-18
3) Detach the timing belt [3], and remove the two screws [4].
[4]
[3]
[4]
F03-102-26
3-19
4) Separate the processing tray assembly [5] and the paddle assembly [6] as shown.
[6]
[5]
F03-102-27
1.2.7 Removing the Staple/Fold Drive Unit

1) Open the front door [1], and slide out the stapler unit [2] slightly to the front.
[1]
[2]
F03-102-28
3-20
2) Remove the screw [3], and detach the interface retainer [4]. 3) Free the six harness retainers [5], and disconnect the connector [6]. 4) Free the harness [7] from the harness retainer [5]. 5) Free the harness [7] from the edge saddle [8]; then, disconnect the two connectors [9].
[9]
[7]
[8]
[5] [6] [7] [3] [7] [5]
[4] [5] [7] [5]
F03-102-29 6) Release the harness retainer [10], and disconnect the connector [11]. 7) Free the harness [12] from the harness retainer [10]. 8) Free the harness [12] for the edge saddle [13]; and disconnect the two connectors [14].
[14]
[11]
[12] [10]
[13]
F03-102-30
3-21
9) Remove the screw [15], and free the claw [17] of the harness guide from the long angle [16] of the base plate.
[15]
[16]
[17]
F03-102-31 10) Disconnect the two connectors [18], and free the harness [20] from the edge saddle [19].
[18]
[20] [19]
[18]
F03-102-32
3-22
11) Remove the three screws [21].
[21]
[21]
[21]
F03-102-33 12) Remove the screw [22], and detach the staple/fold drive unit [23].
[22] [23]
F03-102-34
3-23
1.2.8 Removing the Feed Motor Unit

1) Remove the rear cover. (See 1.1.3.) 2) Open the harness retainer [1], and disconnect the two connectors [2]. 3) Remove the screw [3], and detach the harness guide [4]. 4) Remove the three screws [5], and detach the feed motor unit [6].
[5] [3]
[5]
[4] [6]
[2] [1]
F03-102-35
1.2.9 Removing the Feed Roller

1) Remove the upper cover. (See 1.1.4.) 2) Remove the upper right cover assembly. (See 1.1.6.) 3) Remove the feed motor unit. (See 1.2.6.) 4) Remove the screw [1]. 5) Remove the stop ring [2], and detach the bushing [3].
[1] [3] [2]
F03-102-36
3-24
6) Remove the two screws [4].

[4]
F03-102-37 7) Remove the gear [5], and detach the gear [6] while spreading the claw. 8) Remove the stop ring [7], and detach the bushing [8]. 9) Remove the screw [9], and detach the inlet sensor [10]. 10) Remove the lower paper guide [11].
[11]
[8] [9]
[5]
[10] [7]
[6]
F03-102-38
3-25
11) Remove the feed roller [12].
[12]
F03-102-39
1.2.10 Removing the Stack delivery roller (upper)

1) Remove the paddle assembly. (See 1.2.4.) 2) Place the paddle assembly [1] as shown.
[1]
F03-102-40 3) Turn the gear [2] in the direction of the arrow to move up the stack delivery roller assembly (upper) [3].
[3]
[2]
F03-102-41
3-26
4) Push up the stack delivery roller (upper) [4] from below to free the stack deliver roller (upper) [4] from the shaft [5].
[4]
[5]
F03-102-42 5) Shift up the stack delivery roller (upper) [4], and then push it down to detach the stack deliver roller (upper) [4].
[6] [4]
F03-102-43 6) Likewise, remove the stack delivery roller (upper) [6] at the front.
3-27
1.2.11 Removing the Paddle

1) Remove the paddle assembly. (See 1.2.4.) 2) Place the paddle assembly [1] as shown.
[1]
F03-102-44 3) Turn the gear [2] in the direction of the arrow to move up the stack delivery roller assembly (upper) [3].
[3]
[2]
F03-102-45
3-28
4) Push up the safety guide [4] from below to free one side of the safety guide [4] from the shaft [5].
[5] [4]
F03-102-46 5) Push up the safety guide [4] from below to free the safety guide [4] from the shaft [5].
[4]
[5]
F03-102-47 6) Remove the paddle [6] in the direction of the arrow. 7) Likewise, remove the other paddle.
[1]
F03-102-48
3-29
1.2.12 Removing the Stack delivery roller (lower)/Delivery Belt

1) Remove paddle assembly, and separate it from the processing tray assembly. (See 1.2.4.) 2) Slide the aligning plate (front) [2] and the aligning plate (rear) [3] of the processing tray assembly [1] by sliding them to the outside.
[1]
[3]
[2]
F03-102-49 3) Remove the processing tray stopper [4].

[4]
F03-102-50 4) Remove the screw [5], and detach the paper guide (front) [7] while freeing the two claws [6].
[5] [7]
[6]
F03-102-51
3-30
5) Remove the screw [8]; then, while freeing the claw [9], detach the paper guide (rear) [10].
[8]
[10] [9]
F03-102-52 6) Remove the two stop rings [11]; then, move the two bushings [12] to the inside.
[12]
[11]
[11]
[12]
F03-102-53 7) Remove the four screws [13]; then, lift the stack delivery roller assembly (lower) [14] to detach.
[13]
[14]
[13]
F03-102-54
3-31
8) Remove the stack delivery roller (lower) [15] and the two delivery belts [16].
[16]
[15]
F03-102-55 Be sure to mount them so that the edges [17] of the claws of the delivery belts are flush.
[17]
F03-102-56
1.3 PCBs
1.3.1 Removing the Finisher Controller PCB
1) Remove the rear cover. (See 1.1.3.) 2) Disconnect the 17 connectors [1], and remove the screw [2]. 3) Free the PCB retainer [3], and detach the finisher controller PCB [4].
[2]
[3] [1]
[1] [1]
[4]
F03-103-01
3-32
1.3.2 Removing the Slide Home Position PCB

1) Open the front door [1], and turn the tab [2] on the stapler slide in the direction of the arrow to slide the stapler to the frontmost point. 2) Remove the stapler unit. (See 1.2.1.)
[1]
[2]
F03-103-02 3) Place the stapler unit [3] as shown. 4) Remove the two screws [4], and detach the guide [5].
[3]
[4] [5] [4]
F03-103-03 5) Turn the tab [2] on the stapler side in the direction of the arrow so that that the fixing screw [7] of the slide home position PCB [6] is in view through the round hole. 6) Remove the fixing screw [7].
[2]
[6]
[7]
F03-103-04
3-33
7) Disconnect the connector [8]. 8) Remove the flexible cable retainer [9]. 9) Free the lock [10] of the connector in the direction of the arrow; then, detach the flexible cable [11], and then detach the side home position PCB [12].
[12]
[8]
[10] [11]
[9]
F03-103-05
3-34
2. Puncher Unit (option)

2.1 Puncher Driving System
2.1.1 Removing the Punch Motor
1) Remove the two screws [1]. 2) Disconnect the connector [2] to remove the punch motor [3].
[2]
[1]
[3]
F03-201-01
2.1.2 Removing the Horizontal Registration Motor

1) Disconnect connector J1001 [1]. 2) Remove the harness [3] from the harness guide [2]. 3) Remove the two screws [4] to remove the horizontal registration motor [5].
[4]
[3]
[1] [5] [2]
F03-201-02
3-35
2.1.3 Removing the Punch Unit

1) Remove the waste case. 2) Remove the screw [1] to detach the jam processing cover [2].
[1]
[2]
F03-201-03 3) Disconnect the connector J1005 [3] 4) Remove the harness [5] from the harness guide [4].
[3]
[5] [4]
F03-201-04 5) Disconnect the connector [6]. 6) Remove the screw [7] and sensor support plate [8].
[6]
[8]
[7]
F03-201-05
3-36
7) Remove the screw [9] and washer [10]. 8) Disconnect the connector [11]. 9) Remove the two screws [12] to detach the base cover [13].
[9]
[10]
[13]
[11]
[12]
F03-201-06 10) Remove the four screws [14] to remove the upper transmission sensor unit [15] and lower transmission sensor [16].
[15]
[14]
[14]
[16]
[14]
F03-201-07 3-37
11) Remove the punch unit [18] from the horizontal registration motor assembly [17].
[17] [18]
Ff03-201-08
2.2 PCBs
2.2.1 Removing the Punch Controller PCB
1) Remove the two screws [1]. 2) Disconnect the five connectors [2] to remove the punch controller PCB [3].
[2] [3]
[2]
[2]
[1]
F03-202-01
3-38
2.2.2 Removing the Photosensor PCB

1) Remove the punch motor. (See 2.1.1.) 2) Remove the screw [1]. 3) Remove the harness [3] from the harness guide [2] on the PCB, then detach the PCB cover [4].
[4] [1]
[3] [2]
F03-202-02 4) Disconnect the connector [5] to remove the photosensor PCB [6].
[6]
[5]
F03-202-03 3-39
2.2.3 Removing the LED PCB

1) Remove the waste case. 2) Disconnect connector J1005 [1]. 3) Remove the harness [3] from the harness guide [2].
[1]
[3] [2]
F03-202-04 4) Remove the screw [4] and washer [5]. 5) Disconnect the connector [6]. 6) Remove the screw [7] to detach the base cover [8].
[4]
[5]
[8]
[6]
[7]
F03-202-05
3-40
7) Remove the screw [9]. 8) Disconnect the connector [10] to remove the LED PCB [11].
[9]
[10]
[11]
F03-202-06
2.2.4 Removing the Waste-Full Photosensor PCB

1) Remove the punch controller PCB. (See 2.2.1.) 2) Remove the two screws [1] to remove the PCB film [2].
[2]
[1]
F03-202-07
3-41
3) Disconnect the connector [3] to remove the waste-full photosensor PCB [4].
[3]
[4]
F03-202-08
2.2.5 Removing the Waste Full LED PCB

1) Remove the screw [1]. 2) Disconnect the connector [2] to remove the waste-full LED PCB [3].
[2]
[1]
[3]
F03-202-09
3-42
1 Periodically Replaced Parts

1.1 Finisher/Saddle Unit
The unit does not have components that require periodical replacement.

The unit does not have components that require periodical replacement.
4-1
2 Consumables and Durables

Some components of the machine may require replacement once or more over the period of machine warranty because of deterioration or damage. Replace them as needed.
2.1 Saddle/Finisher Unit

As of February, 2001
No. Part name

1 Stapler
Part No.
4G1-4268-000
Qty Expected life

1
Remarks
300,000 operations A single cartridge is good for about 5000 operations.
T04-201-01
3 Scheduled Maintenance
As of February, 2001
Item
(optional puncher unit)
Feeding assembly roller Interval Feeding assembly mem- Minimum maintenance interber vals of host machine Paper path guide Transmission type sensor Dry wiping.
Description
Cleaning
Remarks
Wiping with water.
T04-300-01
4-2
1 Standards and Adjustments

1.1 Electrical System (finisher/saddle unit)
1.1.1 Adjusting the Folding Position
The folding position is adjusted by matching it with the stapling position. If you have replaced the finisher controller PCB, you must transfer the existing settings to the new PCB. Perform the following if the folding position must be adjusted for some reason. Both the folding and stapling positions may deviate for some type of paper. In such a case, change the middle stapling position in the user mode of the host machine. 1) Set SW1 on the finisher controller PCB as follows: F05-101-02
ON
5-1
2) Adjust the folding position by pressing the PSW1 or PSW2 on the finisher controller PCB a required number of times. Pressing the switch once moves the folding position about 0.16 mm. To move the folding position in the - direction, press the PSW1. To move the folding position in the + direction, press the PSW2. Pressing the PSW1 and PSW2 at the same time clears the adjustment value.
- direction
+ direction
F05-101-03 3) When adjustment of the folding position is complete, set all bits of the SW1 on the finisher controller PCB to OFF. 4) Enter the bind mode of the host machine and check whether the folding position is adjusted properly. If adjusted improperly, adjust the folding position again.
5-2
1.1.2 Adjusting the Middle 2-Point Stapling Position

The stapling position is adjusted by matching it with the folding position. If you have replaced the finisher controller PCB, you must transfer the existing settings to the new PCB. Perform the following if the stapling position must be adjusted for some reason. Both the folding and stapling positions may deviate for some type of paper. In such a case, change the middle stapling position in the user mode of the host machine. 1) Set SW1 on the finisher controller PCB as follows:
ON
F05-101-04 2) Adjust the stapling position by pressing the PSW1 or PSW2 on the finisher controller PCB a required number of times. Pressing the switch once moves the stapling position about 0.14 mm. To move the stapling position in the - direction, press the PSW1. To move the stapling position in the + direction, press the PSW2. Pressing the PSW1 and PSW2 at the same time clears the adjustment value.
- direction
+ direction
F05-101-05 3) When adjustment of the stapling position is complete, set all bits of the SW1 on the finisher controller PCB to OFF. 4) Enter the bind mode of the host machine and check whether the stapling position is adjusted properly. If adjusted improperly, adjust the stapling position again.
5-3
1.2 Electrical System (puncher unit; option)

1.2.1 Adjusting the Punch Hole Position
This mode requires operation in service mode. The range of hole displacement is between 3 and -3 in 1-mm increments. A higher setting will move the hole toward the leading edge of sheet. (See the Service Manual of the host machine.)
1.2.2 Adjusting the Sensor Output

Perform the following when the punch controller PCB, horizontal registration sensor (photosensor PCB/LED PCB), or waste full sensor (waste full photosensor PCB/waste full LED PCB) has been replaced. 1) Shift bits 1 through 4 on the punch controller PCB as follows:
ON
F05-102-01 2) Press SW1002 or SW1003 on the punch controller PCB. A press will automatically adjust the sensor output. The adjustment is over when all LEDs on the punch controller PCB are ON: LED1001, LED1002, LED1003. 3) Shift all bits of DIPSW1001 to OFF.
5-4
1.2.3 Registering the Number of Punch Hole

Perform the following to register the type of puncher unit (number of holes) used to the IC on the punch controller PCB for identification by the finisher. Be sure to register the type whenever you have replaced the punch controller PCB. 1) Set bits 1 through 4 on the DIPSW1001 on the punch controller PCB as follows:
ON
F05-102-02 2) Press SW1002 on the punch controller PCB to select the appropriate number of punch holes. Each press on SW1002 moves the selection through the following (repeatedly from top to bottom). Number of punch holes
2 holes (Puncher Unit-J1) 2/3 holes (Puncher Unit-K1) 4 holes (Puncher Unit-G1) 4 holes (Puncher Unit-H1)
LED1001
ON ON OFF OFF
LED1002
OFF ON ON OFF
LED1003
OFF OFF OFF ON
T05-102-01 3) Press SW1003 on the punch controller PCB twice. The presses will store the selected number of punch holes on the punch controller PCB. A single press on SW1003 will cause the LED indication to flash; another press on SW1003 will cause the indication to remain ON to indicate the end of registration. 4) Shift all bits of DIPSW1001 to OFF.
5-5
1.2.4 After Replacing the EEP-ROM (IC1002)

1) Turn off the host machine. 2) Set bits 1 through 4 on the punch controller PCB as follows:
ON
F05-102-03 3) Press SW1002 and SW1003 on the punch controller PCB at the same time. The presses will initialize the EEP-ROM. At the end, all LEDs (LED1001, LED1002, LED1003) will go ON. 4) Adjust the sensor output, and store the number of punch holes.
5-6
5-7
2 Arrangement of Electric Components

2.1 Finisher/Saddle Unit
2.1.1 Sensors, Microswitches, and Clutch
MS3 PI14 PI16 PI24 PI4 MS4
MS1
PI23 PI22
PI17
PI19 PI20 PI21
PI13
MS2
PI18
PI15 PI5 PI3 PI2 PI1
PI7 PI9 PI6
PI12
CL1
PI8
PI11 PI10
F05-201-01 5-8
Name
Photointerrupters
Notation
PI1 PI2 PI3 PI4 PI5 PI6 PI7 PI8 PI9 PI10 PI11 PI12 PI13 PI14 PI15 PI16 PI17 PI18 PI19 PI20 PI21 PI22 PI23 PI24 MS1 MS2 MS3 CL1
Description
Inlet paper detention Paddle home position detection Stack roller home position detection Aligning plate home position (front) detection Aligning plate home position (rear) detection Processing tray paper detection Delivery belt home position detection Tray paper detection Paper surface detection Folding position detection Folding home position detection Folding roller home position detection Bind tray paper detection Stapler/fold motor clock detection Shift upper limit detention Shift lower limit detection Shift motor clock detection Slide home position detection (inside stapler) Stapler drive home position detection (inside stapler) Staple detection (inside stapler) Staple top position detection (in stapler) Front door open detection Upper cover open detection Paper full detection Front door open detection Joint open detection Staple safety detection Bind clutch
Micro switch
Clutch
T05-201-01
5-9
2.1.2 Motor PCBs
M2 M1
M8
M3
M7
M5 M4
[1]
M6
F05-201-02
5-10
Name
Motor
Notation
M1 M2 M3 M4 M5 M6 M7 M8 [1]
Description
Feed motor Paddle motor Delivery motor Alignment motor (front) Alignment motor (rear) Shift motor Staple/fold motor Slide motor Finisher control
T05-201-02
5-11

2.2.1 Sensors
PI3P PI1P PI2P
F05-202-01 Name
Photointerrupters
Notation
PI1P PI2P PI3P
Description
Puncher home position detection Horizontal registration home position detection Punch motor clock detection
T05-202-01
5-12
2.2.2 Motors
M1
M2
F05-202-02 Name
Motor
Notation
M1P M2P
Description
Punch motor Horizontal registration motor
T05-202-02
5-13
2.2.3 PCBs
[1]
[4] [2]
[3]
[5]
F05-202-03 Ref.
[1] [2] [3] [4] [5]
Name
Punch controller PCB Photosensor PCB LED PCB Waste full photosensor PCB Waste full LED PCB
T05-202-03
5-14
3 LEDs and Check Pins by PCB

Of the LEDs and check pins used in the machine, those needed during servicing in the field are discussed. Do not touch the check pins not found in the list herein. They are exclusively for factory use, and require special tools and a high degree of accuracy.
3.1 Finisher Controller PCB

1 2 1 CN18 1 1 CN10 12 1 CN3 10 CN13
1 CN7 CN19 3 1
6 CN8
1 4 CN6
CN1
CB1
1 1 5 CN2 CN14
CN12
1 5
LED3 LED2 LED1

CN16
PSW3 PSW2 PSW1 CN9 1 SW1 1 9 CN11
12
CN17 6
F05-301-01 Switch
SW1 PSW1 PSW2 PSW3
Description
Folding position adjustment, middle 2-point stapling adjustment etc. folding position adjustment, middle 2-point stapling adjustment etc. folding position adjustment, middle 2-point stapling adjustment etc. factory mode
T05-301-01
CN15
12
CN5
15
CN4
5-15
3.2 Punch Controller PCB

13 J1007 1
J1005 4 91
SW1001
SW1002 SW1003 LED1001 LED1002 LED1003
J1003 1 10 1
J1004 5
F05-302-01 Switch
SW1001 SW1002 SW1003
Description
Punch hole count registration/sensor output adjustment etc. Punch hole count registration/sensor output adjustment etc. Punch hole count registration/sensor output adjustment etc.
T05-302-01
5-16
J1002 J1001 51 1 1 2
J1006
4 Troubleshooting
4.1 Troubleshooting (finisher/saddle unit)
4.1.1 C0440, communication error
Finisher controller PCB, Host machine DC controller PCB 1) Turn off and then on the host machine. Is the problem corrected? YES: End. Wiring 2) Is the wiring between the finisher controller PCB and the DC controller PCB of the host machine normal? NO: Correct the wring. Finisher controller PCB, Host machine DC controller PCB 3) Try replacing the finisher controller PCB and the host machine DC controller PCB. Is the problem corrected? YES: End. T05-401-01
4.1.2 C8390, Finisher Unit Back-Up Memory Fault (detail code: 01)
Finisher controller PCB 1) Turn off and then on the host machine. Is the problem corrected? YES: End. NO: Replace the finisher controller PCB. T05-401-02
5-17
4.1.3 C8010, Feed Motor Fault (detail code: 01/02)

Stack feed roller (upper) home position sensor (PI12) 1) Check the stack feed roller (upper) home position sensor. Is it normal? NO: Replace the sensor. Wiring 2) Is the wiring between the finisher controller PCB and the feed motor normal? NO: Correct the wiring. Feed roller 3) Try turning the stack feed roller (upper) shaft by hand. Does the stack feed roller (upper) move up/down normally? NO: Correct the mechanical system. Feed motor (M1), Finisher controller PCB 4) Try replacing the feed motor. Is the problem corrected? YES: End. NO: Replace the finisher controller PCB. T05-401-03
4.1.4 C8300, Delivery Motor Fault (detail code: 01/02)

Delivery belt home position sensor (PI7) 1) Check the delivery belt home position sensor. Is the sensor normal? NO: Replace the sensor. Wiring 2) Is the wiring between the finisher controller PCB and the delivery motor normal? NO: Correct the wiring. Stack delivery roller 3) Try turning the stack delivery roller by hand. Is the rotation smooth? NO: Correct the mechanical system. Delivery motor (M3), Finisher controller PCB 4) Try replacing the delivery motor. Is the problem corrected? YES: End. NO: Replace the finisher controller PCB. T05-401-04
5-18
4.1.5 C8320, Alignment Motor (Rear) Fault (detail code: 01/02)

Aligning plate home position sensor (rear; PI5) 1) Check the aligning plate home position sensor (rear). Is the sensor normal? NO: Replace the sensor. Wiring 2) Is the wiring between the finisher controller PCB and the rear alignment motor (rear) normal? NO: Correct the wiring. Aligning plate (rear) 3) Is there mechanical trapping in the path of the aligning plate? YES: Correct the mechanical mechanism. Alignment motor (rear; M5), Finisher controller PCB 4) Try replacing the alignment motor (rear). Is the problem corrected? YES: End. NO: Replace the finisher controller PCB. T05-401-05
4.1.6 C8340, Staple/fold Motor Fault (detail code: 01/02)

Wiring 1) Is the wiring between the finisher controller PCB and the staple/fold motor normal? NO: Correct the wiring. Stapler unit 2) Try turning the staple jam releasing dial. Is there mechanical trapping? YES: Correct the mechanical system. Staple/fold motor (M7), Finisher controller PCB 3) Try replacing the staple/fold motor. Is the problem corrected? YES: End. NO: Replace the finisher controller PCB. T05-401-06
5-19
4.1.7 C8340, Staple/Fold Motor Fault (detail code: 03)

Staple/fold clock sensor (PI14) 1) Check the staple/fold clock sensor. Is the sensor normal? NO: Replace the sensor. Finisher controller PCB, Stapler unit 2) Does the staple/fold motor operate at the appropriate timing? YES: Replace the finisher controller PCB. NO: Check the stapler unit drive mechanism: if faulty, correct it; if normal, go to step 3. Staple/fold motor (M7), Finisher controller PCB 3) Try replacing the staple/fold motor. Is the problem corrected? YES: End. NO: Try replacing the finisher controller PCB. T05-401-07
4.1.8 C8340, Staple/Fold Motor Fault (detail code: 01/02)

Folding home position sensor (PI11) 1) Check the folding home position sensor. Is the sensor normal? NO: Replace the sensor. Wiring 2) Is the wiring between the finisher controller PCB and the staple/fold motor normal? NO: Correct the wiring. Saddle unit 3) Try turning the fold jam releasing dial. Is there mechanical trapping? YES: Correct the mechanical mechanism. Staple/fold motor (M7), Finisher controller PCB 4) Try replacing the staple/fold motor. Is the problem corrected? YES: End. NO: Replace the finisher controller PCB. T05-401-08
5-20
4.1.9 C8340, Staple/Fold Motor Fault (detail code: 03)

Staple/fold clock sensor (PI4) 1) Check the staple/fold clock sensor. Is the sensor normal? NO: Replace the sensor. Finisher controller PCB, Saddle unit 2) Does the staple/fold motor operate at the appropriate timing? YES: Replace the finisher controller PCB. NO: Check the saddle unit drive mechanism: if faulty, correct it; otherwise, go to step 3. Staple/fold motor (M7), Finisher controller PCB 3) Try replacing the staple/fold motor. Is the problem corrected? YES: End. NO: Replace the finisher controller PCB. T05-401-09
4.1.10 C0360, Slide Motor Fault (detail code: 01/02)

Slide home position sensor (PI18) 1) Check the slide home position sensor. Is the sensor normal? NO: Replace the sensor PCB. Wiring 2) Is the wiring between the finisher controller PCB and the slide motor normal? NO: Correct the wiring. Stapler unit 3) Is there mechanical trapping in the stapler path? YES: Correct the mechanical system. Slide motor (M8), Finisher controller PCB 4) Try replacing the slide motor. Is the problem corrected? YES: End. NO: Replace the finisher controller PCB. T05-401-10
5-21
4.1.11 C8330, Alignment Motor (front) Fault (detail code: 01/02)

Aligning plate home position sensor (front; PI4) 1) Check the aligning plate home position sensor (front). Is the sensor normal? NO: Replace the sensor. Wiring 2) Is the wiring between the finisher controller PCB and the front alignment plate motor (front) normal? NO: Correct the wiring. Aligning plate (front) 3) Is there mechanical trapping in the aligning plate path? YES: Correct the mechanical system. Alignment motor (front; M4), Finisher controller PCB 4) Try replacing the Alignment motor (front). Is the problem corrected? YES: End. NO: Replace the finisher controller PCB. T05-401-11
4.1.12 C8140, Shift Motor Fault (detail code: 01)

Paper surface sensor (PI9) 1) Check the paper surface sensor. Is the sensor normal? NO: Replace the sensor. Tray up/down mechanism 2) Check the tray up/down mechanism. Is the mechanism normal? NO: Correct the mechanism. Finisher controller PCB 3) Is 24 VDC supplied from the finisher controller PCB to the shift motor as soon as the tray is driven? NO: Replace the finisher controller PCB. Shift motor (M6), Wiring 4) Is the wiring between the finisher controller PCB and the shift motor normal? YES: Replace the shift motor. NO: Correct the wiring. T05-401-12
5-22

Tray position 1) Is the tray as far as the shift upper limit sensor? YES: Lower the position of the tray. Shift upper limit sensor (PI15) 2) Check the shift upper limit sensor. Is the sensor normal? NO: Replace the sensor. Finisher controller PCB, Wiring 3) Check the wiring from the finisher controller PCB to the shift upper limit sensor; is it normal? YES: Replace the finisher controller PCB. NO: Correct the wiring. T05-401-13

1) Is the tray in UP position? YES: Go to step 4. NO: Go to step 2. Finisher controller PCB 2) Is power supplied to the finisher controller PCB as soon as the tray is driven? YES: Go to step 3. NO: Replace the finisher controller PCB. Tray up/down mechanism, Shift motor (M6) 3) Is there a fault in the tray up/down mechanism? YES: Correct the tray up/down mechanism. NO: Replace the shift motor. Shift motor clock (PI17), Finisher controller PCB 4) Check the shift motor clock sensor. YES: Replace the finisher controller PCB. NO: Replace the sensor. T05-401-14
5-23
4.1.15 C8370, Paddle Motor Fault (detail code: 01/02/03/04)

Paddle home position sensor (PI2) 1) Check the paddle home position sensor. Is the sensor normal? NO: Replace the sensor Swing guide home position sensor (PI3) 2) Check the swing guide home position sensor. Is the sensor normal? NO: Replace the sensor. Wiring 3) Is the wiring between the finisher controller PCB and the paddle motor normal? NO: Correct the wiring. Paddle, Swing guide assembly 4) Try turning the paddle motor clockwise and counterclockwise by hands. Is there mechanical tapping in the rotation of the paddle or the up/down movement of the swing guide? YES: Correct the mechanical mechanism. Paddle motor (M2), finisher controller PCB 5) Try replacing the paddle motor. Is the problem corrected? YES: End. NO: Replace the finisher controller PCB. T05-401-16
5-24
4.2 Troubleshooting (puncher unit, option)

4.2.1 C8430, Communication Faulty
Finisher controller PCB, Punch controller PCB 1) Turn off and the on the host machine. Is the problem corrected? YES: End. Wiring 2) Is the wiring between the finisher controller PCB and the punch controller PCB normal? NO: Correct the wiring. Power supply 3) Measure the voltage between CN14-5 (+) and CN14-3 (-) on the finisher controller PCB. Is it 24 VDC? NO: Replace the finisher controller PCB. YES: Replace the punch controller PCB. T05-402-01
4.2.2 C8460, Puncher Back-UP Memory Fault (detail code: 20)

EEP-ROM (IC1002) 1) Is the problem corrected by initializing the EEP-ROM on the punch controller PCB? YES: End. Punch controller PCB 2) Turn off and the on the host machine. Is the problem corrected? YES: End. NO: Replace the punch controller PCB. T05-402-02
4.2.3 C8480, Puncher Unit Power Supply Fault (detail code:20)

Finisher controller PCB, Host machine DC controller PCB 1) Turn off and then off the host machine. Is the problem corrected? YES: End. Wiring 2) Is the wiring between the finisher controller PCB and the punch controller PCB normal? NO: Correct the wiring. Power supply 3) Measure the voltage between CN14-5 (+) and CN4-3 (-) on the finisher controller PCB. Is it 24 VDC? YES: Replace the punch controller PCB. NO: Replace the finisher controller PCB. T05-402-03 5-25
4.2.4 C8410, Punch Motor Fault (detail code: 01/02)

Punch motor home position sensor (PI1P) 1) Check the punch home position sensor. Is the sensor normal? NO: Replace the sensor. Punch motor clock sensor (PI3P) 2) Check the punch motor clock sensor. Is the sensor normal? NO: Replace the sensor. Wiring 3) Is the wiring between the finisher controller PCB and the sensor normal? NO: Correct the wiring. Punch mechanism, Punch motor (M1P) 4) Is there a fault in the punch mechanism? YES: Correct the punch mechanism. NO: Replace the punch motor. Punch controller PCB, Finisher controller PCB 5) Try replacing the punch controller PCB. Is the problem corrected? YES: End. NO: Replace the fisher controller PCB. T05-402-04
4.2.5 C8450, Punch Sensor (horizontal registration) Fault (detail code: 01 through 05)
Horizontal registration sensor (photosensor PCB/LED PCB) 1) Check the horizontal registration sensor. Is the sensor normal? NO: Replace the sensor. Wiring 2) Is the wiring between the punch controller PCB and the horizontal registration sensor normal? NO: Correct the wiring. Punch controller PCB, Finisher controller PCB 3) Try replacing the punch controller PCB. Is the problem correct? YES: End. NO: Replace the finisher controller PCB. T05-402-05
5-26
4.2.6 C8470, Punch sensor (waste full) Fault (detail code: 06)
Waste full Sensor (waste full photosensor PCB/waste full LED PCB) 1) Check the waste full sensor. Is the sensor normal? NO: Replace the sensor. Wiring 2) Is the wiring between the punch controller PCB and the waste full sensor normal? NO: Correct the wiring. Punch controller PCB, Finisher controller PCB 3) Try replacing the punch controller PCB. Is the problem corrected? YES: End. NO: Replace the finisher controller PCB. T05-402-06
4.2.7 C8420, Horizontal Registration Motor Fault (detail code: 01/02)

Horizontal registration home position sensor (PI2P) 1) Check the horizontal registration home position sensor. Is the sensor normal? NO: Replace the sensor. Wiring 2) Is the wiring between the finisher controller PCB and the horizontal registration home position sensor normal? NO: Correct the wiring. Horizontal registration mechanism, horizontal registration motor (M2P) 3) Is there a fault in the horizontal registration mechanism? YES: Correct the horizontal registration mechanism. NO: Replace the horizontal registration motor. Punch controller PCB, Finisher controller PCB 4) Try replacing the punch controller PCB. Is the problem corrected? YES: End. NO: Replace the finisher controller PCB. T05-402-07
5-27
5 Self Diagnosis
5.1 Outline
The CPU on the machines finisher controller PCB is equipped with a mechanism to check the machine condition as needed; when it detects a fault, the machine communicates the fact to the host machine in the form of a code and a detail code. The host machine indicates the code on its control panel. (The detail code may be checked in the host machines service mode.)
5.2 Errors
5.2.1 Finisher/Saddle Unit
Code
C0440
Detail Error
Data communication error Back-up memory Feed motor (M1) Stack feed roller (upper) home position sensor (PI12) Delivery motor (M3) Delivery belt home position sensor (PI7) Alignment motor (rear; M5) Aligning plate home position sensor (rear; PI5)
Timing of detection
The communication between the host machine and the finisher is interrupted. This error is detected by the host machine. The checksum for the finisher controller PCB has an error when the power is turned on. The stack feed roller (upper) does not leave the stack feed roller (upper) home position sensor when the feed motor has been driven for 2 sec. The stack feed roller (upper) does not return to the stack feed roller (upper) home position sensor when the feed motor has been driven for 2 sec. The delivery belt does not leave the delivery belt home position sensor when the stack delivery motor has been driven for 3 sec. The delivery belt does not return to the delivery belt home position sensor when the stack delivery motor has been driven for 3 sec. The aligning plate (rear) does not leave the aligning plate home position sensor (rear) when the alignment motor has been driven for 3 sec. The aligning plate (rear) does not return to the aligning plate home position sensor (rear) when the alignment motor (rear) has been driven for 3 sec.
C8390 C8010
01 01
02
C8300
01
02
C8320
01
02
T05-502-01
5-28
Code
C8340
Detail Error
01 Staple/fold motor (M7) Staple home position sensor (PI19)
Timing of detection
The stapler does not leave the staple home position sensor when the staple/fold motor has been driven for 0.6 sec. The stapler does not return o the staple home position sensor when the staple/fold motor has been driven for 0.6 sec. No clock is detected for 0.1 sec or more while the staple/fold motor is in operation.
02
03
C8340
01
02
Staple/fold motor (M7) Staple/fold clock sensor (PI14) Staple/fold motor (M7) Folding home position sensor (PI11)
03
C8360
01
Staple/fold motor (M7) Staple/fold motor clock sensor (PI14) Slide motor (M8) Slide home position sensor (PI18)
The folding roller does not leave the folding home position sensor when the staple/fold motor has been driven for 0.6 sec. The folding roller does not return to the folding home position sensor when the staple/ fold motor has been driven for 19 sec. No clock is detected for 1 sec or more while the staple/fold motor is in operation.
02
C8330
01
02
C8140
01
The stapler unit does not leave the slide home position sensor when the slide motor has been driven for 1 sec. The stapler unit does not return to the slide home position when the slide motor has been driven for 6 msec. The aligning plate (front) does not leave the Alignment motor aligning plate home position sensor (front) (front; M4) when the alignment motor (front) has been Aligning plate home driven for 3 sec. position sensor The aligning plate (front) does not return to (front; PI4) the aligning plate home position sensor (front) when the alignment motor (front) has been driven for 3 sec. The state of the paper surface sensor does not Shift motor (M6) change when the shift motor has been driven Paper surface sensor for 10 sec or more. (PI9)
T05-502-02
5-29
Code
C8140
Detail Error
02 03 Shift upper sensor (PI15) Shift motor (M6) Shift motor clock sensor (PI17) Paddle motor (M2) Paddle home position sensor (PI2) Swing guide home position sensor (PI3)
Timing of detection
The shift upper sensor has gone ON while the tray is moving up. No clock is detected for 50 msec or more from the shift motor clock sensor when the shift motor has been driven. The paddle does not leave the paddle home position sensor when the paddle motor has been driven for 2 sec. The paddle does not return to the paddle home position sensor when the paddle motor has been driven for 2 sec. The swing guide does not leave the swing guide home position sensor when the paddle motor has been driven for 2 sec. The swing guide does not return to the swing guide home position sensor when the paddle motor has been driven for 2 sec.
8370
01
02
03
04
T05-502-03
5-30

Code
C8430 C8460 C8480 C8410
Detail Error
FF 20 20 01
Timing of detection
Communication error The communication with the puncher unit is disrupted. The checksum for the puncher controller PCB Back-up memory has an error when the power is turned on. A Start signal has been received although 24 Power supply error VDC is not supplied from the finisher. Punch motor (M1P) The puncher does not return to the punch motor home position sensor when the punch Punch motor home motor has been driven for 250 msec. position sensor (PI1P) Punch motor (M1P) Punch motor clock sensor (PI3P) Horizontal registration sensor No clock is detected from the punch motor clock sensor for 60 msec when the punch motor has been driven. The light-receiving voltage is 2.5 V or less when the light-emitting voltage is set to 4.4 V while sensor output auto adjustment is under way. The light-receiving voltage is 2.5 V or more when the light-emitting voltage is set to 0 while sensor output auto adjustment is under way. The light-emitting voltage is set to 4.4 V or more after sensor output auto adjustment. The light-receiving voltage is 2.5 V or less when the light-emitting voltage is set to 4.4 V while sensor output auto adjustment is under way. The light-receiving voltage is 2.5 V or more when the light-emitting voltage is set to 0 V while sensor output auto adjustment is under way. The light-emitting voltage is 4.4 V or more after sensor output auto adjustment. The puncher does not leave the horizontal registration home position sensor when the horizontal registration motor has been driven for 1000msec. The puncher does not return to the horizontal registration home position sensor when the horizontal registration motor has been driven for 1000 msec.
02
C8450
01 02 03 04 05
C8470
01
Waste full sensor
C8420
01
02
Horizontal registration motor (M2P) Horizontal registration home position sensor (PI2P)
T05-502-04
5-31
5.3 Alarm
Error
Staple absent
Condition
The staple cartridge has run out of staples.
Timing of detection Operation

Monitoring at all times Normal operation will continue; however, operation is subject to instructions from the host machine. Normal operation will continue.
Resetting
Replace the staple cartridge; or, set it correctly.
Stack tray overstacking
Saddle overstacking
The number of sheets deposited on the delivery tray has exceeded the limit imposed on the tray (sheets,sets). Remove the stack from the bind tray.More than 10 stacks are deposited on the folded stack tray.
When an extra sheet is placed.
Remove the sheets from the delivery tray.
When an extra sheet is placed.
Normal operation will continue.
Remove the stack from the bind tray.
T05-503-01
5-32

Error
Waste case full
Condition
The amount of waste paper in the waste case has reached the limit. The amount of waste paper in the waste case has exceeded the limit.
Timing of detection Operation

During punching. Normal operation will continue.
Resetting
Remove the waste paper from the waste case. Remove the waste paper from the water case.
Excess water
During punching.
Punching will be disabled.
T05-503-02
5-33
5.4 Host Machine I/O Display

Address
P001 (output)
bit
Indication
Signal
FJOGMTR_A FJOGMTR_B SLIDMTR_A SLIDMTR_B EJCTMTR_A EJCTMTR_*A EJCTMTR_B EJCTMTR_*B PDLMTR_A PDLMTR_*A PDLMTR_B PDLMTR_*B SIFTMTR_UP SIFTMTR_DN BINDMTR_PWM BIND_CLK PNCH_TXD TXD2 PNCH_RXD
Connector Remarks
CN3-2 CN3-4 CN7-3 CN7-5 CN13-3 CN13-4 CN13-5 CN13-6 CN10-9 CN10-10 CN10-11 CN10-12 CN9-5 L: ON L: ON L: ON L: ON L: ON H: ON L: ON H: ON L: ON H: ON L: ON H: ON
P002 (output)
P003
P004 (input)
bit0 Alignment motor (front) phase A output bit1 Alignment motor (front) phase B output bit2 Slide motor phase A output bit3 Slide motor phase B output bit4 Delivery motor phase A output bit5 Delivery motor phase A* output bit6 Delivery motor phase B output bit7 Delivery motor phase B* output bit0 Paddle motor phase A output bit1 Paddle motor phase A* output bit2 Paddle motor phase B output bit3 Paddle motor phase B* output bit4 Shift motor up drive output bit5 Shift motor down drive output bit6 Staple/fold motor PWM bit7 Staple/fold clock sensor (input) bit0 Puncher unit transmission signal (output) bit1 TDX (output) bit2 Puncher unit reception signal (input) bit3 RXD (input) bit4 Full stack intermediate sensor (full detection: input) bit5 Bind clutch (output) bit6 bit7 bit0 bit1 Push switch 1, 2 bit2 DIP switch 7, 8 bit3 DIP switch 5, 6 bit4 DIP switch 3,4 bit5 DIP switch 1, 2 bit6 Folding position sensor (emitted light quantity)(output) bit7 Folding position sensor (analog)
L:ON
RXD2 STACK_FULL_S SDL_CL PSW_1_2 DIPSW7,8 DIPSW5,6 DIPSW3,4 DIPSW1,2 BIND_POS_DA BIND_POS_AD
H:FULL H:ON
T05-504-01
5-34
Address
P005 (output)
bit
Indication
Signal
Connector Remarks
H: select
P006 (input)
bit0 EEPROM chip select bit1 EEPROM/DA clock output (used in common) bit2 EEPROM/DA data output (used in common) bit3 DA load signal output bit4 bit5 bit6 bit7 bit0 Staple top position sensor bit1 Staple empty sensor bit2 Alignment motor (rear) phase A (output) bit3 Alignment motor (rear) phase B (output) bit4 Staple home position sensor bit5 Slide home position sensor bit6 Delivery belt home position sensor bit7 REQ bit0 bit1 bit2 bit3 bit4 bit5 Folding position sensor bit6 Shift motor clock sensor bit7 Punch home position sensor
EEPROM_CS EEPROM_DA_CK EEPROM_DA_DO DA_LD SELF_PRIME HOOK_S RJOGMTR_A RJOGMTR_B STPL_HP SLID_HP EJCT_BLT_HP REQ2 BIND_POS SIFT_CLK PNCH_TIM_S FEEDMTR_A FEEDMTR_*A FEEDMTR_B FEEDMTR_*B TRAY_EMPS STPLMTR_FWD STPLMTR_REV SIFTMTR_EN CN11-6 CN11-5 CN3-7 CN3-9 CN11-4 CN11-3 CN5-6 CN16-2 CN15-6 CN12-5 CN10-3 CN10-4 CN10-5 CN10-6 CN5-9
H: load
H: READY H: staple absent L: ON L: ON L: HP L: HP H: HP
P007 (input)
H: paper present L: paper present L: ON H: ON L: ON H: ON
P008 (output)
bit0 bit1 bit2 bit3 bit4
Feed motor phase A output Feed motor phase A* output Feed motor phase B output Feed motor phase B* output Slide/alignment motor current cutting bit5 bit6 bit7 Tray paper sensor (input) bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 Staple/fold motor (CW) Staple/fold motor (CCW) Shift motor enable signal
H: paper present
P009 (output)
T05-504-02 5-35
Address
P010 (input)
bit
Indication
Signal
LVL_S FJOG_HP EEPROM_DI SIFT_DNLMT SIFT_UPLMT PWR_S ADJ_TRAY_S PUSH_SW3 STPLSAFE_SW FDOOR_SW JOINT_SW TOPCOV_S FDOOR_S RJOG_HP BDL_ROL_HP PDL_HP ENT_S
Connector Remarks
CN5-12 CN9-3 CN15-9 CN15-12 CN5-3 CN8-1 CN8-3 CN8-5 CN4-6 CN4-9 CN5-15 CN9-9 CN9-3 CN16-12 H: paper detected L: HP
bit0 Paper surface sensor (input) bit1 Aligning plate home position sensor (front; input) bit2 EEPROM data input bit3 bit4 bit5 bit6 bit7 bit0 Shift lower limit sensor bit1 Shift upper limit sensor bit2 Power supply monitor bit3 Alignment tray paper sensor Push switch P3 Stapler safety switch Front door switch Joint switch Upper cover sensor Front door sensor Aligning plate home position sensor (rear) bit3 Swing guide home position sensor bit4 Paddle home position sensor bit5 Inlet sensor bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit6 Folding home position sensor bit7 Stapler connection signal bit0 Stack feed roller (upper) home position sensor bit1 Puncher connection signal (input) bit2 Binding tray sensor (input) bit3 Power save switch (input) bit4 bit5 bit6 bit7 LED1 LED2 LED3 ACK
P011 (input)
P012 (input)
H: LMT H: LMT L: ON H: paper present L: ON H: open H: open H: open H: open H: open L: HP L: HP L: HP L: paper present H: HP H: connected L: HP L: connected H: paper present H: power save L: ON L: ON L: ON H: paper present
P013 (output)
BIND_HP CN16-6 STPL_CNCT CN11-1 BIND_ROL_HO CN16-9 PNCH_CNCT BIND_EMPS PWR_DN LED1 LED2 LED3 ACK2 CN15-3
T05-504-03 5-36
Address
P014 (input)
bit
bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7
Indication
DIPSW1 bit1 DIPSW1 bit2 DIPSW1 bit3 DIPSW1 bit4 DIPSW1 bit5 DIPSW1 bit6 DIPSW1 bit7 DIPSW1 bit8 PUSHSW1 PUSHSW2 PUSHSW3 Folding position sensor (analog)
Signal
BIND_POS_AD
Connector

Remarks
L: L: L: L: L: L: L: L: L: L: L: ON ON ON ON ON ON ON ON ON ON ON
P015 (input)
P023 (analog port) P024 (analog port) P025 (analog port) P026 (analog port) P027 (analog port) P028 (analog port) P029 (analog port) P030 (analog port)
Push switch 1, 2 DIP switch 7, 8 DIP switch 5, 6 DIP switch 3, 4 DIP switch 1, 2 Folding position sensor (emitted light quantity)(output)
PSW_1_2 DIPSW7,8 DIPSW5,6 DIPSW3,4 DIPSW1,2 BIND_POS_DA
T05-504-04
5-37

Address
P016 (output)
bit
bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7
Indication
Ladder circuit 1st bit Ladder circuit 2nd bit Ladder circuit 3rd bit Ladder circuit 4th bit Ladder circuit 5th bit Ladder circuit 6th bit Ladder circuit 7th bit Ladder circuit 8th bit Punch home position sensor Horizontal registration home position sensor DIPSW1001 bit1 DIPSW1001 bit2 DIPSW1001 bit3 DIPSW1001 bit4 Push SW1 Push SW2 Power supply detection LED1 (output) LED2 (output) LED3 (output) Horizontal registration sensor light intensity adjustment Registration sensor light intensity adjustment EEPROM D0 (input) EEPROM DI EEPROM CLK EEPROM CS
Signal
PUNCH SLIDE
Connector Remarks
J1006-6 J1006-3
P017 (input)
L: HP H: HP
P018 (input)
L: L: L: L: L: L:
ON ON ON ON ON ON
H: power drop
P019 (output)
level up: intensity up level up: intensity up
T05-504-05
5-38
Address
P020 (input)
bit
Indication
Signal
CLOCK
Connector Remarks
J1001-2 J1001-1 J1006-9 level up: intensity up level up: intensity up H: light blocked
P021 (output)
bit0 bit1 bit2 Registration interrupt (horizontal registration) bit3 REQ bit4 HFS communication RXD bit5 HFS communication TXD (output) bit6 bit7 ACK (output) bit0 Horizontal registration motor current setting bit1 Horizontal registration motor current setting bit2 Horizontal registration motor phase B output bit3 Horizontal registration motor phase A output bit4 Punch motor REV bit5 Punch motor FWD bit6 Punch motor PWM bit7 Punch motor encoder (input) bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 DUST sensor Registering sensor 5 (horizontal registration) Registration sensor 4 (B5R) Registration sensor 3 (A4R) Registration sensor 2 (B4) Registration sensor 1 (A4) DUST sensor
L: light blocked
P022 (input)
H: full
P031 (analog port) P032 (analog port) P033 (analog port) P034 (analog port) P035 (analog port) P036 (analog port) P037 (analog port) P038 (analog port)
H: full
Registration sensor 5 (horizontal registration) Registration sensor 4 (B5R) Registration sensor 3 (A4R) Registration sensor 2 (B4) Registration sensor 1 (A4)
Horizontal registration sensor light intensity adjustment Registration sensor light intensity adjustment
T05-504-06
5-39
5-40
APPENDIX
1 General Timing Chart

1.1 Finisher Unit
Stapling: A4 size paper, 2-sheet document, rear 1-point stapling

Operation 1 2 3 4 5 6 7 8 9 Inlet sensor (PI1) Processing tray sensor (PI6) Feed motor (M1) Delivery motor (M3) Delivery belt home position sensor (PI7) Paddle motor (M2) Paddle home position sensor (PI2) Swing guide home position sensor (PI3) Stapler safety switch (MS3)
10 Alignment motor (front) (M4) 11 Aligning plate home position sensor (front) (PI4)
12 Staple/fold motor (M7) 13 Staple home position sensor (PI19)
14 Shift motor (M6) 15 Paper surface sensor (PI9) 16 Tray paper sensor (PI8)
;; ;; ;
Staple Stack delivery
revoluting the paddle revoluting the paddle down up
CW rotation
CCW rotation
A-1
1.2 Saddle Unit
Binding: LTR-size paper, a copy of 2-sheet document
A-2
;; ;; ;; ;;
Start signal Host machine delivery signal Operation Staple (rear, front) Fold, delivery 1 Inlet sensor (PI1) 2 Processing tray sensor (PI6) Feed motor (M1) 3 4 Delivery motor (M3)
down up
5 6
Paddle motor (M2)
Paddle home position sensor (PI2)
revoluting the paddle
down
up
7 8
Swing guide home position sensor (PI3)
Stapler safety switch (MS3)
Alignment motor (front) (M4) Aligning plate home position sensor (front) (PI4)
10
11 Alignment motor (rear) (M5) 12
Aligning plate home position sensor (rear) (PI5)
13 Slide motor (M8)
14 Staple/fold motor (M7) 15 Staple home position sensor (PI19)
16 Folding position sensor (PI10) 17 Stack feed roller (upper ) home position sensor (PI12)
18 Binding clutch (CL1)
19 Folding home position sensor (PI11)
20 Bind tray sensor (PI13)
CW rotation
CCW rotation
Punching: A4size paper, 2-sheet document, job offset, 2set
Operation 1 2 3 4 5 6 7 8 9 Trailing edge sensor (LED5, PT5) Horizontal registration sensor (LED1~4, PT1~4) Punch home positon sensor (PI1P) Horizontal registration home positon sensor (PI2P) Horizontal registration motor (M2P) Punch motor (M1P) Inlet sensor (PI1) Processing tray sensor (PI6) Feed motor (M1)
10 Delivery motor (M3) 11 Delivery belt home position sensor (PI7)
12 Paddle motor (M2) 13 Paddle home position sensor (PI2)
14 Swing guide home position sensor (PI3) 15 Stapler safety switch (MS3) 16 Alignment motor (front) (M4) 17 Aligning plate home position sensor (front) (PI4)
18 Alignment motor (rear) (M5) 19 Aligning plate home position sensor (rear) (PI5)
20 Shift motor (M6) 21 Paper surface sensor (PI9) 22 Tray paper sensor (PI8)
;;; ;;; ;; ;; ; ;
Start signal Host machine delivery signal Punch Punch Punch Stack delivery Punch
revoluting the paddle revoluting the paddle down up revoluting the paddle revoluting the paddle down up
CW rotation
CCW rotation
A-3
A-4
APPENDIX
2 Signals and Abbreviations

The following presents the abbreviations of signals used in this manual and in drawings, and the meaning of each signal. Reference: Signals enclosed by brackets [ ] are electrical signals, However, the state 1 or 0 of these analog signals cannot be indicated. Otherwise, the state of digital signals 1 or 0 can be indicated.
2.1 Finisher Saddle Unit

ADJ_TRAY_S B_CLU BDL_ROL_HP BIND_CLK BIND_EMPS BIND_HP BIND_L BINDMTR BIND_P BIND_ROL_HP EJCT_BLT_HP EJCTMTR ENT_S FDOOR_S FEEDMTR FJOG_HP FJOGMTR FRONT_SW HOOK_S JOINT_SW LVL_S PAPER_F PDL_HP PDLMTR RJOG_HP RJOGMTR JOG TRAY PAPER DETECT Signal BIND CLUTCH DRIVE Signal SWING GUIDE HP DETECT Signal STAPLE/FOLD MOTOR CLOCK DETECT Signal BIND TRAY PAPER DETECT Signal FOLDING HP DETECT Signal FOLD POSITION LED ON Signal STAPLE/FOLD MOTOR DRIVE Signal FOLD POSITION PAPER DETECT Signal BUNDLE FEED ROLLER HP DETECT Signal EJECT BELT HP DETECT Signal EJECT MOTOR DRIVE Signal INLET PAPER DETECT Signal FRONT DOOR OPEN DETECT Signal FEED MOTOR DRIVE Signal FRONT JOG PLATE HP DETECT Signal FRONT JOG MOTOR DRIVE Signal FRONT DOOR SWITCH Signal HOOK EMPTY DETECT Signal JOINT SWITCH Signal PAPER SURFACE DETECT Signal PAPER FULL DETECT Signal PADDLE HP DETECT Signal PADDLE MOTOR DRIVE Signal REAR JOG PLATE HP DETECT Signal REAR JOG MOTOR DRIVE Signal
A-5
APPENDIX
SELF_P SIFT_CLK SIFT_DNLMT SIFTMTR SIFT_UPLMT SLID_HP SLIDMTR STPL_CNCT STPL_HP STPLSAFE_SW TOPCOV_S TRY_EMPS HOOK TOP POSITION DETECT Signal SIFT MOTOR CLOCK DETECT Signal SIFT DOWN LIMIT DETECT Signal SIFT MOTOR DRIVE Signal SIFT UPPER LIMIT DETECT Signal SLIDE HP DETECT Signal SLIDE MOTOR DRIVE Signal STAPLER CONNECT DETECT Signal STAPLE HP DETECT Signal STAPLE SAFETY SWITCH Signal TOP COVER OPEN DETECT Signal TRAY PAPER DETECT Signal
A-6
APPENDIX

CLOCK DUSTLED DUSTPTR PAEND PUNCH SLIDE SREG1 SREG2 SREG3 REG4 LEDON1 LEDON2 LEDON3 LEDON4 LEDON5 PUNCH MOTOR CLOCK DETECT Signal DUST LED ON Signal DUST FULL DETECT Signal PAPER END DETECT Signal PUNCH HP DETECT Signal SIDE REGISTRATION HP DETECT Signal SIDE REGISTRATION DETECT Signal 1 SIDE REGISTRATION DETECT Signal 2 SIDE REGISTRATION DETECT Signal 3 SIDE REGISTRATION DETECT Signal 4 LED1 ON Signal LED2 ON Signal LED3 ON Signal LED4 ON Signal LED5 ON Signal
A-7
APPENDIX
A-8
3 Finisher/Saddle Unit General Circuit Diagram

12 11 10 9 8 7 6 5 4 3
1 2 3 4 5 6
CN56-1 +24V CN56-2 +24V
2
CN56-6
1
1 2 3 4 5 6
CN20-1 CN20-2 CN20-3 CN20-4
FGND PGND DC+24VP N.C.
CN20-1 CN20-2 CN20-3 CN20-4 CN20A-1 CN20A-2 CN20A-3 CN20A-4 CN20A-5 CN20A-6 CN20A-7
9 2 1 4 3 5 6 8 7
1 2
DC+24VP N.C. PGND
CN1-1 CN1-2 CN1-3
CN10-1 CN10-2 CN10-3 CN10-4 CN10-5
+12V +12V
FEEDMTR_A FEEDMTR_*A FEEDMTR_B FEEDMTR_*B
CN20A-1 SGND CN20A-2 DC+24VL CN20A-3 RXD CN20A-4 TXD CN20A-5 SGND
3 4 5 6 7 8
CN10-6 DC+24VL N.C. SGND SGND TXD SGND RXD CN2-1 CN2-2 CN2-3 CN2-4 CN2-5 CN2-6 CN2-7 CN10-7 CN10-8 CN10-9
+24V +24V
PDLMTR_A
Aligning plate home position sensor (front)
PI4
CN23-3 CN23-2 CN23-1
DC+5V SGND FJOG_HP
1 2 3 4 5 6 7 8 9
To host machine
CN20A-6 N.C. CN20A-7 SGND CN20B-1 N.C. CN20B-2 N.C. CN20B-3 N.C. CN20B-4 N.C. CN20B-5 N.C. CN20B-6 N.C. CN20B-7 N.C. CN20B-8 N.C.
CN10-10 PDLMTR_*A CN10-11 PDLMTR_B CN10-12 PDLMTR_*B
1 2 3 4 5 6 7 8 9 10 11 12
CN56-5 CN56-3 FEEDMTR_A CN56-4 CN56-4 FEEDMTR_*A CN56-3 CN56-5 FEEDMTR_B CN56-2 CN56-6 FEEDMTR_*B CN56-1
MOT
Feed motor
M1
F
7 8 9 10 11 12
CN57-1 +24V CN57-2 +24V CN57-3 PDLMTR_A CN57-4 PDLMTR_*A CN57-5 PDLMTR_B CN57-6 PDLMTR_*B CN57-6 CN57-5 CN57-4 CN57-3 CN57-2 CN57-1
1 2 3 4 5 6
MOT
Paddle motor
M2
Upper cover sensor
PI23
CN24-3 CN24-2 CN24-1
DC+5V SGND TOPCOV_S
PI22
CN25-3 CN25-2 CN25-1
DC+5V SGND FDOOR_S
PI6
CN30-3 CN30-2 CN30-1
DC+5V SGND ADJ_TRAY_S
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9
DC+5V SGND FJOG_HP DC+5V SGND DC+5V SGND FDOOR_S
CN4-1 CN4-2 CN4-3 CN4-4 CN4-5 CN4-7 CN4-8 CN4-9
CN13-1 CN13-2 CN13-3 CN13-4 CN13-5 CN13-6
+24V +24V
EJCTMTR_A EJCTMTR_*A EJCTMTR_B EJCTMTR_*B
TOPCOV_S CN4-6
1 2 3 4 5 6
1 2 3 4 5 6
Front door sensor
CN59-1 +24V CN59-2 +24V
CN59-6
CN59-5 CN59-3 EJCTMTR_A CN59-4 CN59-4 EJCTMTR_*A CN59-3 CN59-5 EJCTMTR_B CN59-2 CN59-6 EJCTMTR_*B CN59-1
1 2 3 4 5 6
MOT
Delivery motor
M3
E
1 2 3 4 5
CN63-1 CN62-5 +24V CN62-4 FJOGMTR_A CN63-2 CN62-3 FJOGMTR_*A CN63-3 CN62-2 FJOGMTR_B CN63-4 CN62-1 FJOGMTR_*B CN63-5
Tray paper Delivery belt sensor home position sensor
PI7
CN31-3 CN31-2 CN31-1
DC+5V SGND
EJCT_BLT_HP
1 2 3 4 5 6 7 8 9
CN29-1 DC+5V CN29-2 SGND
CN28-9
CN28-8 CN29-3 ADJ_TRAY_S CN28-7 CN29-4 DC+5V CN28-6 CN29-5 SGND CN28-5 CN29-6 EJCT_BLT_HP CN28-4 CN29-7 DC+5V CN28-3 CN29-8 SGND CN29-9 TRY_EMPS CN28-2 CN28-1
1 2 3 4 5 6 7 8 9
CN3-1
CN32-3 CN32-2 CN32-1
DC+5V SGND
TRY_EMPS
Aligning plate Paper surface home position sensor sensor (rear)
CN35-3 CN35-2 CN35-1
DC+5V SGND LVL_S
1 2 3
1 2 3
PI9
CN34-1 DC+5V CN34-2 SGND CN34-3 LVL_S
CN33-3 CN33-2 CN33-1
10 11 12
PI5
CN36-3 CN36-2 CN36-1
DC+5V SGND RJOG_HP
13 14 15
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
DC+5V SGND DC+5V SGND DC+5V SGND
CN5-1 CN5-2 CN5-4 CN5-5 CN5-7
CN3-2 CN3-3 CN3-4 CN3-5 CN3-6 CN3-7 CN3-8 CN3-9 CN3-10
ADJ_TRAY_S CN5-3
EJCT_BLT_HP CN5-6
CN5-8 TRY_EMPS CN5-9 DC+5V CN5-10 SGND LVL_S DC+5V SGND RJOG_HP CN5-11 CN5-12 CN5-13 CN5-14 CN5-15
1 2 3 FJOGMTR_*A 4 FJOGMTR_B 5 FJOGMTR_*B 6 +24V 7 RJOGMTR_A 8 RJOGMTR_*A 9 RJOGMTR_B 10 RJOGMTR_*B

+24V
FJOGMTR_A
1 2 3 4 5
MOT
M4
6 7 8 9 10
CN64-5 +24V CN65-1 CN64-4 RJOGMTR_A CN65-2 CN64-3 RJOGMTR_*A CN65-3 CN64-2 RJOGMTR_B CN65-4 CN64-1 RJOGMTR_*B CN65-5
1 2 3 4 5
PI8
MOT
M5
2 7
CN66-2 CN66-1
STPLSAFE_SH NO FDOOR_SH COM
Stapler safety switch
MS3
D
Stapler safety switch(F)
7 1
CN8-1 CN8-2 CN8-3 CN8-4 CN8-5 CN8-6
STPLSAFE_SW
CN66-2 CN66-1
STPLSAFE_SH NO FDOOR_SH COM
MS4
FRONT_SW FRONT_SW JOINT_SW JOINT_SW DC+24VP
PI10
CN39-3 CN39-2 CN39-1
DC+5V BIND_P BIND_L
1 2 3
Stack feed Folding roller (upper) home position home position sensor sensor
PI11
CN40-3 CN40-2 CN40-1
DC+5V SGND BIND_HP
4 5 6
PI12
CN41-3 CN41-2 CN41-1
DC+5V SGND
BIND_ROL_HP
7 8 9 1 2 3
1 2 3 4 5 6 7 8 9
+5V BIND_P BIND_L DC+5V SGND BIND_HP DC+5V SGND

BIND_ROL_HP
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9 10 11 12
+5V BIND_P BIND_L DC+5V SGND BIND_HP DC+5V SGND DC+5V SGND ENT_S
CN16-1 CN16-2 CN16-3 CN16-4 CN16-5 CN16-6 CN16-7 CN16-8 CN16-10 CN16-11 CN16-12
1 2 3 4 5 6
4 3
CN68-2 CN68-1
FDOOR_SH JOINT_SH
NO COM
Front door switch
MS1
6 5
CN69-2 CN69-1
JOINT_SH DC+24VP
NO COM
Joint switch
MS2
BIND_ROL_HP CN16-9
CN6-1 CN6-2 CN6-3 CN6-4
SIFTMTR_1 SIFTMTR_0 BINDMTR_1 BINDMTR_0
1 2 3 4
1 2
CN70-2 CN70-1
SIFTMTR_1 SIFTMTR_0
CN70-2 CN70-1
1 2
1 2
CN70-2 CN70-1
SIFTMTR_1 SIFTMTR_0
CN70-2 CN70-1 MOT
Shift motor
M6
C
3 4
CN71-2 CN71-1
BINDMTR_1 CN71-2 BINDMTR_0 CN71-1
Inlet sensor
PI1
CN44-3 CN44-2 CN44-1
DC+5V SGND ENT_S
1 2 3
CN43-1 CN43-2 CN43-3
DC+5V SGND ENT_S
CN42-3 CN42-2 CN42-1
10 11 12
1 2
MOT
Staple/fold motor
M7
Bind tray sensor
PI13
CN47-3 CN47-2 CN47-1
DC+5V SGND BIND_EMPS
1 2 3
Shift motor clock sensor
PI17
CN48-3 CN48-2 CN48-1
DC+5V SGND SIFT_CLK
4 5 6 7 8 9
1 2 3 4 5 6 7 8 9 10 11 12
DC+5V SGND DC+5V SGND SIFT_CLK DC+5V SGND DC+5V SGND
CN15-1 CN15-2 CN15-4 CN15-5 CN15-6 CN15-7 CN15-8 CN15-10 CN15-11 CN11-1 CN11-2 CN11-3 CN11-4 CN11-5 CN11-6 CN11-7
STPL_CNCT
CN18-1 CN18-2
+24V B_CLU
BIND_EMPS CN15-3
1 2
1 2
CN72-2 CN72-1
+24V B_CLU
CN72-1 CN72-2
1 2
CLU
Slide motor
CL1
SIFT_DNLMT CN15-9
DC+5V SLID_HP STPL_HP HOOK_S SELF_P SGND
SIFT_UPLMT CN15-12
1 2 3 4 5 6 7
Shift lower limit sensor
PI16
CN49-3 CN49-2 CN49-1
DC+5V SGND SIFT_DNLMT
7 6 5 4 3 2 1 8 9 10 11 12 13 14
CN72A-1 SGND CN72A-2 SELF_P CN72A-3 HOOK_S CN72A-4 STPL_HP CN72A-5 SLID_HP CN72A-6 DC+5V CN72A-8 N.C. CN72B-7 +24V CN72B-6 +24V CN72B-5 SLIDMTR_A CN72B-3 SLIDMTR_B CN72B-1 N.C. CN72C-1 FG
CN72-1 CN72-2 CN72-3 CN72-4 CN72-5
Stapler unit
P118
STPL_HP Stapler home position sensor SLIP_HP Stapler slide home position sensor HOOK_S Hook sensor SLIDMTR Slide motor (M8)
P119 P120 P121
CN72-6 CN72A-7 STPL_CNCT CN72-7 N.C. CN72-8 CN72-9
PI15
CN50-3 CN50-2 CN50-1
10 11 SGND 12 SIFT_UPLMT
DC+5V
PI2
CN51-3 CN51-2 CN51-1
DC+5V SGND PDL_HP
1 2 3 4 5 6 1 2 3 1 2 3 1 2 3 7 8 9
1 2 3 4 5 6 7 8 9 1 2 3
Shift upper limit sensor
DC+5V SGND PDL_HP SGND BIND_CLK DC+5V DC+5V SGND
CN9-1 CN9-2 CN9-3 CN9-4 CN9-5 CN9-6 CN9-7 CN9-8
CN7-1 CN7-2 CN7-3 CN7-4 CN7-5 CN7-6 CN7-7
+24V +24V SLIDMTR_A SLIDMTR_*A SLIDMTR_B SLIDMTR_*B N.C.
8 9 10 11 12 13
CN72-10 CN72B-4 SLIDMTR_*A CN72-11 CN72-12 CN72B-2 SLIDMTR_*B CN72-13 CN72-14 CN72-15
M8
BDL_ROL_HP CN9-9
DC+5V SGND PEPER_F
CN19-1 CN19-2 CN19-3
CN12-1 CN12-2 CN12-3 CN12-4 CN12-5
PNCH_TXD SGND
PNCH_RXD PNCH_CNCT PNCH_TIM_S
Staple/fold clock sensor
PI14
CN52-3 CN52-2 CN52-1
DC+5V BIND_CLK DC+5V
1 2 3 4 5
To puncher unit (option)

CN55-3 CN55-2 CN55-1
DC+5V SGND
BDL_ROL_HP
CN54-1 CN54-2 CN54-3
PI3
DC+5V SGND
BDL_ROL_HP
CN53-3 CN53-2 CN53-1
SGND TXD2 RXD2 DSR DTR RESET
CN17-1 CN17-2 CN17-3 CN17-4 CN17-5 CN17-6 CN14-1 CN14-2 CN14-3 CN14-4 CN14-5
9 10 PNCH_SGND 11 PNCH_PGND
PNCH_+5V
Full stack sensor
PI24
CN73-3 CN73-2 CN73-1
DC+5V SGND
N.C.
PNCH_+24V
12
PAPER_F
A-9
3.1 Finisher Controller PCB (1/8)

12 11 10 9 8 7 6
1 2 R130 +5V SGND 1 R201 2 1 2 SGND R266 1 2 2 R272 1 R270 SW1.2 SW1.3 3 4 2 1 2 R271 R202 1 SW1.4 SW1.5 5 6 2 1 2 R203 1 R186 SW1.6 SW1.7 7 8 2 R18 1 +5V 2 R3 1
*HR *RD
E2_01 FJOG_HP LVL_S
PSW_1_2
+5V
FJOGMTR_A FJOGMTR_B SLIDMTR_A SLIDMTR_B EJCTMTR_A EJCTMTR_*A EJCTMTR_B EJCTNTR_*B BIND_POS_AD BIND_POS_DA
+5V
1 R197 2
1 R188 2
2 R187 1
F
C51
SGND
+5V 2 R167 1 IPC CS 2 R166 1 RA25.1 1 RA25.2 3 RA25.3 RA24.1 RA24.2 RA24.4 RA23.2 RA23.4 RA22.2 RA22.4 RA23.3 RA23.1 RA25.4 RA24.3 RA21.2 RA22.1 RA22.3 RA21.4 R33 RA21.1 RA21.3 1 1 2 4 1 2 4 6 7 8 9 11 12 13 14 15 16 17 18 20 21 22 23 24 25 26 27 29 30 31 32 33 34 37 38 PG3/*CS1 PG4/*CS0 NC PC0/A0 PC1/A1 PC2/A2 PC3/A3 PC4/A4 PC5/A5 PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 PA2/A18 PA3/A19 PA4/A20/*IRQ4 PA5/A21/*IRQ5 PA6/A22/*IRQ6 PA7/A23/*IRQ7 P67/*CS7/*IRQ3 P66/*CS6/*IRA2 P65/*IRQ1 P64/*IRQ0
128 127 126 125 124 123 122 121 120 119 118 117 116 115 112 111 110 109 108 107 106 105 104
2 1
PG2/*CS2 PG1/*CS3 PG0/CAS MD2 MD1 MD0 P10/PO8/TIOCA0/*DCK0 P11/PO3/TIOCB0/*DCK1 P12/PO10/TIOCC0/TCKA P13/PO11/TIOCD0/TCKB P14/PO12/TIOCA1 P15/PO13/TIOCB1/TCKC P16/PO14/TIOCA2 P17/PO15/TIOCB2/TCKD P47/AN7/DA1 P46/AN6/DA0 P45/AN5 P44/AN4 P43/AN3 P42/AN2 P41/AN1 P40/AN0 Vref
2 R170 1 SW1.8
16 15 P53/*ADTRG P52/SCK2 P51/R*D2 P50/T*D2 PF0/*BRE0 PF1/*BACK PF2/*LCAS/*HT/*BRE00 PF3/*LHR PF4/*HHR PF5/*RD PF6/*AS PF7/P EXTAL XTAL *STBY NMI *RES *HDTOVF P20/PO0/TIOCA3 P21/PO1/TIOCB3 P22/PO2/TIOCC3/TMRI0 P23/PO3/TIOCD3/TMCI0 P24/PO4/TIOCA4/TMRI1 P25/PO5/TIOCB4/TMCI1 P26/PO5/TIOCA5/TMO0 P27/PO7/TIOCB5/TMO1 P63/*TEND1 P62/*DREO1 P61/*TEND0/*CS5 P60/*DREO0/*CS4 102 101 98 97 96 95 94 93 92 91 90 88 86 85 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 66 D4_LD SW1.1 E2_DA_D0 1 2 E2_DA_CK E2_CS BINDMTR_FWD BINDMTR_REV SGND SIFTMTR_EN R179 R198 R267
14 13
12 11
10 9
+5V
1 R180
IC13
D(0) D(1) D(2) D(3) D(4) D(5) D(6) D(7)
D(0) D(1) D(2) D(3) D(4) D(5) D(6) D(7) D(0) D(1) D(2) D(3) D(4) D(5) D(6) D(7)
IC6 *CE *OE 13 14 15 17 18 19 20 21 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18
22 24 12 11 10 9 8 7 6 5 27 26 23 25 4 28 29 3 2 30 31
A(0:18) *RD A(0) A(1) A(3) A(4) A(5) A(6) A(7) A(8) A(9) A(10) A(11) A(12) A(13) A(14) A(15) A(16) A(17) A(18)
D0 D1 D2 D3 D4 D5 D6 D7
PE0/D0 PE1/D1 PE2/D2 PE3/D3 PE4/D4 PE5/D5 PE6/D6 PE7/D7 PD0/D8 PD1/D9 PD2/D10 PD3/D11 PD4/D12 PD5/D13 PD6/D14 PD7/D15 P30/T*D0 P31/T*D1 P32/R*D0 P33/R*D1 P34/SCK0 P35/SCK1
R199 BIND_POS SIFT_CLK PNCH_TIM_S STR EJCT_BLT_HP SLID_HP STPL_HP
PDLMTR_A PDLMTR_*A PDLMTR_B PDLMTR_*B SIFTMTR_DN SIFTMTR_UP BINDMTR_PWM BIND_CLK RJOGMTR_B RJOGMTR_A HOOK_S SELF_P
1 A 7 2 IC10.1Y B
+5V
A(0) A(1) A(2) A(3) A(4) A(5) A(6) A(7)
A(0) A(1) A(2) A(3) A(4) A(5) A(6) A(7)
SGND
A(0) A(1) A(3) A(4) A(5) A(6) A(7) A(8) A(9) A(10) A(11) A(12) A(13) A(14) A(15) A(16) A(17) A(18)
5 6 1 2 3 4 7 8 3 4 7 8 3 4 7 8 5 6 1 2 7 8 5 6 3 4 1 2 5 6 7 8 1 2 1 2 5 6 2 2 R176
TP28 TP27 R219 2 2 R218
1 1 1
2 2 2
1 1
1 1
SGND
*RESET
2 R15 1 OSC2 2 1 1 1 2 SGND
B 6 YIC10.2 5 A
C50
C49
S-RES
2 +5V 2 R204 1 IC18 5 3 NC VOUT
+5V
4 VIN 1 GND 2 SUB SGND
FEEDMTR_A FEEDMTR_*A FEEDMTR_B FEEDMTR_*B
PNCK_TXD TXD2 PNCH_RXD RXD2 STACK_F SDL_CL
40 41 42 43 45 46 47 48 49 50 51 52 54 55 56 57 59 60 61 62 63 64
2 4 6 8 2 4 6 8 1 3 5 7 1 3 5 7
1 R285 2 SGND
1 R274 2
2 2 2 1 1 1
R134 R147 R148
SGND
D(0) D(1) D(2) D(3) D(4) D(5) D(6) D(7)
D(0:7)
RA20.1 RA20.2 RA20.3 RA20.4 RA11.1 RA11.2 RA11.3 RA11.4
+5V
+5V
+5V 58
+5V
+5V 39
+5V 5 C83 1 C84 1 IC13 2
+5V 89 C85 1 IC13 2
+5V 84 C86 1 IC13 2
+5V 103 C87 IC13 1 2
+5V
+5V
C67 1 2 IC10
C79 1 2 IC19
C80 1 2 IC11
C81 1 2 IC6
C82 1 2 IC13
C107 1 IC13 2 IC23
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
DC+24VL
+5V
+5V
+5V
+5V
DC+24VL
+5V
+5V
+5V
+5V
6 5 + IC9.2 SGND 7
C88
1 2 IC1
C89
1 2 IC3
C90 1 2 IC4
C91 1 2 IC5
C92 1 2 IC8
C93 1 2 IC9
C94
1 2 IC21
C95 1 2 IC12
C96 1 2 IC15
C103 1 2 IC18
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
SGND
A-10
A-10

12 11 10 9 8 7 6 5 4 3 2 1
F
TP20 TP21 1 1
IC15 13 14 12 CLK DI LD
DO Ao1 Ao2 Ao3 Ao4 Ao5 Ao6 Ao7 Ao8 11 15 2 3 4 5 6 7 10
1 R178 2 TP22 TP23 TP25

DA_LB E2_DA_DO E2_DA_CK E2_CS E2_DT
FJOGMTR_DA SLIDMTR_DA EJCTMTR_DA FEEDMTR_DA PDLMTR_DA RJOGMTR_DA
+5V 2 R193 1 CN2.7 RXD 7 6 2 R192 1 2 Q22 3 SGND SGND 1 SGND R189 2 1 2 R185 1 SGND IC3.1 2 1 R191 1 2 +5V 1 D22 2 1 D21 2 1 C27 2 R184 RA1.4 RA1.3 RA1.2 RA1.1 SGND IPC_CS RA2.3 RA2.1 RA2.4 RA2.2 2 7 5 3 1 1 8 6 4 8
RxD3
R180 1
SGND 1 1 1 3
2 1 4 DI SK CS DO
IC12 NC2 NC1 7 6
CN2.6 SGND Host machine CN2.5 TXD CN2.4 SGND
5 4
+5V TP53
PNCH_CNCT
8 2 4 6 RA16.4 RA16.3 +5V 7 1 3 5 RA16.1 SGND RA16.2 2 1 R281
+5V 1 R165 2 4 +5V 2 R234 Communication with puncher unit (option)

PNCH CNCT CN12.4
1 2 7
INTR
*RD *HR
R280 2 1 C41
1 D3 2 1 D7 2
R168 1 8 6 4 2 18 17 16 15 14 13 12 11 10 9
P12 TxD1 RxD1 TxD2 RxD2 TxD3 P13/CLK P14/CTS1 P15/CTS2 P16/CTS3
6
BN
5
*S
4
*R(E)
3
*W(R/*W)
2
DO0
1
DO1
D(0) D(1) DO2 DO3 DO4 DO5 DO6 DO7 64 63 62 61 60 59 D(2) D(3) D(4) D(5) D(6) D(7)
+5V TP44
PNCH_RXD
R231 2 1 C53
1 D9 2 1 D8 2 SGND
SGND 2 1 R230
1 3 2 R233 1 2 SGND 5
PNCH RXD SGND CN12.3 CN12.2
*RESET
TP45
PNCH_TXD
2 SGND
2 R181 1 19 CNVss 20 RESET R163 1 21 2 P11/INT 2 1 22 P10 R164 23 SGND Xin 24 JOINT_SW FDOOR_SW 26 27 28 29 ADJ_TRAY_S 1 C48 2 2 PWR_S SIFT_UPLMT +5V 30 31 32 Xout P07 P06 P05 P04 P03 P02 P01
13
IC19.6 12
R229 1 2 2 R227 1 1
2 Q24 3
PNCH_TXD
CN12.1
IC11 A0 A1 A2 A3 A4 A5 A6 57 56 55 54 53 52 51 A(0) A(1) A(2) A(3) A(4) A(5) A(6) A(7)

PB7 PB6 PB5 PB4 PB3 PB2 PB1 PB0 P00 PA7 PA6 PA5 PA4 PA3 PA2 PA1 PA0 A7
STPLSAFE_SW SGND +5V 1 R209 1 C29

PNCH_TIM_S CN12.5
+5V TP54
PNCH_TIM_S
OSC1 2 1
R221
1 D11 2 1 1 C34 2 SGND 1 D10 2 2
1 R220
SGND R157
2 1
83 84 85 86 87 88 89 40 41 42 43 44 45 46 47 48 49 50 PSW_1_2 2 2 R172 1 1
DSR SIFT_DNLMT
1 2 1 2
1
PWR_DN ENT_S BIND_NMPS PNCH_CNCT BIND_HP PDL_HP RJOG_HP FDOOR_S BIND_ROL_HP STPL_CNCT
+5V TP57
S-RES
+5V 1 R86 1 R65 2 +5V 1 R87 R63 2 2 R70 R68 2 5 SGND

DTR CN17.5
1 R146 PSW3 Communication line 6 1 3 3

RES CN17.6
2 1 2
2 1 2
2 IC22.1
2 1 C76 2 +5V 1 D19 2
TP55
DTR
4 IC3.2
R55
SGND 2 1 C99 2
1 D18 2 SGND 1 D17 2 SGND +5V
LED3 LED1 LED2 R158 R173 R159
+5V
R56
1 D20 2
2 1 2 1 2 PSW2 1 2 PSW1
R236 1
BDL_ROL_HP
TOPCOV_S
SGND
+5V
1 1 R64 2 2 R54 1 R62 2 SGND 1 2
TP55
DSR
DSR
CN17.4
11
IC3.5 10
IC3.3 6
SGND
Q33 3 +5V 1 R88 2 3

DXD2 CN17.3
TP43
RXD2
12 IC3.6
13
R292
1 D16 2 2 1 C106 2 1 D15 2 1
TP42
TXD2
IC19.1 2
11
IC19.5 10
SGND
1 SGND 1 R59 2 2 R53 1 SGND 1 2 Q30 3
R69
2 TXD2 1
CN17.2 CN17.1
SGND
A
SGND
A-11

12 11 10 9 8 7
+5V 2 RA15.1 RA14.1 1 2 1 DC+24VP
Power
TP50 1 PWR_S
CB1 CN1.1 DC+24VP 1 2 CN1.2 N.C. 1 2 1 C1 2 CN1.1 PGND 3 2 1 DC+24VL 1 R11 2 PGND 2 + 1 C2
R1
2 1 C3 2
ZD1 2
2 1 1 3 SGND Q1
SGND
Power for rogic
R140 1 2 3
TP28 +5V 1 R17 2 2 D1 1 1 CP8 2 1 3
Q2
TP51 DC+5V 2 1 TP52
CN2.1 DC+24VP CN2.2 N.C. CN2.3 SGND
E
PWR_DN
G
R118 1 2 IC1 4 3 1 2 2 1 R8 2 1 R7 2 R22 2 R14 2 1 1 16 15 6 5 1 C4 2 Dead Fead EA+ EA-6 CL+ CLRt Ct E2 OC Ref C1 E1 C2 13 14 8 9 11 10 1 R13 2 R10 2 1 D2 2 + 1 C5 2 1 Q3 3 2 1 L1 2 R9 2 1
2 R149 1 1 2 D23 R5 2 1 R6 2 1 C6 1
R16 2 1 R4
1 2 1 SGND
2 R12 2 1
PGND
SGND C6
+ 1
TP29 1
SGND +5V 8 RA15.4 DC+24VP CN8.6 DC+24VP CN8.5 JOINT_SW 6 5 1 R99 2 1 C26 2 SGND CN8.4 JOINT_SW CN8.3 FDOOR_SW 4 3 +24V R100 1 2 1 C28 2 SGND
Stapler safty switch
TP49 RA14.4 8 7 1
7 2 1 1 3 SGND ZD3 2 Q4 +5V 6 RA15.3 5 2 1 1 B 3 SGND R101 1 2 1 C31 2 +24V SGND SGND 3 Q5 +5V 4 RA15.2 3 2 1 1 Q6
C
JOINT_SW
Joint switch
ZD2 2
TP48 RA14.3 6 5 1 FDOOR_SW
Front door switch
TP47 RA14.2 4 3 1 STPLSAFE_SW
CN8.2 FDOOR_SW CN8.1 STPLSAFE_SW
2 1
ST+24V
ZD4 2
CN14.5 PNCH_+24V CN14.4 N.C.

Power for puncher unit (option)
5 4 3 2 1
CN14.3 PNCH_PGND CN14.2 PNCH_SGND CN14.1 PNCH_+5V
A
+5V
SGND PGND
A-12

12 11 10 9 8
+5V DC+5V CN11.2
DC+5V SLID_HP SGND
4 RA3.2 3 +5V TP8 RA4.3 5 6 1 C13 2 RA4.2 3 4 SGND 1 1 C11 2 RA4.1 1 2 SGND 1 1 C32 2 SGND RA4.4 7 8 1 C40 2 SGND R224 1 2 1 C52 2 +5V R279 2 1 9 TP46 IC22.4 8 1 SELF_P R286 2 1 11 TP35 IC22.5 10 1 STPL_CNCT R51 2 13 TP34 IC22.6 12 1 HOOK_S R47 2 3 TP9 IC22.2 4 1 STPL_HP 1 R45 IC22.3 2 5 6 1 SLID_HP
2 3 7 SGND
Slide home position sensor
CN11.3 CN11.7
6 RA3.3 5 +5V 8 RA3.4 7 +5V 2 RA3.1 1 +5V 1 R283 2
Stapler home position sensor
4 CN11.4
STPL_HP
Staple empty sensor
5 CN11.4
HOOK_S
Staple joint
1 CN11.4
STPL_CNCT
Staple top position sensor
6 CN11.4
SELF_P
Bind tray sensor
CN15.1 CN15.3 CN15.2
DC+5V BIND_EMPS SGND
1 3 2
1 R195 2 DC+5V 1 R84 2
SGND 1 R83 2 +5V 1 R80 2 7 +5V RA5.4 8 TP36 RA5.1 1 2 1 C21 2 SGND 7 1 C17 2 RA5.3 6 SGND 5 1 C22 2 RA5.2 3 4 SGND RA6.2 3 4 1 C20 2 SGND R96 1 2 1 C47 2 2 R97 1 TP59 1 PAPER_F TP10 1 SIFT_CLK RA6.3 6 RA6.4 8 RA6.1 1 2 1 BIND_EMPS
Shift upper limit sensor
CN15.10 DC+5V CN15.12 SIFT_UPLMT CN15.11 SGND
DC+5V SGND R85 1 2 10 1 2 R194 12 11 SGND R275 1 2 1 2 R183 9 7 8 SGND R93 1 2 1 2 R177 6 4 5 SGND DC+5V R105 2 2 R175 DC+5V DC+5V
SIFT_UPLMT
1 R92 2 5 +5V 1 R94 2 +5V 1 R29 2
Shift lower limit sensor
CN15.7 CN15.9 CN15.8
DC+5V SIFT_DNLMT SGND
SIFT_DNLMT
Shift motor clock sensor
CN15.4 CN15.6 CN15.5
DC+5V SIFT_CLK SGND
Full stack sensor
CN19.1 CN19.3 CN19.2
DC+5V PAPER_F SGND
1 3 2
1 1
SGND SGND
A-13

12 11 10 9 8
+5V DC+5V CN16.10 DC+5V ENT_S SGND 10 12 11 DC+5V SGND R67 1 2 1 1 2 R171 3 2 SGND R30 1 2 7 1 2 R169 9 8 SGND CN9.6 DC+5V BIND_CLK SGND 6 5 4 DC+5V SGND R71 1 2 1 1 2 R162 3 2 SGND SGND +5V 1 R58 2 1 R57 DC+5V DC+5V 1 1 R66 2 2 R174 1 RA7.1 2 +5V 2 RA9.1 1 +5V 8 RA9.4 7 +5V 1 R78 2 1 R20 RA9.3 5 6 RA9.2 3 4 1 C8 2 SGND 1 1 C9 2 SGND 2 1 C10 2 SGND 2 1 C18 2 1 R81 IC19.4 8 TP15 1 FJOG_HP 1 TP14 R21 2 1 BIND_CLK R79 IC19.2 4 TP13 1 BDL_ROL_HP RA7.2 4 3 1 C7 2 SGND 1 R77 2 TP12 1 PDL_HP R72 IC3.4 2 9 8 TP11 1 ENT_S
Inlet sensor
CN16.12 CN16.11
CN9.1
DC+5V PDL_HP SGND
CN9.3 CN9.2
CN9.7 DC+5V
CN9.9 BDL_ROL_HP CN9.8 SGND
Staple/fold motor clock sensor
CN9.5 CN9.4
Aligning plate home position sensor (front)
CN4.1 CN4.2 CN4.3
DC+5V FJOG_HP SGND
C
+5V DC+5V 1 R36 2 +5V 1 R37 2 +5V DC+5V 1 R205 2 1 R182 RA12.3 5 6 RA12.4 7 8 1 C33 2 SGND 1 C25 2 SGND 2 1 C30 2 SGND SGND TP31 RA13.1 1 2 1 ADL_TRAY_S TP30 RA13.4 7 8 1 LVL_S R82 IC19.3 6 TP19 1 RJOG_HP
Aligning plate home position sensor (rear)
CN5.13 DC+5V CN5.15 RJOG_HP CN5.14 SGND
13 15 14
1 1
R91
2 2 R137
CN5.10 DC+5V
Paper surface sensor
CN5.12 LVL_S CN5.11 SGND
DC+5V SGND R104 1 2 10 1 2 R136 12 11 SGND R268 1 2 1 2 R106 3 1 2
CN5.1
DC+5V ADJ_TRAY_S SGND
CN5.3 CN5.2
A-14

12 11 10 9
1 7 9 8 SGND CN16.4 DC+5V 7 9 8 +5V SGND CN16.1 +5V CN16.3 BIND_L 1 3 2 Q7 3 1 1 R110 2 1 3 + IC4.1 - 2 2 +5V R112 R109 1 2 3 + CN16.2 BIND_P 2 6 RA8.3 5 2 8 7 RA8.4 1 C24 R50 2 R111 2 1 1 SGND C105 2 SGND 1 TP33 1 BIND_POS_AD 2
IC21.1 -
8
R200 2 DC+5V R102 2 +5V 7 RA7.4 8
CN16.7 DC+5V
TP5 RA7.3 6 5 1 C12 2 1 R52 2 1 BIND_ROL_HP
Stack feed roller (upper) home position sensor
CN16.9 BIND_ROL_HP CN16.8 SGND
+5V DC+5V 2 2 R196 1 RA8.1 2
Folding home position sensor
1 1
R103
SGND RA8.2 4 3 1 C23 2 SGND 1 R32 2
TP6 1 BIND_HP
CN16.6 BIND_HP CN16.5 SGND
E
TP32 1 1 C77 1 2 SGND +5V 1 R107 2 1 TP7 1 BIND_POS BIND_POS_DA
1 R41
SGND 2
C
+5V +5V DC+5V CN4.7 DC+5V FDOOR_S SGND 7 9 8 DC+5V SGND R76 1 2 4 1 2 R155 6 5 SGND R74 1 2 1 2 R154 9 7 8 SGND R73 1 2 1 2 R153 6 4 5 SGND SGND DC+5V DC+5V 1 1 R75 2 2 R156 1 RA10.3 2 RA10.4 7 8 +5V 2 RA10.2 1 RA10.1 1 2 +5V 1 R34 2 +5V 2 R35 1 RA12.1 1 2 RA12.2 3 4 D14 2 1 D13 2 1 C19 2 SGND SGND 1 C15 2 SGND TP17 RA13.3 1 2 1 TRAY_EMPS 1 R61 2 TP24 1 TOPCOV_S 1 R60 2 1 TP16 1 FDOOR_S
Front door sensor
CN4.9 CN4.8
CN4.4 DC+5V
Upper cover sensor
CN4.6 TOPCOV_S CN4.5 SGND
CN5.7 DC+5V
Tray paper sensor
CN5.9 TRAY_EMPS CN5.8 SGND
1 C16 2 SGND TP18 RA13.2 1 2 1 EJCT_BLT_HP
Delivery belt home position sensor
CN5.4 DC+5V CN5.6 EJCT_BLT_HP CN5.5 SGND
1 C14 2
A-15

12 11 10 9
+24V 2
CP2 CP3
3
+24V 2
1 1 C56 2 PGMD 12 R132 FEEDMTR_A FEEDMTR_*A FEEDMTR_B FEEDMTR_*B 3 1 RA28.2 4 1 RA28.3 6 5 RA19.1 2 2 VsA 6 InA 5 InA* 17 InB 16 InB* 2
RA28.1 RA28.4
1 1 +24V +24V CN10.1 CN10.2 C58 2 PGND 7 VsB 1 1 2 +24V +24V CN7.1 CN7.2
Feed motor
3 4 5 6 3 RA18.2 4 5 InA
8 VS OutA/*A 1 OutA*/A 6 SLIDMTR_B

RA26.1
Slide motor
3 4 5 6 7 SLIDMTR_A SLIDMTR_*A SLIDMTR_B SLIDMTR_*B N.C. CN7.3 CN7.4 CN7.5 CN7.6 CN7.7
OutA/*A 8 OutA*/A 1 OutB/*B 18 OutB*/B 11
FEEDMTR_A
CN10.3
SLIDMTR_A
FEEDMTR_*A CN10.4 FEEDMTR_B CN10.5 7 4 7

RA26.4
RA18.4
14
InB
OutB/*B 10 OutB*/B 15
FEEDMTR_*B CN10.6
RA17.1
7
R133
2 13 1 SGND 9 10 3 14 1 1 R138 2 1 C57 2
SyncA SyncB RsA RsB RefA PGMD RefB GA GB 4 15 C73 1 2 C72 1 2 C71 1 2 C70 1 2 PGMD SLIDMTR_DA 1
2 8 11 9 PGND 10 3 13 1 1 C59 2 2 R139 2 1 1 R138 2
SyncA SyncB RsA RsB RefA PGND RefB IC14 GA GB 4 12 C74 1 2
E
C75 1 2 C78 1 2 C97 1 2 PGND
PGND
R43
PGND
SGND
SGND
SGND
SGND
FEEDMTR_DA
R90
2 1 R95 2
IC4.3 10 +
R98
R139 2
IC20
R128
SGND
PGND PGND
SGND
SPGND
+24V 2 CP7
1 2 R31 2 11 12 R28 2 A IC8.4Y B 13 1 1 2

CP4
+24V 2
+5V 2 R124 TP39 SIFTMTR_UP 1 1
1 C45 3 1 Q14 Q15 2 2 3 1 C46
1 2
1 R27 2
1
1 1 2 2 PGMD 12 7 VsB OutA/*A 8 OutA*/A 1 OutB/*B 18 OutB*/B 11 3 4 5 6 EJCTMTR_A +24V +24V CN13.1 CN13.2
1 R26 2
C60
Q11 3 SGND
Shift motor
2 1 SIFTMTR_0 SIFTMTR_1 CN6.2 CN6.1 EJCTMTR_A EJCTMTR_*A 1 RA27.2 4 3 5 5 RA27.3 6 RA18.3 6 RA18.1 2
C
Delivery motor
CN13.3
VsA 6 InA 5 InA* 17 InB 16 InB* 2 SyncA SyncB RsA RsB RefA
+5V TP4 TP38 SIFTMTR_EN R123 1 1 SIFT_DNLMT 2 1 8 9 A IC8.3Y B 2 Q21 3 Q22 3 2
EJCTMTR_*A CN13.4 EJCTMTR_B CN13.5
EJCTMTR_B
10 R143
1 G
EJCTMTR_*B
EJCTMTR_*B CN13.6
RA27.1
RA27.4
RA26.1
RA26.3
6 13 5 SGND 9 10 3 14
TP3 +5V 1 R125 TP40 SIFTMTR_DN 1 2 SIFT_UPLMT 2 3 A IC8.1Y B 1
5 6
A IC8.2Y B
2 R142 2
GA GB
4 15
C98 1 2
C100 1 2
C101 C102 1 1 2 2 PGND
SGND
SGND
SGND
SGND
PGND RefB IC2
Q9 PGND 3 SGND
D12 2 1 CL+24V 1 2 CL+24V BAND_C CN18.1 CN18.2 EJCTMTR_DA 1 R49 2 1 R89 2 1 C55 2 PGND 6 1 1 R255 2 2 R256 2
IC4.2 5 +
R278
Binding clutch
SGND
2 TP58 SDL_CL 1
1
R40
025 3
SGND
1 R42 2
PGND
SGND
A-16

12 11 10 9 8 7 6 5 4 3 2 1
+24V 2
+24V 2
CP5
CP1
F
1 7 8 +24V +24V CN10.7 CN10.8
1 1 C62 2 PGND 8 5 RA19.3 VS 6 5 InA OutA 1 OutA* 14 InB OutB OutB* 2 2 11 7 SGND 1 2 9 3 13 1 R127 2 2 1 C63 R258 2 R257 2 1 1 IC16 PDLMTR_DA 1 R38 2 1 R48 2 2 PGND SyncA 6 10 15 2 3 4 5
FJOGMTR_A FJOGMTR_*A FJOGMTR_B FJOGMTR_*B
CL+24V 1 +24V CN3.1 C36 2 PGMD 12 1
7 VsB OutA/*A 8 OutA*/A 1 OutB/*B 18 OutB*/B 11 9 10 11 12 PDLMTR_A

CN3.2 CN3.3 CN3.4 CN3.5
VsA PDLMTR_A PDLMTR_*A PDLMTR_B PDLMTR_*B 3 1 RA29.2 4 3 RA29.3 6 5 RA19.2 4 R131 2 6 InA 5 InA* 17 InB 16 InB* 2 SyncA SyncB RsA RsB RefA
Paddle motor
CN10.9
FJOGMTR_A
PDLMTR_*A CN10.10 PDLMTR_B CN10.11
FJOGMTR_B 6 R113 5 R114 1
1 R241 2
PDLMTR_*B CN10.12
RA29.1
RA29.4
RA17.2
7 R135 8
4 13 3 SGND 9 10 3 14
SyncB RsA RsB RefA PGND RefB GA GB 4 12
PGND
PGND
GA GB
4 15
1 C69 1 C68 2 2
1 C42 1 C38 2 2 PGND
FJOGMTR_DA
SGND
SGND
SGND
SGND
R46
PGND RefB IC7
13
IC4.4 12 +
1 4
R39
2 R161 1
1 R160
2 C37
PGND
SGND SGND
PGND
ST+24V
+24V
+24V
CN3.6
+5V 1 R119 BINDMTR_FWD TP1 2 1 2 12 11 R24 1
2 1
1 C44 2 1 C35 3 Q13 Q12 2 2 3 1
1 2
2 R19 1 2 R23 1
RJOGMTR_A
RA19.4
8 VS 8 5 InA OutA OutA* 14 InB OutB OutB* 2 SyncA 1 6 10 15 7 8 9 10 RJOGMTR_A
A IC5.4Y B
13 3 SGND
Q8
R25
C
Staple/fold motor
4 BINDMTR_0 CN6.4 3 BINDMTR_1 CN6.3

CN3.7
+5V TP41 1 LMT_BIND R122 2 1 R121 2
D4 Q18 9 8 A IC5.3Y B 10 1 2 R141 1 3 2 1 2 2 Q19 1 3 C104 2 2 A IC5.1Y B 1 1 R142 2 2 1 3 Q10 1
RJOGMTR_B 6 RA17.4 5 R108 2 1
1 R242 2
RJOGMTR_*A CN3.8 RJOGMTR_B CN3.9

BINDMTR_PWM 1
RJOGMTR_*B CN3.10
11 7 SGND 9 3 13 1 R126 2 2 1 C65 R260 2 R259 2 1 1
+5V
SyncB RsA RsB RefA RefB IC17 PGND GA GB 4 12

R120
1 TP2 2 BINDMTR_REV 1 5 6
SGND 3 A IC5.2Y B 4
PGND
PGND
RJOGMTR_DA
1 R44 2
SGND +5V 2 1 R116 R151 2 3 2 +

IC9.1
+5V Q17
IC21 5 +
D6 1 2 1 1 C43 2 R152 2 C39 2 SGND 2 R150 1
D5 7 2 1 2 1 TP37 2 1 LMT_BIND
PGND
PGND
R2
1 2
1 R113 2 R115 1 2
1 2 R117 1 SGND R129
1 1 R144 2 SGND PGND
A-17
4 Puncher Unit General Circuit Diagram

12 11 10 9 8 7 6 5 4 3 2 1
F
J2011 J1007-13 J1007-12 J1007-11 J1007-10 J1007-9 J1007-8 J1007-7 1 2 3 4 5 6 7 J2011 1 2 3 4 5 6 7
Photosensor PCB
J2010 J1007-6 J1007-5 J1007-4 J1007-3 J1007-2 J1007-1 J2011-1 J2011-2 J2011-3 J2011-4 J2011-5 J2011-6 J2011-7 J2010-1 J2010-2 J2010-3 J2010-4 J2010-5 J2010-6 1 2 3 4 5 6
J2010 1 2 3 4 5 6
LED PCB
J1007 J1007
13 12 11 10 9 8 7 6 5 4 3 2 1
13 12 11 10 9 8 7 6 5 4 3 2 1
J1005 4 3 2 1
J1005 4 3 2 1
J2006 1 2
J2006 1 2
Waste full photosensor PCB
J2005 1 2
J2005 1 2
Waste full LED PCB
D
J2009 1 2 3 1 2 3
J1006 9 8 7 6 5 4 3 2 1
J1006 9 8 7 6 5 4 3 2 1
PI3P Punch motor clock sensor
J2008 1 2 3 1 2 3
Punch Controller PCB

CN12 10 9 8 7 6 5 4 3 2 1 CN12 10 9 8 7 6 5 4 3 2 1
PI1P Punch home position sensor
J2007 1 2 3 1 2 3
PI2P Horizontal registration home position sensor
J1001 5 4 3 2 1 J1002 1 2
J1001 5 4 3 2 1 J1002 1 2
Finisher Unit
CN14 5 4 3 2 1 CN14 5 4 3 2 1
J2001 1 2 3 4
M2P Horizontal registration motor
J2002 1 2
M1P Punch motor
1 2 3 4 5 6 7 8 9 10
J1003 J2003
J1004 J2004
1 2 3 4 5 6 7 8 9 10
5 4 3 2 1
5 4 3 2 1
A-18
4.1 Punch Controller PCB

12 11 10
+24V 2 +24V
FU1001
9
MTR[0] MTR[1]
8
IC100
7 9 10 16 3 14 2 8 15 VOUT IN1 1 IN2 NC COM SENSE 11 Vs1 REF Vs2 PULSE PHASE
7
3 4 J1001.3 J1001.4
3
+5V
2
3 DA1004 +5V 2 R1063 1 2 +5V 12 11
DC+5V
1
J1007.12
2 1 C1010 2
MTR[2]
+5V +5V +5V 2 R1054 3 DA1002

SENS[1]
SENS[7]
2 + 1 2
2 1 C1016 +5V
SREG1*
J1007.11
2 1
FU1002
R1045
R1061 8
SGND J1006.8
R1062
1 1 2 +5V 1 R1053
2 1 + 1 2 C1012
SGND
R1041
R1040
R1042
1 R1112 2 2 1 1 1 3 Q1006 2
J1002.2 PUNCHM
PGND
1 1
C1033
CLOCK
J1006.9
+5V 2 R1066 1 2 10
SREG2* J1007.10
1 2
R1052
SGND 2 7
SENS[6]
3 DA1005 2 1 1
2 1 2
1 2
2 + 1 2 +5V
DC+5V
J1006.7
C1034
R1136 C1013 1 2
R1064
R1065
+5V
C1017
R1034 C1032 2 Q1005 2 3 1
R1032
R1031 1 2 1 R1025 2 2
MTR[0] MTR[1]
SGND PGND
7 9 10 16 3 14 2 8
2 1 2 3 4
R1033
IC101
OutA IN1 1 IN2 OutB COM SENSE 11 Vs1 REF Vs2 PULSE PHASE 15 1 2 J1001.1 J1001.2
SENS[2]
2 3 7
R1055 6
+
+5V 2 R1069 1 1 2 9
SREG3* J1007.9
R1118
PGND
Q1003 3
13
A IC 1005.4 B
11 12 +5V SGND
MTR[4]
+5V
IC1009.1
IC1009.2
+5V R1057 1 R1056 2
DUSTPTR J1005.3
SENS[5]
DA1006 1 2 + 1 2 2 R1067
3 SGND
SGND
J1005.4
1 C1018 +5V
R1068
MTR[3]
J1002.1 PUNCHM
1 2 1 3 Q1008 Q1007 3 2 1
SGND 1
A IC 1005.1 B
2 1
R1047
SGND D1009 SGND

SENS[4]
+5V 2 R1072 1 2 8 SREG4*

J1007.8
2 3
R1027 2
1
R1046 R1135
1 1
C1035
3 DA1007 2 1 1
2 + 1 2
1 2
SENS[0]
2 1 2
1 2
SGND 2 3 +5V 1 R1059 2

SENS[3]
R1070
R1071
MTR[6]
C1019
C1036
R1058
SENS[8]
PGND 4 2 2 1 1 2 Q1004 3
J1003.3 TXD
A IC 1005.2 B
+5V 5 6 R1029 2 1
IC1007.1 1 2
+5V 3 SGND DA1008 1 2 + 1 2 2 1 C1020 1 R1073
+5V 2 R1075 1 2 7 13
PAEND* SGND J1007.7 J1007.13
PGND +5V
R1115
1 R1060 2 SGND
R1035 R1036
R1074
10
A IC 1005.3 B
8 9
MTR[5]
SGND SGND 2 2 2 3 Q1012 1 1

LEDON1 J1007.2
+5V
SENS[8:0] MTR[5:0]
ROM[3]
2 2 1 3 1 2 1 2 2 1 IC1004.1 +5V 1 SGND +5V 1 1 R1007 2 2 +5V 1 D1001 2 1 1 D1002 2 SGND 1 2 SGND 2 R1009 C1001 +5V 1 2 1 2 2 R1006 SGND
SGND
R1004 Q1002
+ 1 2
IC1002 C1003 1 R1018 2 1 R1019 2

DA[1:0]
1
4 6 7
ROM[2] 3 ROM[1] 1 ROM[0] 2
DI CS SK
DO TEST NC
R1077
2 SGND
LEDON2 J1007.3
R1078 3 2 1 +5V R1119 2 1 R1023 2 1 1 1 1 1 1 1 1 2

DA[1]
R1005
R1079
SGND
ROM[3:0]
Q1013 1
2 SGND
LEDON3 J1007.4
R1049 IC1001
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Vref AVss P67/AN7 P66/AN6 P65/AN5 P64/AN4 P63/AN3 P62/AN2 P61/AN1 P60/AN0 P57/INT3 P56/PWM P55/CNTR1 P54/CNTR0 P53/*SRDY2 P52/SCLK2 P51/SOUT2 P50/SIN2 P47/*SRDY1 P46/SCLK1 P45/TxD1 P44/RxD1 P43/INT2 P42/INT1 CNVss *RESET P41/INT00 P40/INT40 Xin Xout P30/DA1 P31/DA2 P32 P33 P34/RxD2 P35/TxD3 P36/SCLK3 P37/*SRDY3 P00/AN8 P01/AN9 P02/AN10 P03/AN11 P04/AN12 P05/AN13 P06/AN14 P07/AN15 P10/INT41 P11/INT01 P12 P13 P14 P15 P16 P17 P20/LED0 P21/LED1 P22/LED2 P23/LED3 P24/LED4 P25/LED5 P26/LED6 P27/LED7 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
DA[1] DA[2] ROM[3] ROM[2] ROM[2] ROM[0]
1 1 1 1 1 1
R1080 4 IC1008.1 3 1 2 2 1 2 3 R1081 Q1014 1 1 2
2 R1120
2 R1114
R1013
SENS[7] SENS[6] SENS[5] SENS[4] SENS[3] SENS[2]
2 R1121
2 R1113
R1002 5
2 R1022
2 R1024
J1003.5 RXD
IC1004.3 5 6
IC1004.4 9 8
2 R1123
2 R1127 2 1 2 3 R1083
R1082 5 Q1015 1 1
SGND
LEDON4 J1007.5
2 R1124
2 R1128
SENS[1] MTR[6] MTR[5] MTR[4] MTR[3] MTR[2] MTR[1] MTR[0]
2 R1125 R1126
2 R1129
R1130 HOME[1]
DA[0]
2 SGND 1
LEDON5 J1007.1
R1084 IC1008.2 5 2 6 2 1 2 3 R1086 Q1016 1 1 +5V 2 SGND 6
HOME[0]
SH[2] SH[3] SH[4] SH[5] SH[1] SH[0] SH[5:0]
R1003
J1003.2 SGND
2
SENS[0]
R1095 2 1 1 2 +5V R1093
+5V HOME[1:0]
R1087
R1014 SGND 1 2
DC+5V
J1007.6
J1003.4 SGND
R1012
R1107 2 1 1 +5V 1 2 R1111
+5V IC1005.2 5 2 6 C2 1 2 R1089 3 B O1017 E1 1 +5V 2
DUSTLED J1005.2
R1117
R1116
R1131
R1132
R1133
SGND
+5V 1 1 2 2 1 3 X1001 2 Q1018 1

SENS[8]
R1134
SGND
2 1 SW1001.4 5 4 SW1001.3 6 3 SWv1001.2 7 2 SW1001.1 8 1 SW1002 1 3 2 4 SW1003 1 3 2 4 SGND
R1090 1 SGND
DC+5V J1005.1
R1091 2 2 +5V Q1011 LED1001 1 2 LED1002 1 2 LED1003 1 2 R1020 2 1 3 2 SGND R1021 2 1 SGND R1022 2 1 1 ZD1001 2 1 1 C1025 2 SGND SW[2] R1092 1 2 SW[4] SW[3] +24V SW[5]
R1016 R1015 1
+5V 1 2 1
DC+5V J1006.1
J1003.1 SENSE
R1097 +5V 3 2 1 C1028 2 +5V 2 DA1010 R1103 3 1 SGND 2 2 1 +5V 1 C1029 2 1 R1102 +5V 1 2 4
DC+5V J1006.4
+5V 3
J1004.1 DC+5V
SW[1] SW[0]
+5V 2 R1098 1 1 2 SGND
SGND
J1006.2
1 SGND + 1 2 2 +5V SGND C1005 +5V +5V +5V +5V +5V +5V
DA1005
HOME[0]
SLIDE
J1006.3
IC1004.2 3 4 IC1004.5 10 11 C1011 IC1004.6 12 13
R1100
R1099 5
SGND J1006.5
J1004.2 SGND
SGND
J1004.3 PFND
3 1 +5V R1017 2 4 PGND +24V IC1003

4 5 VOUT 1 VIN 2 GND 3 SUB NC
+ 1 2
C1007
+ 1 2
C1008
+ 1 2
C1009
+ 1 2
C1014
+ 1 2
C1022
+ 1 2
HOME[1]
6 PUNCH
J1006.6
R1101
J1004.4 N.C.
SGND SGND SGND SGND SGND SGND SGND
R1076 SGND
J1004.5 24V
5 +1 C1008 2 PGND SGND
A-19
4.2 LED PCB
DC + 5V
CN2010.1
LED1 2 1
R1 LED4 CN2010.2
LED2 2 1
R1 LED3 CN2010.3
LED3 2 1
R1 LED2 CN2010.4
LED4 2 1
R1 LED1 CN2010.5
LED5 2 1
YR LED
CN2010.6
A-20
4.3 Photosensor PCB

C7 1 1 2 R13 2 1 1 R10 C5 2 2
+5V 1 1 PTR4 2 D4 SGND 1 SGND 2 R16 2
2 IC1.1 3 + 1 1 JP2 26 B5R CN2011.6 1
+5V 1 R5 2 PT1 2 D5 SGND 1 SGND 2
2 IC3.1 3 + 1 1 JP5 23 A4 CN2011.3
C4 1 1 R9 2 2 1 1
C3 2 R8 2
+5V 1 1 2 PTR5 2 D1 SGND 1 SGND 2 R4
6 IC2.2 5 + 7 1 JP1 2 7 Y REGI CN2011.7 1 PT2 2
+5V 1 R3 2 2 D3 SGND 1 SGND
2 IC2.1 3 + 1 4 B4 CN2011.4
1 JP3
+5V 1 6 IC3.2 5 + 7 2 C14 1 1
C2 2 R7 2 SGND SGND
SGND SGND +5V 1 C6 2 1 2 PT3 SGND +5V SGND 1 C8 2 SGND +5V 1 JP4 2 1 JP7 2 SGND +5V 2 SGND 2 D2 1 1 SGND CN2011.1 2 +5V 1 R2 6 IC1.2 5 + 7 1 JP6 25 A4R CN2011.5
DC + 5V CN2011.2
A-21
A-22
KYOCERA MITA AMERICA, INC.

Headquarters: 225 Sand Road, P.O. Box 40008 Fairfield, New Jersey 07004-0008 TEL : (973) 808-8444 FAX : (973) 882-6000 New York Show Room: 149 West 51st street, New York, NY 10019 TEL : (212) 554-2679 FAX : (212) 554-2625 Northeastern Region: 225 Sand Road, P.O. Box 40008 Fairfield, New Jersey 07004-0008 TEL : (973) 808-8444 FAX : (973) 882-4401 Midwestern Region: 201 Hansen Court Suite 119 Wood Dale, Illinois 60179 TEL : (630) 238-9982 FAX : (630) 238-9487 Western Region: 14101 Alton Parkway, Irvine, California 92618-7006 TEL : (949) 457-9000 FAX : (949) 457-9119 Southeastern Region: 1500 Oakbrook Drive, Norcross, Georgia 30093 TEL : (770) 729-9786 FAX : (770) 729-9873 Southwestern Region: 2825 West Story Road, Irving, Texas 75038-5299 TEL : (972) 550-8987 FAX : (972) 570-4704 Dallas Parts Distribution Center & National Training Center: 2825 West Story Road, Irving, Texas 75038-5299 TEL : (972) 659-0055 FAX : (972) 570-5816
KYOCERA MITA CANADA, LTD.

6120 Kestrel Road, Mississauga, Ontario L5T 1S8, Canada TEL : (905) 670-4425 FAX : (905) 670-8116
KYOCERA MITA MEXICO, S.A. DE C.V.

Av. 16 de Septiembre #407 Col. Santa Ins, 02130 Azcapotzalco Mxico, D.F. Mexico TEL : (5) 383-2741 FAX : (5) 383-7804
2001 KYOCERA MITA CORPORATION is a trademark of Kyocera Corporation is a registered trademark of KYOCERA MITA CORPORATION Printed in U.S.A.

Finisher Df-75 Man - Serv

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DF-75

Safety warnings and precautions

2. Precautions for Maintenance

CHAPTER 2 OUTLINE OF OPERATION

CHAPTER 3 MECHANICAL SYSTEMS

CHAPTER 4 MAINTENANCE AND INSPECTION

CHAPTER 1 GENERAL DESCRIPTION

CHAPTER 1 GENERAL DESCRIPTION

CHAPTER 1 GENERAL DESCRIPTION

Feed reference Stack paper size

Paper weight Mode

Stack height (Note 1)

Large-size: 500 sheets Small-size: 1000 sheets (Note 2)

Large-size: 30 sets or 500 sheets Small-size: 30 sets or 1000 sheets

Stack of 6 to 10 sheets: 10 sets Stack of 1 to 5 sheets: 20 sheets

CHAPTER 1 GENERAL DESCRIPTION

Staple supply Staples Staple detection Stapling size

(80 g/m 2 paper) (80 g/m 2 paper) (80 g/m 2 paper)

With the saddle in use.

Manual stapling Folding method Folding mode Folding position

A3, A4R, B4, 279 mm 432 mm (11 17), LTRR

CHAPTER 1 GENERAL DESCRIPTION

Middle 2-point stapling

824 mm / 3.230.16 in 2024 mm / 7.950.16 in

394 mm / 1.540.16 in 1594 mm / 6.260.16 in

624 mm / 2.440.16 in 1824 mm / 7.170.16 in

279432 mm (11"17") or LTR

424 mm / 1.650.16 in 1624 mm / 6.380.16 in

Middle 2-point stapling (w/ saddle in use)

824 mm / 3.230.16 in 2024 mm / 7.950.16 in [1-2]1 mm

394 mm / 1.540.16 in 1594 mm / 6.266.16 in [1-2]1 mm

279 mm432 mm (11"17")

734 mm / 2.870.16 in 1934 mm / 7.60.16 in [1-2]1 mm

424 mm / 1.650.16 in 1624 mm / 6.380.16 in [1-2]1 mm

CHAPTER 1 GENERAL DESCRIPTION

Stacked Paper Alignment

CHAPTER 1 GENERAL DESCRIPTION

2.1.2 Puncher unit (option)

Paper weight Punch hole diameter

64 g/m 2 paper 75 g/m 2 paper 75 g/m 2 paper 80 g/m 2 paper

Size Weight Power supply Power consumption

CHAPTER 1 GENERAL DESCRIPTION

[2] 2-/3-Hole (Puncher Unit-K1)

[3] 4-Hole (Puncher Unit-G1)

[4] 4-Hole (Puncher Unit-H1)

CHAPTER 1 GENERAL DESCRIPTION

[1] [2] [3] [4] [5]

CHAPTER 1 GENERAL DESCRIPTION

3.1.2 Saddle Unit

CHAPTER 1 GENERAL DESCRIPTION

3.1.3 Puncher Unit (option)

[1] Die [2] Cam

CHAPTER 1 GENERAL DESCRIPTION

4 Routine Maintenance by the User

CHAPTER 2 OUTLINE OF OPERATION

CHAPTER 2 OUTLINE OF OPERATION

Puncher unit drive system (puncher unit; option)

CHAPTER 2 OUTLINE OF OPERATION

1.2 Outline of the Electrical Circuitry

CHAPTER 2 OUTLINE OF OPERATION

1.3 Inputs to and Outputs from the Finisher Controller PCB

Paddle home position sensor

CN7-3 SLIDMTR_A CN7-4 SLIDMTR_A CN7-5 SLIDMTR_B CN7-6 SLIDMTR_B