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A resistor is an electrical component that limits or regulates the flow of electrical current in a circuit. Resistance is measured in Ohm's and is given the symbol .
Examples of Resistors
Through-hole Resistors
SMT Components
1 Watt 1 Watt
0.5 Watt 0.25 Watt 0.25 Watt The size indicates the power rating, NOT the resistance value 2. Variable resistors - There is a fixed value of resistance between two terminals. The moving part of the variable resistor is called the wiper. Variable resistors can provide an infinite number of resistance values between zero and their maximum value. They are used in electronic circuits to adjust the value of voltages and currents. They are used in televisions as volume control, brightness control etc. Schematic symbol for variable resistor
Fixed resistors are classified into 4 types based on various factors like manufacturing style, resistance range, power rating.
b. Film or Cermet Resistor - consist of Metal Film, Carbon Film and Metal Oxide Film resistor types, which are generally made by depositing pure metals, such as nickel, or an oxide film, such as tin-oxide, onto an insulating ceramic rod or substrate.
This method of manufacture allows for much closer tolerance resistors (1% or less) as compared to the simpler carbon composition types. The tolerance of a resistor is the difference between the preferred value (i.e, 100 ohms) and its actual manufactured value i.e, 103.6 ohms, and is expressed as a percentage, for example 5%, 10% etc, and in our example the actual tolerance is 3.6%. Film type resistors also achieve a much higher maximum ohmic value compared to other types and values in excess of 10M (10 Million s) are available. Metal Film Resistors are prefixed with a "MFR" notation (eg MFR100k) and a CF for Carbon Film types. Metal film resistors are available in E24 (5% & 2% tolerances), E96 (1%
tolerance) and E192 (0.5%, 0.25% & 0.1% tolerances) packages with power ratings of 0.05 (1/20th) of a Watt up to 1/2 Watt. Generally speaking Film resistors are precision low power components. c. Wire wound - is made by winding a thin metal alloy wire (Nichrome) or similar wire onto an insulating ceramic former in the form of a spiral helix similar to the film resistor above. These types of resistors are generally only available in very low ohmic high precision values (from 0.01 to 100k) due to the gauge of the wire and number of turns possible on the former making them ideal for use in measuring circuits and Whetstone bridge type applications. They are also able to handle much higher electrical currents than other resistors of the same ohmic value with power ratings in excess of 300 Watts. These high power resistors are moulded or pressed into an aluminum heat sink body with fins attached to increase their overall surface area to promote heat loss and cooling. These types of resistors are called "Chassis Mounted Resistors". They are designed to be physically mounted onto heatsinks or metal plates to further dissipate the generated heat increasing their current carrying capabilities even further.
4.7k SMD Resistor Surface Mount Resistors or SMD Resistors, are very small rectangular shaped metal oxide film resistor. They have a ceramic substrate body onto which is deposited a thick layer of metal oxide resistance. The resistive value of the resistor is controlled by increasing the desired thickness, length or type of deposited film being used and highly accurate low tolerance resistors, down to 0.1% can be produced. They also have metal terminals or caps at either end of the body which allows them to be soldered directly onto printed circuit boards.
Surface Mount Resistors are printed with either a 3 or 4-digit numerical code which is similar to that used on the more common axial type resistors to denote their resistive value. Standard SMD resistors are marked with a threedigit
Measuring surface mount resistors is very easy with the help of digital multimeter. Most of the times when you check directly on the SMD resistors, you would get the right reading even without lifting a resistor lead. But not all digital multimeter can perform this kind of test. Select only the one that has the output voltage (measure at the probes) of less than 0.6 volts so that it won't trigger any semiconductor devices that can give you a false reading. Once you know how to calculate the SMD resistor code and using the right way to test SMD resistors on board , you could check lots of SMD resistors in the shortest time.
Resistor Power Rating When an electrical current passes through a resistor, electrical energy is lost by the resistor in the form of heat and the greater this current flow the hotter the resistor will get. This is known as the Resistor Power Rating. Resistors are rated by the value of their resistance and the power in watts that they can safely dissipate based mainly upon their size. Every resistor has a maximum power rating which is determined by its physical size as generally, the greater its surface area the more power it can dissipate safely into the ambient air or into a heatsink. A resistor can be used at any combination of voltage (within reason) and current so long as its "Dissipating Power Rating" is not exceeded with the resistor power rating indicating how much power the resistor can convert into heat or absorb without any damage to itself. The Resistor Power Rating is sometimes called the Resistors Wattage Rating and is defined as the amount of heat that a resistive element can dissipate for an indefinite period of time without degrading its performance. The power rating of resistors varies a lot from less than one tenth of a watt to many
hundreds of watts depending upon its size, construction and ambient operating temperature. Most resistors have their maximum resistive power rating given for an ambient temperature of +70oC or below.