4L80E (MT1)

4L85E (MN8)

4 SPEED w/O.D.

184

185

90

4L80E (MT1)
4L85E (MN8)

4 SPEED w/O.D.
Chevrolet & GMC Trucks & Vans, G10, G30,
Astro, Safari, Blazer, GMC Yukon, Suburban, C
& K Pickups, Isuzu NPR Pickup 91-99, Jaguar
XJS, XJ12

Rear Wheel Drive

17 Bolt Pan
DELUXE
KIT

MASTER
O/H KIT

LESS STEELS
KIT

OVERHAUL
KIT

GASKET &
SEAL KIT

To order Kits with all Borg Warner frictions, use a KB prefix instead of the traditional K prefix.
Rebuilder Kits (1)
Rebuilder Kits (2)

1
1

91-96
97-Up

K3400E-R
K3400F-R

K3400E
K3400F

K3400E-LS
K3400F-LS

F34900E
K34900F

F34900E-1

(1) Must purchase Jaguar pan gasket, part no. 13955JR, separately.
(2) 97-Up Master Overhaul Kit and Less Steels Kit contain bonded forward/direct pistons and turbulator steels.
ILL.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

1
1
1
1
1
1
1

91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-UP

K34908E
4L80E-HD2
4L80E-HTRK
4L80E-3
48-MOD
K34908AV
34961

91-Up 34C03

K4L80E

91-Up 34S01

N.L.

VALVE BODY KITS

TRANSGO

SUPERIOR

SONNAX

N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
177F
N.I.
N.I.

Shift Kit - Prevents Line Pressure/Shift Problems.....................................................

Reprogramming Shift Kit - High Performance, Heavy Duty......................................
Shift Kit - w/Sealing Rings & Shims.........................................................................
Shift Kit - Racing - Manual Shift Only.......................................................................
Conversion Kit - Valve Body Electronic to Modulator................................................
Valve Kit Actuator Limit..............................................................................................
Replacement Valve Body Separator Plate....................................................................
Shift Correction Package - Includes Complete Boost Valve & P.R. Train........................
Kit Sure Cure 4L80E . ................................................................................................

SK4L80E
4L80E-HD2
4L80E-HTRK
4L80E-3
48-MOD
48-ACT-TL
48-PLT-01

MISCELLANEOUS GASKETS & SEALS/PAN GASKETS

1F

Gasket - Oil Pan:

- Reinforced Plastic/Rubber - Exc. Jaguar...................................................................
- Fibre - Exc. Jaguar...................................................................................................
- Korcork - Exc. Jaguar..............................................................................................
- Reinforced Plastic - Jaguar......................................................................................
- Fibre - Jaguar..........................................................................................................

1
1
1
1
1

91-Up
91-Up
91-Up
93-Up
93-Up

13955R
13955F
13955S
13955JR
13955JF

8677743
8677743
8677743
JML10975
JML10975

Gasket - Pump Cover.................................................................................................

Seal - Pump Body To Case - Polyacrylate - Pink.........................................................
O - Ring - Pump Bolt..................................................................................................
Seal - Lathe Cut - Extension Housing/Case.................................................................

1
1
7
1

91-Up
91-Up
91-Up
91-Up

13898
13794
13268C
13271A

8677782
24210605
8655281
8681168

6F
7F

Gasket - Spacer To Valve Body...................................................................................

Gasket - Spacer To Case............................................................................................

1
1

91-Up
91-Up

13823A
13824A

24204268
24204253

Seal - Filter Neck - Steel Encased...............................................................................

Gasket - Accumulator Body........................................................................................
Gasket - Rear Servo Cover.........................................................................................
Sleeve - Oil Filler Tube................................................................................................
O-Ring - Turbine Shaft................................................................................................
Seal Accumulator 1-2 Inner .......................................................................................
Seal Accumulator 1-2 Outer ......................................................................................
O-Ring Electrical Converter........................................................................................

1
1
1
1
1
1
1
1

91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up

13987
13822
3916AL
13925
13223
13972
13973
3410LE

8656613
8661829
8675728
1259475
8661760
8678294
8661890
N.L.

2A
3A
N.I.
5F

8F
N.I.
10F
N.I.
N.I.
N.I.
N.I.
N.I.

91

4l80e/4L85E

REBUILDER KITS


DESCRIPTION
QTY.
YEAR

4L80E (MT1)
4L85E (MN8)
ill.

4 SPEED w/O.D.
DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

CLUTCH PLATES
Order Frictions with B prefix for Borg Warner brand, R prefix for Raybestos brand.
20B
22A
24C




24C
28D

28D


21B
21B
23A
23A
25C
25C
25C
25C
25C
25C
27C/D
27C/D
27C/D
27C/D
29D
29D
29D
N.I.

Friction - Overrun.......................................................................................................
Friction - 4th Clutch....................................................................................................
Friction - Forward & Direct:
- Smooth...................................................................................................................
- Radial Groove..........................................................................................................
- Graphite - Hi-Energy................................................................................................
- Forward - Heavy Duty - Waffle.................................................................................
- Forward Red .060 . .................................................................................................
Friction - Intermediate:
- Smooth - Flat - .080................................................................................................
- Smooth - Flat - .080 Hi-Energy.................................................................................
- Smooth - Flat - .071 - Hi-Energy..............................................................................
- Heavy Duty - Waffle.................................................................................................
Steel - Overrun - Flat..................................................................................................
Steel - Overrun - Flat - w/7 Holes - (Turbulator)..........................................................
Steel - 4th Clutch.......................................................................................................
Steel - 4th Clutch - w/4 Holes - (Turbulator)................................................................
Steel - Forward - Flat - .077.......................................................................................
Steel - Direct/Forward - Flat - .090.............................................................................
Steel - Direct/Forward - Flat - .060 ............................................................................
Steel - Direct/Forward .060 (Kolene) . ........................................................................
Steel - Direct .090 (Kolene w/Holes) . ........................................................................
Steel - Forward .077 (Kolene w/Holes) ......................................................................
Steel - Direct/Forward - Cushion - Dished - .054.........................................................
Steel - Direct/Forward - Cushion - Waved - 12T - 7.4L................................................
Steel - Direct/Forward - Cushion - Waved - 6T - 5.7L/6.5L..........................................
Steel - Forward (Kolene Wave w/Holes) .....................................................................
Steel - Intermediate - .070 Thick.................................................................................
Steel - Intermediate .076 (Kolene)..............................................................................
Steel - Intermediate (Kolene w/Holes) ........................................................................
Cushion Plate - Waved - Intermediate.........................................................................

3
4

91-Up
91-Up

34604
34504

8661571
8682802

10
10
10
AR
AR

91-Up
91-Up
96-Up
91-Up
91-Up

34304
34304A
34304H
34304W
34304RX

8655619
8623483
24202646
N.L.

4
4
4
4
3
3
4
4
4
5
AR
AR
4
5
1
1
1
1
4
AR
AR
1

91-Up
91-Up
96-Up
91-Up
91-Up
97-Up
91-Up
97-Up
91-Up
91-Up
91-UP
91-UP
97-UP
97-UP
91-96
97-Up
97-Up
97-UP
91-Up
91-UP
97-UP
97-Up

34404D
34404DH
34404H
34404W
34605
34605B
34505
34505B
34305A
34305C
34305X
34305KX
34305CH
34305AH
34305D
34305E
34305F
34305H
34405A
34405AK
34405HK
D34420B

8675521
N.L.
24242966
N.L.
8661569
24204287
8661579
24204283
8623849
8625197
N.L.
N.L.
N.L.
N.L.
8680816
24205559
24205560
N.L.
8675522
N.L.
N.L.
24204497

1
1
1
1
1
1

91-Up
91-98
99-Up
91-Up
91-99
99-Up

D34715
D34715A
D34715D
D34715B
D34715C
D34715F

8681449
8661582
24205818
8675557
8675519
24205827

PRESSURE PLATES

35B
36A
36A
37C
38D
38D

Overrun Clutch...........................................................................................................
4th Clutch..................................................................................................................
4th Clutch..................................................................................................................
Direct Clutch..............................................................................................................
Intermediate Clutch - w/Lip........................................................................................
Intermediate Clutch - w/o Lip......................................................................................

FILTERS/FILTER KITS
Order Filter Kits with FK prefix for Cork & Neoprene, FFK prefix for Fibre.

N.I.
N.I.
45F
45F
46F
47F
N.I.

92

Filter Kit - Oil - Exc. Jaguar.........................................................................................

Filter Kit - Oil - Deep Pan............................................................................................
Filter - Oil...................................................................................................................
Filter - Oil - Deep Pan.................................................................................................
Screen - Shift Solenoid Feed (Under Valve Body Plug)................................................
Screen - Force Motor Feed.........................................................................................
Screen - Case TCC Solenoid......................................................................................

1
1
1
1
1
1
1

91-96
97-Up
91-96
97-Up
91-Up
91-Up
91-Up

FK34661F
FK34661G
34661F
34661G
34713A
34713B
34713C

N.L.
N.L.
8684221
24204277
8661709
8661715
8661834

4L80E (MT1)
4L85E (MN8)

4 SPEED w/O.D.
ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

BRAKE BANDS
Order NEW Brake Bands with B prefix for Borg Warner brand, R prefix for Raybestos brand.

50D
50D
50D
51E
51E

Front Band - 1" Wide (use servo pin length 2.530)......................................................

Front Band - 1-1/4" Wide (use servo pin length 2.730)...............................................
Front Band - High Performance .................................................................................
Rear Band - Double Wrap - Heavy Lugs......................................................................
Rear Band - Double Wrap - Relined............................................................................

91-Up
91-Up
91-Up
91-Up
91-Up

34325
34325B
34325X
34510
34510-RL

24202631
24210080
24202631
24202229
24202229

1
1
1
1
1
1
1

91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
97-Up

38151E
34743F
34743D
34743E
34745
38511
34746

24209839
8677463
8675730
8675731
8675517
8623056
24203511

1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1

91-96
97-Up
91-96
97-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-96
97-Up
91-96
97-Up
91-Up
91-Up
91-Up
91-Up
91-Up
02-Up

K34903E
K34903F
34001
34001C
34002A
34002S
34002B
34007
34002
34009
34003A
34003B
34002
34002C
34008
34004A
34006A
34006X
34005C
34005D

N.L.
N.L.
8682195
24205783
8683008
8683008
8661614
8661604
8623944
8661284
8655622
N.L.
8623944
N.L.
8623192
8624988
8677221
8677221
8661368
24221850

91-96
97-Up
91-Up
97-Up
91-Up
97-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up

K34901E
K34901F
34406AT
34406BT
34407
34407BT
34310
34710AT
34712A
34712T
34408
34409

N.L.
N.L.
8661789
24205833
8675729
24205722
8626423
8623430
8627153
8627153
8661894
8661893

4l80e/4L85E

1
1
1
1
1

METAL CLAD SEALS

54A
55F
55F
57F
59F
N.I.
N.I.

Front Pump - Flanged - Vamac...................................................................................

Extension Housing Seal - Boot Type - Large Diameter.................................................
Extension Housing Seal - Small Diameter....................................................................
Extension Housing Seal - Bearing Type.......................................................................
Case Seal..................................................................................................................
Manual Lever Shift Shaft Seal.....................................................................................
Center Support (Cooler Fitting)...................................................................................

BUSHINGS

N.I.
N.I.
60A
60A
61A
N.I.
62A
63B
64B
65C
66E
66E
67A
67A
68E
69F
70F
70F
71F
71F

Bushing Kit (34001C and 34003B Not Included).........................................................

Bushing Kit................................................................................................................
Pump Body - Front - Bronze - Narrow (.575)..............................................................
Pump Body - Front - Bronze - Wide (.715)..................................................................
Stator - Front..............................................................................................................
Stator - Front - Sonnax...............................................................................................
Stator - Rear..............................................................................................................
Overdrive Direct Drum - Front.....................................................................................
Overdrive Direct Drum - Rear......................................................................................
Forward Drum............................................................................................................
Center Support..........................................................................................................
Center Support..........................................................................................................
Sun Gear Shaft - w/o Groove......................................................................................
Sun Gear Shaft - w/Groove.........................................................................................
Planetary Carrier - Reaction........................................................................................
Output Shaft - Narrow................................................................................................
Case Bushing.............................................................................................................
Case Bushing - Solid Bronze - w/Lip...........................................................................
Extension Housing - Small O.D. (2.015 cast #8677464)............................................
Extension Housing - Large O.D. (2.021 cast #24221768)..........................................

SEALING RINGS/RING KITS

Order Sealing Rings with T suffix for Teflon.

N.I.
N.I.
76A
76A
77E
77E
78F
79F
80F
80F
81B
82B

Ring Kit - Complete....................................................................................................

Ring Kit - Complete (Contains Vespel)........................................................................
Front Pump Cover - Teflon..........................................................................................
Front Pump Cover - Vespel (PEAK).............................................................................
Center Support - Solid - Teflon...................................................................................
Center Support - Vespel (PEAK).................................................................................
Front (Intermediate) Servo Piston...............................................................................
Accumulator Piston - Inner - Available Teflon Only (3) . ..............................................
Accumulator Piston - Outer - Metal (3) ......................................................................
Accumulator Piston - Outer - Teflon (3) .....................................................................
Turbine Shaft To Stator Housing.................................................................................
Turbine Shaft To Forward Housing..............................................................................

1
1
2
2
4
4
1
1
1
1
2
2

(3) Limited coverage, most use rubber seal.

93

4L80E (MT1)
4L85E (MN8)
ill.

4 SPEED w/O.D.
DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

THRUST WASHERS/NEEDLE BEARINGS

N.I.
N.I.
N.I.
85A





86E
86E
87F
88F






88F
89E
90C
91C


N.I.

Washer Kit.................................................................................................................
Washer Kit - Selectives..............................................................................................
Washer Kit - Overdrive Planet.....................................................................................
Front Pump Selectives:
- .059 Blue.................................................................................................................
- .075 Red.................................................................................................................
- .091 Brown.............................................................................................................
- .107 Green..............................................................................................................
- .123 Black...............................................................................................................
Front Internal Gear/Reaction Carrier - 4 Tangs.............................................................
Front Internal Gear/Reaction Carrier - 2 Tangs (Plastic)...............................................
Output Shaft To Case: - Front - 4 Tangs......................................................................
Output Shaft To Case - Rear - 3 Tangs:
- .074-.078................................................................................................................
- .082-.086................................................................................................................
- .090-.094................................................................................................................
- .098-.102................................................................................................................
- .106-.110................................................................................................................
- .114-.118................................................................................................................
Output Shaft To Case - Rear - Bent Tangs - .090 (To Salvage Case)............................
Center Support To Reaction Drum..............................................................................
Forward Clutch Hub To Clutch Housing.......................................................................
Forward Clutch Hub To Direct Clutch Housing - .062...................................................
Forward Clutch Hub To Direct Clutch Housing - .078...................................................
Forward Clutch Hub To Direct Clutch Housing - .094...................................................
Sun Gear Bearing To Ring Gear...................................................................................

BEARINGS

SHIMS

N.I.
92C
93F
94E
95F
96B

Bearing Kit - 32404 Bearing Not Included...................................................................

Carrier/Forward Clutch...............................................................................................
Rear Internal Gear - 3 Piece........................................................................................
Center Support To Sun Gear - 3 Piece........................................................................
Sun Gear To Rear Internal Gear - 3 Piece....................................................................
Overdrive Planet (Captured)........................................................................................

N.I.
N.I.

Gear - Rear Ring - .010..............................................................................................

Shim Output Shaft - .005 ..........................................................................................

1
1
1

91-Up
91-Up
91-Up

K34907E
K34907G
K34442

N.L.
N.L.
N.L.

AR
AR
AR
AR
AR
1
1
1

91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up

34208G
34208H
34208J
34208K
34208L
34501A
34501C
34501A

8677571
8677572
8677573
8677574
8677575
8626372
24214809
8626372

AR
AR
AR
AR
AR
AR
AR
1
1
1
1
1
1

91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
98-Up

34601
34601A
34601B
34601C
34601D
34601E
34601T
34401
34339
34301
34301C
34301D
34403

8625401
8625402
8625403
8625404
8625405
8625406
N.L.
8624783
8624196
8624781
N.L.
N.L.
24211821

1
1
1
1
1
1

91-Up
91-Up
91-Up
91-Up
91-Up
91-Up

K34907B
32404
34922
34920
34921
66503

N.L.
8628202
8623922
8623920
24208848
N.L.

AR
AR

91-Up
91-Up

34412
34413

N.L.
N.L.

HARD PARTS
Hard Parts may only require the base number for OEM/Aftermarket New. A "N" suffix may also be required.
Use a "D" prefix for Delco, or a "-R" suffix for remaufactured.
Exceptions are listed individually.
NOTE: A separate column is provided to indicate a primary or specific brand/type.
ill.

DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REFerence NO.

115A
115A
116A
116A
116A
117A
117A

Pump Complete.................................................................................................. R
Pump Complete.................................................................................................. R
Pump Body - w/Gears ........................................................................................ R
Pump Body - w/Gears ........................................................................................ R
Pump Body - w/Gears........................................................................................
Front Pump Cover..............................................................................................
Front Pump Cover..............................................................................................

1
1
1
1
1
1
1

91-96
97-Up
91-96
97-Up
91-Up
91-96
97-Up

34300
34300A
34210
34210A
K34210
34200E
34200F

N.L.
N.L.
8680908
24211287
24211287
24205398
24204303

118A
118A
120B
120B
121B
121B

4th Clutch Housing - (Reman only has Piston & Spring).....................................

4th Clutch Housing - (Reman only has Piston & Spring).....................................
Input Shaft - 1st Design (Partial Oil Hole)............................................................ R
Input Shaft - 2nd Design (Through Oil Hole)........................................................
Overrun Clutch Housing - .310 roller design.......................................................
Overrun Clutch Housing - .195 roller design.......................................................

1
1
1
1
1
1

91-98
99-Up
91-92
93-Up
91-02
02-Up

34965
34965A
34931
34931A
34935
34935A

24200789
24215124
8683900
24200128
8680918
N.L.

94

4L80E (MT1)
4L85E (MN8)

4 SPEED w/O.D.
ill.

DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REFerence NO.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

91-Up
91-Up
91-02
02-Up
91-Up
91-92
93-02
02-Up
91-02
91-02
02-Up
91-Up
91-96
97-Up
91-Up
91-Up
91-96
97-Up
97-Up
97-Up
91-Up

K34935
34915
34925
34925A
K34201
34930
34930A
34930B
K34930
K34930A
K34930B
K34932
34945
34945A
34946
34947
34916
34916R
34917R
34918R
34950

24222160
8661567
7471001
12431003
N.L.
N.L.
N.L.
24215530
N.L.
24200130
N.L.
N.L.
8680917
N.L.
8661611
8661837
8675511
24204961
24204957
24207501
24209311

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

91-Up
91-Up
91-Up
91-Up
91-96
97-98
99-Up
91-Up
91-Up
91-96
97-98
99-Up
91-96
91-96
97-Up
91-01
91-01
02-Up
91-Up
91-Up
91-Up
91-01
91-01
02-Up
91-96
91-96
97-Up
91-96
91-96
97-98
99-Up
99-Up

34418
34418X
K34418X
34951A
34846A
34846B
34846C
34402A
34402B
34970
34970A
34970B
34971
34971A
34971B
34972
34972A
34972B
34999
34999A
34999S
34973
34973A
34973B
34974
34974A
34974B
K34970
K34970A
K34970B
K34970C
K34970E

8623116
8633173
8633173
N.L.
8680914
24208849
24217454
8623842
7471009
8661708
24207247
24207264
8626807
8627130
24209475
24212051
8681946
24215026
8626112
8627199

HARD PARTS (Cont.)

Overrun Clutch Housing Package (3) . ...............................................................
Overrun Clutch Piston - Bonded Rubber..............................................................
Roller: Overdrive Clutch - Plastic Cage - Roller O.D. .310...................................
Roller: Overdrive Clutch - Plastic Cage - Roller O.D. .195...................................
Pump Gear Set...................................................................................................
Overdrive Planet - 1st Design (2 Notches At Spline) - .310 roller design.............. R
Overdrive Planet - 2nd Design (4 Notches At Spline) - .310 roller design.............
Overdrive Planet - 3rd Design - .195 roller design...............................................
Overdrive Planet/Shaft Package - 1st Design - .310 roller design......................... R
Overdrive Planet/Shaft Package - 2nd Design - .310 roller design........................
Overdrive Planet/Shaft Package - 3rd Design - .195 roller design........................
Planet Kit Overdrive Repair.................................................................................
Forward Drum (Reman only has Piston & Spring)...............................................
Forward Drum (Bonded Piston Type)..................................................................
Forward Hub......................................................................................................
Direct Hub.........................................................................................................
Direct Piston (Aluminum)................................................................................... D
Direct Piston (Bonded Rubber)...........................................................................
Forward Piston (Bonded Rubber).......................................................................
Forward Piston - Center Sleeve (Bonded Rubber w/.086 Orifice).........................
Direct Clutch Housing - w/Inner Race (Reman only has Piston & Spring)............
Sprag - Intermediate Clutch:
- 16 Element.....................................................................................................
- 34 Element- Heavy Duty.................................................................................
- 34 Element - Heavy Duty - w/Outer Race (.790 Wide Outer Race)...................
Intermediate Race - Outer (.790 Wide)................................................................ R
Center Support (Reman only has Piston & Spring)..............................................
Center Support (Reman only has Piston & Spring)..............................................
Center Support (w/ Rear Bearing Recess) (Reman only has Piston & Spring) . ..
Roller - Low Clutch - 1st Design........................................................................
Roller - Low Clutch - 2nd Design - w/Extended Tabs (Late Design Planet)..........
Sun Gear Shaft...................................................................................................
Sun Gear Shaft - w/o ring gear front .040 spacer (4.410 Journal to Journal).......
Sun Gear Shaft - w/ ring gear front .040 spacer (4.375 Journal to Journal)........
Sun Gear - Helical Cut........................................................................................
Sun Gear - Straight Cut......................................................................................
Sun Gear - Helical Cut - w/ deep grooves...........................................................
Reaction Carrier - 4 gear - Helical Cut . .............................................................. R
Reaction Carrier - 4 gear - Straight Cut............................................................... R
Reaction Carrier - 5 gear - Helical Cut................................................................. R
Output Carrier Silencer Ring - Plastic - .175 Thick..............................................
Output Carrier Silencer Ring - Plastic - .170 Thick..............................................
Output Carrier Reluctor.......................................................................................
Output Carrier - 4 gear - Helical Cut ...................................................................
Output Carrier - 4 gear - Straight Cut..................................................................
Output Carrier - 5 gear - Helical Cut....................................................................
Internal Gear - w/Shaft - Helical Cut - w/ Hollow Shaft........................................ R
Internal Gear - w/Shaft - Straight Cut - w/ Hollow Shaft....................................... R
Internal Gear - w/Shaft - Helical Cut - w/ Solid Shaft........................................... R
Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut......................... R
Planet Package - w/Sun, Front/Rear Planets & Ring - Straight Cut....................... R
Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut......................... R
Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut......................... R
Planet Package - w/Sun, Front/Rear Planets & Ring - Helical Cut - 5 Gear........... R

4l80e/4L85E

121B
122B
126B
126B
127A
128B





128B
129C
129C
135C
136C
142D
142D
144C
N.I.
146D
148D



150D
155E
155E
155E
159E
159E
160E
160E
160E
161E
161E
161E
162E
162E
162E
163E
N.I.
164E
168E
168E
168E
169F
169F
169F
N.I.
N.I.
N.I.
N.I.
N.I.

24212052
8675612
24214966
8661892
8675532
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

(3) Package contains new design overdrive drum. OD planet, OD roller, piston
return spring & snap ring. Individual parts not interchangeable with earlier parts.

95

4L80E (MT1)
4L85E (MN8)
ill.

4 SPEED w/O.D.
DESCRIPTION

BRAND

QTY.

YEAR

PART NO.

REFerence NO.

HARD PARTS (Cont.)

170F
170F
170F
170F
170F
171F
172F
172F
172F
174F
174F
174F

176F
176F
176F
176F
176F
176F
178F
178F
179F
180F
180F
188F
188F
195F
195F
195F
N.I.
N.I.
N.I.

177F
184A
184A
185A
185A
186A
186A
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.L.
N.I.
N.I.
N.I.
N.I.

Output Shaft - 7-3/8" - Short Spline - w/ O-Ring.................................................

Output Shaft - 7-5/8" - Long Spline - w/o O-Ring................................................
Output Shaft - 8-1/2" - Short Spline - w/ O-Ring.................................................
Output Shaft - 4-3/8" - Short Spline - w/o O-Ring...............................................
Output Shaft (LHD)............................................................................................
Extension Housing Slip Yoke Bearing..................................................................
Case - Early Worm Track.................................................................................... R
Case - Late Worm Track..................................................................................... R
Case - Late Worm Track - Rear Cooler Fitting Design.......................................... R
Extension Housing - 2WD................................................................................... R
Extension Housing - 4WD................................................................................... R
Extension Housing - Motor Home....................................................................... R

1
1
1
1
1
2
1
1
1
1
1
1

91-96
91-96
91-96
91-96
91-96
91-Up
91
92-96
97-99
91-Up
91-Up
91-Up

34980
34980A
34980B
34980C
34980D
34976
C4L80
C4L82
C4L87
34989
34989A
34989B

8661595
8661596
8661597
8661598
8661634
8670754
N.L.
N.L.
N.L.
8677464
8680912
8680913

- w/Temperature Switch.....................................................................................
- w/o Temperature Switch .................................................................................
- w/Holley Type Solenoid . .................................................................................

1
1
1

91-92
92-96
97-03

P34990E
P34990G
P34990J

N.L.
N.L.
N.L.

Valve Body: w/TOT Switch................................................................................. R

Valve Body: w/o TOT Switch............................................................................... R
Valve Body: w/Holley Type Solenoid................................................................... R
Rear Servo/Accumulator Piston - 2nd Design - w/D Seals - Large Pin................. R
Rear Servo/Accumulator Piston - 2nd Design - w/D Seals - Small Pin................. R
Piston - 1-2 Accumulator & Seal Package (4) . .................................................
Accumulator Housing - w/Pistons - Torque Damper Design................................ R
Accumulator Housing - w/Pistons - Non Torque Damper Design......................... R
Pin - Rear Servo - Selective - 3.47" Long - Large Diameter................................. D
Pin - Rear Servo - Selective - 3.47" Long - Small Diameter................................. D
Piston - Front Servo w/Pin (short 2.530)............................................................ D
Piston - Front Servo w/Pin (long 2.730).............................................................. D
Piston/Sleeve - Front Servo - Package................................................................
Vent - Pump - Internal........................................................................................ D
Vent Tube - Plastic............................................................................................. D
Shaft - Manual Lever w/nut................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

91-92
92-96
97-03
91-Up
96-Up
91-Up
91-93
94-Up
91-Up
96-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up

34990
34990A
34990C
K34956
K34956A
K34955
34992
34992A
34708
34708G
K34986
K34986A
K34986S
34141
61141
34911S

N.L.
N.L.
N.L.
8680929
N.L.
24205250
8689993
8684220
8627195
24202583
24200418
24223081
N.L.
24200357
N.L.
N.L.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

91-Up
91-Up
91-Up
91-E95
L95-Up
91-E95
L95-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-93
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up

34961
DK34967
34887
D34966
D34966A
D34968
D34968A
K34968
K34968D
K34968S
D34985
DK34987
K34987S
D34152
D34152A
K34969
K34908AV
K34908V
K34908SV
34944
K34885
K34885A
K34885C
K34885D

48-PLT-01
8682998
N.L.
8680549
24202644
8682856
24202645
N.L.
N.L.
N.L.
8683088
24206749
N.L.
8682035
8684217
N.L.
48-ACT-TL
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

Valve Body - Premium Quality

VALVE BODY AND PUMP COMPONENTS

Replacement Valve Body Separator Plate............................................................

Pressure Regulator Valve Kit...............................................................................
Valve Pressure Regulator w/Ball ........................................................................
Pressure Regulator Boost Valve - .855................................................................
Pressure Regulator Boost Valve - .830................................................................
Pressure Regulator Boost Valve Sleeve - .855 dia...............................................
Pressure Regulator Boost Valve Sleeve - .830 dia...............................................
Valve w/Sleeve Boost.........................................................................................
Valve w/Sleeve Boost (w/O-Ring) ......................................................................
Valve w/Sleeve Boost Self-Regulating ................................................................
Piston - 3rd Accumulator...................................................................................
Piston - 4th Accumulator - w/Pin........................................................................
Piston w/Sleeve - 4th Accumulator . ..................................................................
Solenoid Clip - Variable Force Motor - Bosch Design...........................................
Solenoid Clip - Variable Force Motor - Holley Design...........................................
Valve - TCC Regulator - w/Spring.......................................................................
Valve Kit - Actuator Limit (Transgo).................................................................
Valve Kit - Actuator Limit (Transgo) - Refill......................................................
Valve Kit - Actuator Feed Limit (Use Reamer - T-9141)........................................
Springs: 1-2/2-3 Shift Valves.............................................................................
Plug End PR/TCC Valve (.625 Diameter) ............................................................
Plug End TCC Shift Valve (.668 Diameter) .........................................................
Plug End TCC Valve (Steel .500 Diameter) .........................................................
Plug End TCC Valve (Aluminum .500 Diameter) .................................................
(4) Eliminates the possibility of 1-2 shift shutter.

96

4L80E (MT1)
4L85E (MN8)

4 SPEED w/O.D.
ill.

DESCRIPTION

QTY.

YEAR

PART NO.

REFERENCE NO.

1
1
1
1

91-Up
91-Up
91-Up
91-Up

5A-149
5T-149
5R-149
5A-150

24230288
N.L.
N.L.
24230289

1
1
1
1
1
1
1
1
1
1

91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
91-Up
95-03
04-Up
91-92

5D-151
5A-151
5T-151
5R-151
31R-4L80
31T-4L80
15D-135
15D-327
15D-327A
20D-100

24210864
24210864
24210864
24210864
N.L.
N.L.
24222077
24229422
24221125
8661818

1-2 91-Up
1-2 91-Up

20A-101
20D-101

24203876
24203876

1
1
1
1
1

91-93
91-03
91-03
04-Up
93-Up

5D-152
5D-152A
5T-152
5D-152C
5A-152K

8677314
24220158
24220158
24225320
N.L.

1
1
1
1
1
1
1
1
1

91-03
91-03
94-03
94-03
94-03
04-Up
04-Up
94-Up
94-Up

35D-100
35R-100
35T-103
35R-103
35D-103J
35D-103B
35R-103B
35R-104
30A-344

24200161
24200161
24222798
24222798
N.L.
24224906
24224906
N.L.
N.L.

91-Up
91-Up
97-Up
97-Up
-
-
-
-
-
-
-
-
-
-
-
-
-

96-328
96-328B
96-460
96-480
T-2903
T-2904
T-2905
T-2924
T-2926
T-2928
T-2930
T-2962
T-2974
T-2995
T-2995-SL
T-9138
34Y02

8661762
8686124
24205102
24207013
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

ELECTRICAL PRODUCTS
Solenoid Assembly:
- 1-2 Shift - Black......................................................................................................
- 1-2/2-3 Shift - Teckpak............................................................................................
- 1-2/2-3 Shift - Rostra..............................................................................................
- 2-3 Shift - Gray......................................................................................................
Solenoid:
- PWM - TCC.............................................................................................................
- PWM - TCC.............................................................................................................
- PWM - TCC - Teckpak..............................................................................................
- PWM - TCC - Rostra................................................................................................
Solenoid - Master Kit - Rostra....................................................................................
Solenoid - Master Kit - Teckpak..................................................................................
Manifold Pressure Switch...........................................................................................
Park/Neutral Switch - Manual Lever - Some Models - 7 Pin/4 Pin (2 Connector)..........
Park/Neutral Switch - Manual Lever - 11 Pin (1 Connector)........................................
Temperature Sensor - Valve Body - Can Update To 35D-100.......................................

N.I.


N.I.

N.I.

N.I.

N.I.

Wiring Harness:
- w/Temperature Control - Internal/External.................................................................
- w/Temperature Control - Internal/External - Rostra....................................................
- w/Temperature Control - Internal Only - Teckpak.......................................................
- w/Temperature Control - Internal Only - Rostra.........................................................
- w/Temperature Control - Internal Only - Jaguar.........................................................
- w/Temperature Control - Internal Only......................................................................
- w/Temperature Control- Internal Only - Rostra..........................................................
- External - Rostra......................................................................................................
Module - Interceptor...................................................................................................

Input/Output Speed Sensor (Output Sensor 94-Up 4WD NLA).....................................

Input/Output Speed Sensor (Output Sensor 94-Up 4WD NLA).....................................
Solenoid - Variable Force Motor:
- Bosch Design - Silver (Use w/Clip D34152)............................................................
- Holley Design - Black (Use w/Clip D34152A)..........................................................
- Teckpak...................................................................................................................
- Holley Design - w/ White Molded Connector.............................................................
- Valve Repair.............................................................................................................

4l80e/4L85E

190F




191F




N.I.
N.I.
N.I.
N.I.
N.I.
192F

N.I.
N.I.
193F

MISCELLANEOUS PRODUCTS
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.

Bolt - Center Support.................................................................................................

Bolt - 4th Housing......................................................................................................
Case Fitting - Push In.................................................................................................
Cooler Line Case Fitting - Rear...................................................................................
Oil Pump Assembly Teflon Seal Installer And Resizer Kit..............................................
Center Support Teflon Seal Installer And Resizer Kit....................................................
Intermediate Clutch Pack Alignment Tool....................................................................
Direct Clutch Outer Lip Seal Protector.........................................................................
Fourth Clutch Piston/Housing Lip Seal Protector.........................................................
Forward Clutch Lip Seal Protector...............................................................................
Forward & Direct Inner Lip Seal Protector...................................................................
Pump Alignment Band................................................................................................
Turbine Shaft Teflon Seal Installer And Resizer Kit.......................................................
Rear Bushing Case Boring Tool...................................................................................
Sleeve - Rear Case Replacement................................................................................
Electrical Connector Remover.....................................................................................
Technical Manual.......................................................................................................

1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1

97