03/07/2012 tugasan mekanikal: report bengkel CNC EDM DIE SINKING

1/4 mienasukasuki.blogspot.com/2011/08/report-bengkel-cnc-edm-die-sinking.html
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report bengkel CNC EDM DIE SINKING
Introduction of Electric Discharge Machining (EDM)
Electric discharge machining (EDM) is a manufacturing process whereby a
wanted shape of an object of workpiece is obtained using electrical discharges
(sparks). The material removal from the workpiece occurs by a series of
rapidly recurring current discharges between two electrodes, separated by a
dielectric liquid and subject to an electric voltage.
Introduction of EDM Die Sinking Machine
EDM die sinking machine consists of an electrode and workpiece that are
submerged in an insulating liquid such oil or, less frequently, other dielectric
fluids. The electrode and workpiece are connected to a suitable power
supply.
As the electrode approaches the workpiece, dielectric breakdown occurs in
the fluid forming a plasma channel and a small spark jumps. These sparks
usually strike one at a time because it is very unlikely that different locations in
the inter-electrode space have the very identical local electrical charachetistics
which would enable a spark to occur simultaneously in all such locations.
The EDM die sinking process is most widely used by the mould-making tool
and die industries, but is becoming a common method of making prototype
and production parts, especially in the aerospace, automobile and electronics
industries in which production quantities are relatively low.
Objectives
1. Starting a CNC EDM sinking.
2. Write a CNC program
3. Prepare and display a graph cuts using Autocad applications and Mycam
4. Coordinate offset coordinate position of the die on the workpiece
5. Programming and cutting operations on both machines
6. Stop the machine CNC EDM die sinking
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CNC EDM
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Nurul Amalina Manshor
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03/07/2012 tugasan mekanikal: report bengkel CNC EDM DIE SINKING
2/4 mienasukasuki.blogspot.com/2011/08/report-bengkel-cnc-edm-die-sinking.html
Die sinking EDM work steps
1. The main switch is open
2. Die sinking EDM controller switches open and the safety button is
released the use of machines
3. Home panels, manual (F2) is pressed
4. coordinates X, Y and Z coordinates are adjusted to adjust the position of
the electrodes
5. cycle start switch is pressed to heat the engine system
Step work PROGRAMMING
1. Oil pump is opened to drain the liquid (oil) which aims to
reduce sparks during cutting.
2. G54 Work coordinate;
3. Absolute coordinate G90;
4. Position Z 50.0;
5. Position X 50.0, Y 50.0;
6. Position Z 0.5
7. Line 3-axis Z I1 B1 -0.5;
8. NG position Z 50.0;
9. Oil pump off
Step work EDIT
1. F1 Edit, input
2. F8 file, input
3. F1 load, input
4. Yes, input
5. Enter the name of data file, input
6. Enter, input
7. F10 exit, input
8. F2 Dialogue, input
9. Key in program, input
10. Exit, input
Step work for EDGING (auto)
1. Manual, input
2. Exit center, F6 input, input
3. Column X, Y, Z, input. Using a ruler, the distance between the
axes at work things are included. Electrodes are moved
automatically to adjust the center position of work objects
4. Ix, the input
5. Ly, the input
6. LZ, input
7. Cycle start
CNC EDM DIE SINKING MACHINE
03/07/2012 tugasan mekanikal: report bengkel CNC EDM DIE SINKING
3/4 mienasukasuki.blogspot.com/2011/08/report-bengkel-cnc-edm-die-sinking.html
Posted by miena at 04:32
Safety precautions when handling EDM machines
1. Make sure there are no leaks in the tank dielectric liquid tank hose
and pipe connections.
2. Make sure a fire extinguisher near the machine for use in emergencies.
3. Make sure the materials are installed in areas where the right job.
4. Make sure the electrodes are not touching the thing work.
5. Make sure the cutting wire is not touching things work.
6. Make sure each cable there is no leakage.
7. Clear oily liquid that is in place the working substance during the installation
process.
8. Clean all dirt in the tank desk and storage tanks.
9. Wear appropriate clothing while using machines.
Conclusion
The desired objectives have been successfully implemented. We have
successfully used Die sinking EDM machine with skill and know how to
enter the program and run machine for the design of the products made. In
addition, we also know how to apply the program to form the G-code to
get the result as above. All that was taught to us was really helpful
to our advantage as we go into the working world later.
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