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CLIENT PROJECT PROJECT NO. TITLE DOC. NO.

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LUPIN LTD. NEW MPP PLANT AT TARAPUR 145/2004 PIPING & FITTINGS SPECIFICATIONS AE/LUPIN/001/2004 REV. 0 DATE : 17.05.2004 COOLING WATER, CHILLED WATER ( 50C), HOT WATER LOW PRESSURE STEAM (3 KGS/CM2G) NON IBR, N2, PROCESS & CHILLED BRINE (-200C)

APPLICATION

PIPE CODE TEMPERATURE PRESSURE PIPE :

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CS1 DESIGN -20 C to 250 C 7 Kg/cm2G : 1.5 MM


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WORKING -200 C to 1400 C 3 Kg/cm2G

CORROSION ALLOWANCE

IS 1239 Heavy, ERW, Plain ends upto 40 NB & Beveled ends for50 NB & above Approx. 6 8 M length, Dimensions as per ANSI B 36.10 ELBOW (900 / 450) : ASTM A105 SCH CL 3000 # socket welded for 25 NB & Below ASTM A 234 Gr.WPB SCH 40 SMLS Butt welded ends for 40 NB & above Dimensions as per ANSI B = 16.11, R = 1.5D EQUAL / UNEQUAL TEE JOINT : 1) 2) 3) ASTM A105 SCH CL 3000# socket welded for 25 NB & below ASTM A234 Gr. WPB SCH 40 SMLS Butt welded ends for 40 NB & above Dimensions as per ANSI B 16.11 upto 25 NB & ANSI B 16.9 for 40 MM & above :

FLANGES / BLIND FLANGES

IS2062 Gr. B with serrated face. Drilling as per ASA150 # Min. 12 THK. SWRF for upto 25 NB & below & SORF for 40 NB & above REDUCERS (CONCENTRIC/ECCENTRIC) HALF COUPLINGS CAPS : : : ASTM A234 Gr. WPB SCH 40 SMLS welded ends Dimensions as per ANSI B 16.9 Upto 40 MM ASTM A105, SCH CL 3000# Dimensions as per ANSI B 2.1 1968 ASTM A 234 Gr WPB SCH 40 SMLS Dimensions as per ANSI B 16.9 NUT BOLTS & WASHERS: Bolts full threaded with Hexagonal Head & Nut with 02 No. Washers. BSW threading & IS 1367 make GKW/Equivalent for other Application. GASKET : Min 3 THK, Ring type, Self Centering CAF, Non-Metallic For COOLING WATER, HOT WATER, CHILLED WATER, CHILLED BRINE (250C) LP STAEM; Make : CHAMPION. For PROCESS :- Non Asbestos (Lupin to Confirm)
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APPLICATION PIPE CODE DESIGN TEMPERATURE DESIGN PRESSURE CORROSION ALLOWANCE PIPE :

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PROCESS, DMW SS6 -200 C TO 2000 C -1 to 6 Kg/cm2G NIL

SA 312 TP 316 SCH 10S ERW Beveled ends Random length 6 8 M. Dimensions as per ANSI B 36.19. ELBOW : ASTM A403 Gr. WP 316 SMLS SCH 10S 900 / 450, R = 1.5D, Beveled ends Dimensions as per ANSI, B16.9 STUBEND : ASTM A403 Gr. WP 316 SMLS long neck thickness SCH 10S Beveled ends with serrated face. Dimensions as per ANSI, B 16.11 BACKING FLANGES ANSI B 16.5. REDUCERS AND TEES : ASTM A403 Gr. WP 316 SCH 40 SMLS welded ends Upto 25NB, SCH 10S for 40NB & above Dimensions as per ANSI B 16.9 HALF COUPLINGS : Upto 40 MM ASTM A403 Gr. WP 316, SCH CL 3000# Dimensions as per ANSI B 2.1 1968 CAPS : ASTM A 403 Gr. WP 316 SCH 40 SMLS. Dimensions as per ANSI B 16.9 Upto 40NB, SCH 10S for 50NB and above. NUT BOLTS & WASHERS: Bolts full threaded with hexagonal head & nut with 02 No. Washers as per IS 1367 make GKW/Equivalent GASKET : Non asbestos with PTFE enveloped. Min 3 THK, Ring type, Self Centering : IS2062 Gr. B SOFF Drilling & Rating as per ASA150 # min. 12 THK. Dimensions as per