Internal Use Only

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PLASMA TV SERVICE MANUAL

CHASSIS : PU82C

MODEL : 60PG60
CAUTION

60PG60F-UA

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

INPUT

MENU

ENTER

VOL

CH

SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.

General Guidance
An lsolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitary that may be inadvertently introduced during the service operation. If any fuse (or Fusible Resistor) in this monitor is blown, replace it with the same specified type. When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB. Keep wires away from high voltage or high temperature parts.

Leakage Current Hot Check (See below Figure)

Plug the AC cord directly into the AC outlet. Do not use a line Isolation Transformer during this check. Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each esposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to 0.5mA. In case any measurement is out of the limits sepcified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.

Leakage Current Hot Check circuit

AC Volt-meter
Leakage Current Cold Check(Antenna Cold Check)
With the instrument AC plug removed from AC source, connect an electrical jumper across the two AC plug prongs. Place the AC switch in the on positioin, connect one lead of ohm-meter to the AC plug prongs tied together and touch other ohm-meter lead in turn to each exposed metallic parts such as antenna terminals, phone jacks, etc. If the exposed metallic part has a return path to the chassis, the measured resistance should be between 1M and 5.2M. When the exposed metal has no return path to the chassis the reading must be infinite. An other abnormality exists that must be corrected before the receiver is returned to the customer.
Good Earth Ground such as WATER PIPE, CONDUIT etc.
0.15uF

To Instrument's exposed METALLIC PARTS

1.5 Kohm/10W

CANADA: LG Electronics Canada, Inc. 550 Matheson Boulevard East Mississauga, Ontario L4Z 4G3 USA : LG Customer Interactive Center P.O.Box 240007, 201 James Record Road Huntsville, AL 35824 Digital TV Hotline 1-800-243-0000

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TABLE OF CONTENTS
SPECIFICATIONS.................................................................4 ADJUSTMENT INSTRUCTIONS ..........................................5 TROUBLE SHOOTING GUIDE ...........................................11 BLOCK DIAGRAM...............................................................16 EXPLODED VIEW...............................................................24 EXPLODED VIEW PARTS LIST .........................................25 SCHEMATIC DIAGRAM.......................................................... PRINTED CIRCUIT BOARDS .................................................

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 3 -

LGE Internal Use Only

SPECIFICATIONS
42PG60 (42PG60-UA) 41.1 x 28.9 x 12.1 inches 1044.4 x 735.4 x 308.0 mm 41.1 x 26.7 x 3.1 inches 1044.4 x 680.6 x 79.6 mm 61.7 pounds / 28.0 kg 55.1 pounds / 25.0 kg 50PG60 (50PG60F-UA) 60PG60 (60PG60F-UA)

MODELS Dimensions (Width x Height x Depth) With stand Without stand

48.6 x 33.4x 14.3 inches 57.2 x 38.7x 16.2 inches 1235.6 x 849.3 x 364.1 mm 1455.0 x 985.0 x 414.0 mm 48.6 x 31.2 x 3.1 inches 57.2 x 36.4 x 3.3 inches 1235.6 x 792.8 x 79.6 mm 1455.0 x 924.8 x 84.1 mm 96.1 pounds / 43.6 kg 87.5 pounds / 39.7 kg 130.5 pounds / 59.2 kg 113.9 pounds / 51.7 kg

Weight

With stand Without stand

Power requirement Television System Program Coverage External Antenna Impedance Operating Temperature Operating Humidity Environment condition Storage Temperature Storage Humidity

AC100-240V ~ 50/60Hz NTSC-M, ATSC, 64 & 256 QAM VHF 2-13, UHF 14-69, CATV 1-135, DTV 2-69, CADTV 1-135 75 ohm 32 ~ 104F (0 ~ 40C) Less than 80% -4 ~ 140F (-20 ~ 60C) Less than 85%

The specifications shown above may be changed without prior notice for quality improvement.

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS
1. Application Range
This spec sheet is applied all of the PDP TV, PU82C chassis.

2. Specification
(1) Because this is not a hot chassis, it is not necessary to use an isolation transformer. However, the use of isolation transformer will help protect test equipment. (2) Adjustments must be done in the correct order. (3) The adjustments must be performed in the circumstance of 255C of temperature and 6510% of relative humidity if there is no specific designation. (4) The input voltage of the receiver be must kept 220V, 60Hz when adjusting. (5) The receiver must be operational for about 15 minutes prior to the adjustments. 1) After receiving 100% white pattern, the receiver must be operated prior to adjustment. (Or 8. Test Pattern condition in EZ - Adjust) 2) Enter into White Pattern - Press POWER ON Key on the Service Remote Control (S R/C) - Enter the Ez - Adjust by pressing ADJ Key on the Service Remote Control (S R/C). - Select 10. Test Pattern using the CH +/- Key and select the White by pressing the direction Key. Display the 100% Full White Pattern. [ Set is activated HEAT-RUN without signal generator in this mode. If you turn on a still screen more than 20 minutes (Especially Digital pattern(13 CH), Cross Hatch Pattern), an afterimage may occur in the black level part of the screen.

Test Pattern 2min 30sec

Test Pattern 30sec

[ Set is activated HEAT-RUN without signal generator in this mode.

HEAT RUN Preliminary action is applied to the test for afterimage discharge detection, and 100% FULL WHITE PATTERN must be operated automatically. Test for afterimage discharge detection 1) Pressing Power On key - Only operating by pressing Power On key 2) Full Test Pattern(2 min 30sec) --> Full Black Pattern(30sec) --> Full White Pattern(maintenance) - Full White Pattern when the main power is turned on again after being turned off 3) Pattern Mode is deselected by pressing CH +/-, Exit Key.

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS
Each PCB assembly must be checked by check JIG set. (Because power PCB Assembly damages to PDP Module, especially be careful)

(2) Vs Adjustment
1) Connect + terminal of D.M.M to Vs pin of P12 and connect terminal to GND pin of P12. 2) Adjust VR901 voltage to match that of the label on the Top/Right of the panel. (Deviation : 0.5V)

3. PSU(Power Supply Unit) Voltage Adjustment (Va, Vs Voltage Adjustment)

Adjust the voltages Va and Vs supplied from the PSU to the module within the specified range of each module to supply the stable power

3-1. Test Equipment

(1) D.M.M 1EA (2) Voltage adjustment bar

3-2. Adjustment(60)
(1) Va Voltage Adjustment
1) Connect + terminal of D.M.M to Va pin of P812 and connect terminal to GND pin of P812. 2) Adjust VR901 voltage to match that of the label on the Top/Right of the panel. (Deviation : 0.5V) Connection Diagram of Power Adjustment for Measuring (Power Board): 50

3-4. Adjustment(42)
(1) Va Voltage Adjustment
1) Connect + terminal of D.M.M to Va pin of P812 and connect terminal to GND pin of P812. 2) Adjust VR901 voltage to match that of the label on the Top/Right of the panel. (Deviation : 0.5V)

(2) Vs

Voltage Adjustment

1) Connect + terminal of D.M.M to Vs pin of P812 and connect terminal to GND pin of P812. 2) Adjust VR951 voltage to match that of the label on the Top/Right of the panel. (Deviation : 0.5V)

(2) Vs

Voltage Adjustment

1) Connect + terminal of D.M.M to Vs pin of P812 and connect terminal to GND pin of P812. 2) Adjust VR951 voltage to match that of the label on the Top/Right of the panel. (Deviation : 0.5V)

Connection Diagram of Power Adjustment for Measuring (Power Board): 60

3-3. Adjustment (50)

(1) Va Adjustment
1) Connect + terminal of D.M.M to Va pin of P12 and connect terminal to GND pin of P12. 2) Adjust VR951 voltage to match that of the label on the Top/Right of the panel. (Deviation : 0.5V)

Connection Diagram of Power Adjustment for Measuring (Power Board): 42(EAY32808901)

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS
4. Component 480i/1080p RGB 1080p Adjustment
Component 480i/1080p RGB 1080p adjustment to set the black level and the Gain to optimum. (3) After receiving signal for at least 1 second, press the ADJ Key on the Service R/C to enter the Ez - Adjust and select the 4. ADC 1080p Comp1/RGB. Pressing the Enter Key to adjust automatically component1. (4) When the adjustment is over, 'ADC Component1 Success is displayed. If the adjustment has errors, 'ADC Component1 1080p Fail is displayed. (5) After the Component1 adjustment is over, convert the RGB-DTV Mode and start RGB adjustment. When the adjustment is over, 'ADC RGB 1080P Success is displayed. (6) Readjust after confirming the case Pattern or adjustment condition where the adjustment errors. Error massage is Component1 Not Connected or Not Valid Format or Check Signal Status. (7) After adjustment is complete, exit the adjustment mode by pressing the ADJ KEY.

4-1. Test Equipment

(1) Service R/C (2) 801GF(802B, 802F, 802R) or MSPG925FA Pattern Generator (480i/1080p The Horizontal 100% Color Bar Pattern adjust to within 0.70.1Vp-p)

<Fig. 1> Adjustment Pattern: 480i/1080p 60Hz Pattern [ Because the above pattern can differ by the model and pattern for each device, you must check the pattern first.

5. EDID(The Extended Display Identification Data)/DDC (Display Data Channel) Download

It is the feature to implement the Plug and Play which automatically reconfigures the usersl environment to directly use by exchanging information without any command directly to the PC or the monitor by the user, which is established by the VESA

4-2. ADC 480i Component1 Adjustment

(1) Check the connection Component1 to the Test Equipment. (MSPG-925FA => Model: 209, Pattern: 65) (2) Select Component1 as the input with 100% Horizontal Color Bar Pattern(HozTV31Bar) in 480i Mode and select Normal in screen. (3) After receiving signal for at least 1 second, press the ADJ Key on the Service R/C to enter the Ez - Adjust and select the 3. ADC 480i Comp1. Pressing the Enter Key to adjust automatically. (4) When the adjustment is over, 'ADC Component1 Success is displayed. (5) If the adjustment has errors, 'ADC Component1 480i Fail is displayed. And error massage(Component1 Not Connected or Not Valid Format or Check Signal Status) is displayed for 1 second.

5-1. HDMI EDID Data Input

(1) Required Test Equipment
1) PC, Jig for adjusting DDC. (PC serial to D-sub Connection equipment) 2) S/W for writing DDC(EDID data write & read) 3) D-Sub cable 4) Jig for HDMI Cable connection

(2) Preparation for Adjustments & Setting of Device

1) Set devices as below and turn on the PC and JIG. 2) Open S/W for writing DDC (EDID data write & read). (operated in DOS mode)

4-3. ADC 1080p Component1/RGB Adjustment

(1) Check the connection Component1, RGB to the Test Equipment (MSPG-925FA => Model: 225, Pattern: 65) (2) Select Component1 as the input with 100% Horizontal Color Bar Pattern(HozTV31Bar) in 1080p Mode and select Normal in screen.

LCD TV SET (or Digital Board)

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS
5-2. EDID DATA for PU82C

: EDID for HDMI-3 (DDC (Display Data Channel) Data)

EDID table =

: EDID for HDMI-1 (DDC (Display Data Channel) Data)

EDID table =

: EDID DATA for RGB : EDID for HDMI-2 (DDC (Display Data Channel) Data)
EDID table = EDID table =

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS
6. Adjustment of White Balance
6-1. Required Test Equipment
(1) Color Analyzer : CA-210 (CH 10), CA-100(CH-10), CA100+(CH-10) => To adjust color temperature of Plasma, CS-1000 is the Color Analyzer and should be set to use CH 10 in which white, red, green, and blue color are corrected. Conduct the adjustment according to the coordinates for White Balance adjustment in the table below. (2) Computer for adjusting (necessary for the automatic adjustment, possible to communicate with the RS-232C, Baud Rate : 115200) (3) Video Signal Generator MSPG-925F 720p, 216Gray (Model :217, Pattern 78) Connection Diagram for HDMI Input

6-3. White Balance Adjustment Method

Basically it uses the internal pattern but when internal pattern is not possible, you can select HDMI input for adjustment. Through the option at the most bottom part of the Ez Adjust Menu 7.White Balance menu, you can select NONE, INNER and HDMI, and the default is set to INNER. When the adjustment cannot be done with the internal pattern, you can select HDMI input for adjustment.

[ Requirements for Automatic Adjustment

(1) The illuminance of surroundings 10 lux or less; preventing light in surroundings as much as possible (2) The location of the Probe 1) For PDP: place the color analyzer (CA-100, CA-100+) close to the surface of a module and start the adjustment. 2) For LCD: place the color analyzer (CA-210) close to the surface of a module within 10 cm and keep the probe of the color analyzer at 80 to 100 angle from the surface of a module.

For manual adjustment, press the ADJ KEY of the adjustment R/C to enter Ez Adjust 7.White-Balance, and the pattern is automatically displayed. (When you set the Option to INNER, the default is always set to INNER) (1) Connect the set according to the internal pattern or HDMI input in accordance with measuring device connection diagram. (2) Set the Baud Rate of RS-232C to 115200. It is set to 115200 as default. (3) Connect the RS-232C Cable to the set. (4) Connect the HDMI Cable to the set. (Limited to the set with HDMI option) (5) Select and adjust the model applicable to PU82C chassis from the adjuster. [RS-232C command used for the automatic adjustment] RS-232C COMMAND Meaning [CMD ID 00 00 00 00 00 00 DATA] 00 10 1f 20 2f ff White Balance Adjustment Start Gain Adjustment Start(Internal white pattern) Gain Adjustment End Offset Adjustment Start(Internal white pattern) Offset Adjustment End White Balance Adjustment End (Disappear Internal pattern) Wb 00 00-----white balance Automatic Adjustment Start Wb 00 10-----Gain Adjustment start (Internal pattern) Ja 00 ff------Adjustment Data

6-2. Connection Diagram of Equipment for Measuring (Automatic Adjustment)

(internal pattern)

wb wb wb wb wb wb

Connection Diagram for Internal Pattern

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

ADJUSTMENT INSTRUCTIONS
Jb 00 c0 ... Wb 00 1f-----Gain Adjustment End *(wb 00 20(Start), wb 00 2f(End))----- When adjust Off-set Wb 00 ff------White Balance Automatic Adjustment End (Disappear Inside pattern)

-When R Gain is Fixed at Default value(192) Adjust G gain and B gain with decreasing Default values from 192 -When B Gain is Fixed at Default value(192) Adjust R gain and G gain with decreasing Default values from 192 -When G Gain is Fixed at Default value(192) Adjust R gain and B gain with decreasing Default values from 192

[Adjustment Map] RS-232C COMMAND [CMD ID DATA] Cool R Gain G Gain B Gain R Cut G Cut B Cut Jg Jh Ji Mid Ja Jb Jc Warm Jd Je Jf 00 00 00 Min CENTER (DEFAULT) Cool 184 187 192 64 64 64 Mid 192 183 161 64 64 64 Warm 192 159 95 64 64 64 192 192 192 127 127 127 Max

One of R/G.B Gain should be fixed at 192 and adjust two Gain Value with decreasing the Default values from 192. (7) Use the Vol. +, - key for adjustment. (8) When the adjustment is completed, press the ENTER ( KEY) button to move to the Ez Adjust screen. Press the ADJ KEY to exit the adjustment mode.

6-4. Automatic Adjustment

(1) Execute POWER ON() of the adjustment R/C to execute automatic adjustment. (2) Set the Baud Rate to 115200. (3) Always start adjustment with wb 00 00 and end adjustment with wb 00 ff (4) Adjust the offset if necessary

6-5. Manual Adjustment

(1) Required Test Equipment: CA-210 (CH 10), CA-100(CH10), CA-100+(CH-10) => To adjust color temperature of Plasma, CS-1000 is the Color Analyzer and should be set to use CH 10 in which white, red, green, and blue color are corrected. Conduct the adjustment according to the coordinates for White Balance adjustment in the table below. (2) Enter the Ez - Adjust by pressing the ADJ on the Service R/C. (3) Select 10.TEST PATTERN using the CH + / - KEY and press the Enter KEY to execute a heat run for more than 30 minutes. (4) Execute a Zero Calibration for CA-210 and put it at distance of less than 10Cm from the PDP module surface center during the adjustment. (5) Select 7. White-Balance of Ez - Adjust by pressing the ADJ KEY on the Service R/C. Then enter adjustment mode by pressing the Right KEY (G) . (The internal pattern of full white appears by pressing G) (6) The adjustment is conducted in three levels of color temperature; COOL, MEDIUM, and WARM.

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

TV/CATV(Analog ) doesn t display

Check TU1 Pin16(Video output) Can you see the normal signal?
YES NO

Could you measure VCC voltage(3Pin) of TU1 & IIC lines(7,8Pin)? Are they all normal?
YES

You should replace TUNER. Check the input(Pin1) of Low-Pass Filter (IC808). Can you see the normal waveform?
YES NO

After checking the C800(0.1uF Cap), you can suspect that PCB is bad.

Check the output(pin8) of Low-Pass Filter(IC808). Can you see the normal waveform?
YES

NO

After checking the Power of Low-Pass Filter you should decide to replace Low-Pass Filter or not.

Check the Capaciter(C658) in front of BCM3553 chip. Can you see the normal waveform?

NO

After checking the pattern between pin8 of IC808 and C658, you can suspect that PCB is bad..

YES

This board has big problem because Main chip(BCM3550) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3553 or not.

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Video doesn t display

Check JP7004. Can you see the normal waveform?
YES NO

JK701 may have problem. Replace this Jack.

Check the Registor(R732). Can you see the normal waveform?

NO

replace Part(R732).

YES

Check the C651 in front of BCM3553 chip. Can you see the normal waveform?

NO

After check the pattern between R703 and C651, You can suspect that PCB is bad.

YES

This board has big problem because Main chip(BCM3553) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3553 or not.

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 12 -

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

Component doesn t display

Check JP7001,J7015. Can you see the normal waveform?
YES NO

JK700, JK702 may have problem. Replace this Jack.

Check the L700, L704. Can you see the normal waveform?
YES

NO

Replace the Part (L700, L704)

Check the C638, C628 in front of BCM3553. Can you see the normal waveform?

NO

After check the pattern between L703 and C651, You can suspect that PCB is bad.

YES

This board has big problem because Main chip(BCM3553) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3553 or not.

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

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LGE Internal Use Only

TROUBLE SHOOTING GUIDE

RGB_PC doesn t display

Check JP7032,JP7033,JP7034. Can you see the normal waveform?
NO

JK705 may have problem. Replace this Jack.

YES NO

Check the C635, C636, C637 in front of BCM3553. Can you see the normal waveform?

After check the pattern between input of BCM3553 and JK705 , You can suspect that PCB is bad.

YES

Check JP7029,JP7030. Can you see the normal waveform?

NO

JK705 may have problem. Replace this Jack.

YES

This board has big problem because Main chip(BCM3553) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3553 or not.

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 14 -

LGE Internal Use Only

TROUBLE SHOOTING GUIDE

HDMI doesn t display

Check input connect JK602. Can you see the normal waveform?
NO

JK602 may have problem. Replace this Jack.

YES

Check DDC communication lines(IC601 Pin5,6)

YES

NO

After checking the Power of this chip, you should decide to replace this or not.

Check HDCP communication lines(IC102 Pin5,6)

YES

NO

After checking the Power of this chip, you should decide to replace this or not.

Check the input of PI3HDMI341ART(IC600), & IC703(TMDS141RHAR, HDMI4) This signal is TMDS. Can you see the normal waveform?
YES

NO

After checking the trace of TMDS lines and power of PI3HDMI341ART & IC703(TMDS141RHAR, HDMI4), you should decide to replace PI3HDMI341ART & IC703(TMDS141RHAR, HDMI4) or not.

Check the output of PI3HDMI341ART(IC600 ) & IC703(TMDS141RHAR, HDMI4). Can you see the normal waveform?
YES

NO

After checking the Power of PI3HDMI341ART or TMDS141RHAR. you should decide to replace PI3HDMI341ART & TMDS141RHAR or not.

Check the input and output of BCM3553. Especially you should check The H,V sync and clock. Can you see the normal waveform?

YES

This board has big problem because Main chip(BCM3550) have some troubles. After checking thoroughly all path once again, You should decide to replace BCM3550 or not.

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 15 -

LGE Internal Use Only

Block Diagram - Overview

AGC CTL (From BCM)

IF(AT)

X-tal(54M) Flash (16MB) DDR(128MB)

64Bit I/F Reset VSB/QAM/NTSC/SIF

AT/NT Tuner
74LVC14APW

CVBS

SIF

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
CVBS

Buffer

Buffer

CVBS/Y/C

HD/SD Video Encoder

Y/Pb/Pr Y/Pb/Pr

R/G/B

Video Front End

Digital out

(W)XGA Single Channel FHD Dual Channel

BLOCK DIAGRAM

- 16 -

H/V Sync

RGB-PC

SDA SCL

EEPROM

BCM3552(HD)/3(FHD)
PI3HDMI341ART (3x1,S/W) Audio DSP I2S

MCLK

To Micom

NTP3000 (Digital AMP)

24C16

HDMI

0/1/2
MCLK

Dual HDMI Rx

HDMI CEC

HDMI CEC (To Micom)

MTV416 (Micom) I2S Audio Input

I2S

Local KEY

IR USB2.0

COMP 1 COMP 2 AV 1 AV 2 RGB-PC Buffer

CS5345 (Audio SW/ADC/OP_A MP)

RS-232C

Dead IC when Standby Alive IC when Standby

Audio L/R MNT out ( L/R) SPDIF OUT

Video Audio
Option

LGE Internal Use Only

Signal path for CVBS, Component, RGB

BCM3552/3
CVBS 1 IF_P IF_N
Rear_S-Video_ S/W Side_CVBS_ S/W RGB S/W Component 1 Input GPIO[0:6] Component_1 S/W Component_2 S/W Rear_CVBS_ S/W

ANT/ Cable

TUNER

IF_P from TUNER for DTV

IF_N from TUNER for DTV

Comp1_Y

LPF 30Mhz

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes LVDS_Tx Out
26P(HD) 40P(FHD) LVDS LVDS Con. Con.

Comp1_Pb

LPF 30Mhz

Comp1_Pr

LPF 30Mhz
Component 2 Input

Comp2_Y

LPF 30Mhz

Comp2_Pb

LPF 30Mhz

Comp2_Pr

LPF 30Mhz
RGB Input

BLOCK DIAGRAM

- 17 DVO Out[0:29]
RGB H_Sync RGB V_Sync
DDC SDA to Micom for Download DDC SCL to Micom for Download

RGB_G

RGB_B

RGB_R

H Sync V Sync

DDC SDA

DDC SCL

EEPROM FOR EDID

Rear AV CVBS CVBS 2 L1/C1 CVBS 3 L2/C2

LPF 6 Mhz

Rear S_Video Y/C

LPF 6 Mhz

Side AV CVBS

LPF 6 Mhz

LGE Internal Use Only

Signal path for HDMI

TMDS341A Micom
MTV416

HDMI 0
HDMi_Sel_0 TMDS0 INPUT Switch Selection HDMi_Sel_2 Hot Plug Detect_0 Hot Plug Detect_1 HDMi_Sel_1
HDMi CEC Parallel connections with HDMi 0,1,2,4

BCM355/23

TMDS0 RX0+/TMDS0 RX1+/TMDS0 RX2+/TMDS0 RXCLK+/HDMi CEC +5V Power_0 Hot Plug Detect_0

LVDS out

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes LVDS_Tx Hot Plug Detect_2 GPIO[0:8] Out +5V Power_0 +5V Power_1 +5V Power_2 TMDS1 INPUT
DDC SCL3 DDC SDA3 EEPROM For EDID DDC SCL3 DDC SDA3
31P 31P LVDS Con. Con.

DDC SDA0

DDC SDA0

DDC SCL0

EEPROM For EDID

DDC SCL0

HDMI 1 TMDS1 RX0+/-

HDMI 4

BLOCK DIAGRAM

- 18 TMDS Out
DDC SDA

TMDS1 RX1+/TMDS1 RX2+/TMDS1 RXCLK+/HDMi CEC +5V Power_1 TMDS RX0+/TMDS RX1+/TMDS_Rx TMDS RX2+/Input0 TMDS RXCLK+/TMDS_Rx Input1

Hot Plug Detect_1

DDC SDA1

DDC SDA1

DDC SCL1 DDC SCL

EEPROM For EDID

DDC SCL1

DDC OUT DDC INPUT

Hot Plug Detect_3 +5V Power_3 HDMi CEC TMDS3 RXCLK+/TMDS3 RX2+/TMDS3 RX1+/TMDS3 RX0+/-

HDMI 2 TMDS2 RX0+/TMDS2 INPUT

HDCP SDA

NDA NCL

TMDS2 RX1+/TMDS2 RX2+/TMDS2 RXCLK+/HDMi CEC +5V Power_2 Hot Plug Detect_2

HDCP SCL

EEPROM for HDCP

DDC SDA2

DDC SDA2

LGE Internal Use Only

DDC SCL2

EEPROM For EDID

DDC SCL2

Signal path for AUDIO/ IF

AUD_LEFT/RIGHT P AUD_SPDIF
Buffer Buffer

MNT_Audio I2C SCL/SDA IF_P IF_N IF AGC CVBS

Buffer Buffer

MNT_L/R OUT

SPDIF OUT

SPDIF OUT(coaxial)

Broadcom
[BCM3552/3]
HDMI_RX_DATA/CLK SIF

I2S_CLK_IN I2S_DATA_IN I2S_LR_IN BCM_MCLK BCM_MCLK RESET I2S_CLK_OUT I2S_CLK_OUT/ I2S_DATA_OUT DATA_OUT/ I2S_LR_OUT LRCH OUT (NTP3000A) I2C SCL/SDA I2S_CLK_IN/DATA_IN /LR IN BCM_MCLK Switch Switch I2C SCL/SDA (I2S_MCLK)

FRONT END
SPK R OUT1A/B

TUNER (ATSC/NTSC )

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes SIF IN

HDMI (PC/DTV)

HDMI_TMDS 0/1/2/3CLK

BLOCK DIAGRAM

- 19 BTSC Decoder MPEG2 Dolby AUDIO Processor HDMI Rx Built in Internal I2S/SPDIF Convert

RESET

PWM MODULATOR/ POWER AMP [NTP3000A]

OUT2A/B

SPK L

Audio Switch [CS5345]

AV1_Audio

ANA L/R IN

[L1 / R1]

AV2_Audio

[L2 / R2]

RGB_Audio

[L3 / R3]

Comp1_Audio Comp2_Audio

[L4 / R4] [Rout/Lout] [L5 / R5]

LGE Internal Use Only

I2C MAP
5.0V 4.7K

BCM3553
ATSC/NTSC Tuner 0xC2
5.0V 4.7K

Address

I2C_Channel 0

I2C0_5V

I2C_Channel 1

I2C1_5V

0x9A HDCP Key EEPROM 0x74 0x94 0x??

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

BLOCK DIAGRAM

- 20 3.3V 1K

NVRAM CS5345

0xA6 0xD4 NTP3000 MTV416 PDP MODULE 0x54 0x50 0x

I2C2_3.3V 3.3VST 4.7K

I2C_Channel 2

I2C3_3.3V

LGE Internal Use Only

I2C_Channel 3

Power Sequence and Flow Diagram

REG IC BIAS Side power

+16V +16V
+9V IC803 KIA78R05F TU1 TDVF-H051F +5V_TUNER

NTP3000A (Sound IC)

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
IC202 ICL3232 RS-232C RX/TX +5.0 IC102 AT24C16AN (EEPROM) BCM I2C Pull up HDMI CEC IC809 3.3V_Reg

+12.0V +12.0V

IC811 KA7809

ST_5V ST_5V

Local key/IR power

BLOCK DIAGRAM

- 21 IC407 MTV416GMF ( micom ) IC201 USB_Power IC805 1.2V_Reg HPD 5V IF AGC RGB SW AV1/2 Component1/2 IC404 3.3V_MICOM IC402 RS232C Driver

Q804 SI4925BDY

IC403 NVRAM

IC500 CS5345

Q805 SI4925BDY

IC408 Comercial

IC810 2.6V_Reg

Inv/RL 3.3V->5V

LGE Internal Use Only

Power Sequence and Flow Diagram

REG IC BIAS +9.0V IC803 KIA78R05F TUNER +5V_TU IC811 KA7809ERTM

Side power

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes Tuner SIF BCM L/R OUT BIAS

+12V +12V

BLOCK DIAGRAM

- 22 BIAS RGB Buffer IC500 NTP300A

+16V +16V

LGE Internal Use Only

NOTES

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 23 -

LGE Internal Use Only

EXPLODED VIEW
305

300

120

306

307

303

304 121 207 560 310 571 570 301 209 302 208 201 210 601 202 250 203 206 205 580 207 520 603 602 204 205 200 206

A2

590

501 240 400

900

901

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

- 24 -

LGE Internal Use Only

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

MAIN(TOP)

MAIN(BOTTOM)

CONTROL(TOP)

PRE AMP(TOP)

CONTROL(BOTTOM) PRE AMP(BOTTOM)

Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes

LGE Internal Use Only

P/NO : MFL42040401

Feb., 2008 Printed in Korea

CANADA: LG Electronics Canada, Inc. 550 Matheson Boulevard East Mississauga, Ontario L4Z 4G3 USA : LG Electronics Alabama, Inc. P.O.Box 240007, 201 James Record Road Bldg 3 Huntsville, AL 35824