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The single demand for all cleanroom products is that as few particles as possible should be released into the environment. This is especially important for moving dynamic systems, for example E-Chains and cables. A high resistance to wear results in less particles, as well as ensuring a long life time. This is the common objective for the development of all igus-products. A new report of IPA, Fraunhofer Institut, proves the best possible classification ISO class 1 for a large number of igus-products.
Test results
E-Chains Result
ISO Class 1 ISO Class 1 ISO Class 3 ISO Class 2 ISO Class 3 ISO Class 4 Result
E-ChainSystems E3 and E6.CR IPA certified for ISO class 1 Now there are precise statements for all common igus E-Chains for use in clean rooms.
Chainflex
ISO Class 2 ISO Class 1 ISO Class 1 ISO Class 1 ISO Class 1
Chainflex-cables CF9, CF27, CF34 and pneumatic hose CF Clean Air IPA certified for ISO class 1 By including all cables with the same outer jacket material there are results for 620 different cables available ex stock.
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Particle generation measurement: For 100 minutes the air that is extracted at the moving test object is analysed for particles. Result: As shown in the graph i.e. NO particles larger 0,2 m were measured.
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Particle > 0,2 m per min
Test setup
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Classification chart
Class per DIN EN ISO 14644-1
1
Equivalent to US Fed.Std. 209E no compar. classification no compar. classification Class 1 Class 10 Class 100 Class 1.000 Class 10.000 Class 100.000
10
20
30
70
80
90
100
Test results with igus Chainflex cable CF354.25.04, v1=0,5 m/s, E-Chain E3.15.050.075.0 black
ISO Klasse 1 ISO Klasse 2 ISO Klasse 3 ISO Klasse 4 ISO Klasse 5 ISO Klasse 6 ISO Klasse 7 ISO Klasse 8
no compar. classification no compar. classification Class 1 Class 2 Class 3 Class 4 Class 5 Class 6
esd...
As well as clean room suitability, there is often a requirement for ESD protection. With the E-Chain Series "EasyChain" made of igumid NB, a range of products are available ex stock which have the best possible ESD-compatibility Level 1 acc. to Semi E780998 certified by IPA. Also a large number of E-Chains are available in ESD/ATEX-version on request with PTB certifcate. The ESD E-Chain even has a longer life time than the standard material. When compared with the traditional solutions using temporary conductive layers or built in static inhibitors, the igus options offer a long lasting and maintenance free conductivity. And additional advantage is the resistance to unfavourable environmental conditions. There is a large range of electrically conductive iglidur polymer bearing materials. I.e. the high-tech problem solver iglidur X with a specific volume resistance <105 cm and a surface resistance < 103 . Please request further iglidur-materials and technical data for your apllication!
Test design Result: Level 1, ESD-compatibility acc. to SEMI E78-0998, for E14.3.038.0 and E6.29.050.055.0
iglidur X
iglidur F
iglidur H 370
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igus GmbH Spicher Str. 1a D-51147 Kln (Cologne) Phone +49-2203-9649-0 Fax +49-2203-9649-222 info@igus.de www.igus.de
MAT0071371.2 12/2007