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Christian Pfeiffer
Sharjah Cement factory Kiln line no. 2 : rated 3,400 t/d Actual 4,000 t/d Kiln line no. 1 :
1st new mill: 2nd new mill: before conversion 800 t/d after conversion 2,200 t/d 3rd new mill:
150 t/h
Christian Pfeiffer
Areas to care for for sustainability in grinding plant performance: Mill shell lining Diaphragms Ball charge Separator performance
1st Mill: Diameter Grinding path length 1st compartment grinding path length degree of filling ball charge lining
4,2 m 13,0 m
Christian Pfeiffer
Conventional liner
Activator liner
Experience
f = 30 % n / nc = 75 %
f = 30 % n / nc = 75 %
94 %
100 %
Christian Pfeiffer
Christian Pfeiffer
2nd Mill mill size 4,4 m x 14,0 m grinding path length 1st compartment 4,5 m 2nd compartment 9,5 m speed 15,5 min-1 = 75 % critical speed drive side drive with Flender DMG2 Pi 4.400 kW
Intermediate diaphragm with flow control material and air flow strictly separated
Christian Pfeiffer
Christian Pfeiffer
Uncontrolled material transfer into 2nd compartment Material dispersed in air flow through central opening
Controlled material transfer into 2nd compartment Material and air flow separated
Flow control
Max. 5 % residue 1.0 mm
Fine grinding
Christian Pfeiffer
Christian Pfeiffer
Christian Pfeiffer
Smooth plate
Christian Pfeiffer
Diaphragm plates for 3.8 m mill New design: 40 % increase in open surface
Christian Pfeiffer
Mill Shell Lining System with Progressive Lifter and Classifying Plates for 2nd compartment
Christian Pfeiffer
Christian Pfeiffer
CPB 1
CPB 2
CPB 3
3rd mill from SCF: mill 4.6 m x 14.25 m grinding path length, Pi = 5,200 kW
Christian Pfeiffer
Christian Pfeiffer