DESIGN / DRAFTING GUIDELINES FOR STORAGE TANKS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 MOC : PDS SHALL BE REFERED FOR MOC. OPERATING PRESSURE : THIS EQUIPMENT WILL BE OPERATING UNDER ATMOSPHERIC PRESSURE. DESIGN PRESSURE : ATMOSPHERIC HYDROTEST PRESSURE : EQUIPMENT TESTING TO BE CARRIED OUT FOR WATER FILL-UP TEST ONLY. OPERATING TEMP. / DESIGN TEMP. : REFER PDS RADIOGRAPHY : ALL JOINTS WILL BE NIL. DP TEST : ALWAYS YES WORKING VOLUME / GROSS VOLUME : THIS IS TO BE FILLED AS PER PDS IN DESIGN DATA PROCESS FLUID AND FLUID DENSITY : THIS IS TO BE FILLED AS PER PDS IN DESIGN DATA TEST FLUID : THIS IS ALWAYS WATER EMPTY WEIGHT : CORRECT WEIGHT TO BE CALCULATED. OPERATING WEIGHT : WORKING VOLUME x PROCESS FLUID DENSITY + EMPTY WEIGHT. FULL OF WATER WEIGHT : (SHELL VOLUME+TOP CONE VOL.) x WATER DENSITY + EMPTY WEIGHT. NOZZLE SCHEDULE : AS PER PDS AND NOZZLE SIZES AND SERVICE TO BE CONFIRMED AFTER GETTING P&I DIAGRAM. NOZZLE PROJECTION ON SHELL/ CONE / DISH : REFER SKETCHES MOC FOR NOZZLE PIPES : UPTO 150 NB - IS 1239 PART-I & ABOVE 150 NB - IS 3589 THK FOR NOZZLE PIPES : UPTO 150 NB - HEAVY CLASS & ABOVE 150 NB - AS PER STD TABLE NOZZLE ELEVATIONS : REFER PDS SPECIAL REQUIREMENT : CENTRAL PIPE NOZZLE FLANGES : FLANGE STD. TO BE OBTAINED FROM PAL(PIPING).OR REFER PIPING SPECS. NOZZLE FLANGES MOC : FLANGE MOC WILL BE GENERALLY MS REF.PIPING SPECS. SHELL THICKNESS : REF. TABLE (IF THERE IS A CHANGE IN ANY DESIGN PARAMETER, GET THK. TO BE CONFIRMED BY DESIGN ENGINEER) BASE PLATE THICKNESS : THIS IS TO BE EQUAL TO SHELL BOTTOM COURSE THK. TOP PLATE THICKNESS : THIS IS EQUAL TO SHELL TOP COURSE THK. TOP CONE ANGLE : GENERALLY THIS ANGLE WILL 15 DEG. TO HORIZANTAL ( 150 DEG. APEX ) CURB CHANNEL : REFER TABLE SHELL STIFFENER : FOR MS EQPT. SHLL STIFFENER ARE NOT REQ. FOR AISI 304 EQPT. REF. TABLE. TOP CONE RAFTERS : REFER TABLE FOUNDATION BOLTS : NOT REQUIRED STANDARD REFERENCE DRG. / DOCUMENTS. : 1) MANHOLE SHELL 2) MANHOLE ( TOP CONE) 3) NAME PLATE 4) FABRICATION TOLERANCES 5) PAINTING SPEC ( EXTERNAL ). GENERAL NOTES : REFER ATTACHEND SHEET.

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THICKNESS TABLE FOR MS / SS STORAGE TANKS (WITHOUT SPRAY COOLING)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ID IN mm 0000 - 4499 4500 - 5499 5500 - 6499 6500 - 7499 7500 - 8499 8500 - 9499 9500 - 10499 10500 - 11499 11500 - 12499 12500 - 13499 13500 - 14499 1 6 6 6 6 6 6 6 6 6 6 6 FOR M.S. STORAGE TANKS 2 3 4 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 8 6 6 6 8 8 6 6 6 8 8 6 6 6 8 8 6 6 8 8 10 6 6 8 8 10 7 6 6 8 8 8 8 10 10 10 10 8 8 8 8 8 10 10 10 12 12 9 8 10 10 10 12 12 12 12 10 ID IN mm 0000 - 2999 3000 - 3999 4000 - 4999 5000 - 5499 5500 - 5999 6000 - 6499 6500 - 6999 7000 - 7499 7500 - 7999 8000 - 8499 8500 - 9999 FOR AISI 304 STORAGE TANKS 1 2 3 4 5 2.5 2.5 3 3 2.5 2.5 3 3 3 2.5 2.5 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 4 3 3 3 4 4 3 3 3 4 4 3 3 3 4 4 3 3 3 4 4 3 3 3 4 4 6 3 4 4 4 4 4 5 5 6 7 4 4 5 5 5 5 5 6 8 5 5 5 5 5 6 8 9 5 6 6 8 8 10 -

NOTE : 1. COURSE HEIGHT IS 1250 mm. 2. IF COMMITED THK. IS GRATHER THAN ABOVE TABLE THEN THAT THK. TO BE CONSIDERED.

SIZES FOR CURB CHANNEL

ID IN mm SIZE 0000 - 4999 ISMC 75 5000 - 9999 ISMC 100 10000 - 30000 ISMC 150 ID IN mm 0000 - 4999 5000 - 9999 10000 - 30000 SIZE ISMC 75 (WITH PARENT MATERIAL PAD PLATE) ISMC 100 (WITH PARENT MATERIAL PAD PLATE) ISMC 150 (WITH PARENT MATERIAL PAD PLATE)

RAFTER SIZES FOR STORAGE TANKS

ID IN mm NO. OF RAFTERS 0000 - 2999 N.A. 3000 - 3999 6 4000 - 4999 8 5000 - 5499 10 5500 - 6499 10 6500 - 7499 12 7500 - 9999 16 10000 - 11499 18 11500 - 11999 20 SIZES N.A. ISMC 75 ISMC 75 ISMC 75 ISMC 100 ISMC 100 ISMC 100 ISMC 100 ISMC 100 ID IN mm NO. OF RAFTERS 0000 - 2999 N.A. 3000 - 3999 6 4000 - 4499 8 4500 - 4999 8 5000 - 5999 10 6000 - 6499 10 6500 - 7499 12 7500 - 8499 14 8500 - 9999 16 10000 - 11499 18 11500 - 11999 20 SIZES N.A. 2.5 THK x 30 x 90 2.5 THK x 30 x 90 2.5 THK x 40 x 120 2.5 THK x 40 x 120 2.5 THK x 50 x 150 2.5 THK x 50 x 150 2.5 THK x 50 x 150 2.5 THK x 50 x 150 2.5 THK x 50 x 150 2.5 THK x 50 x 150

NOZZLE THICKNESSES
SIZE (NB) 15 25 40 50 65 80 100 150 200 250 300 350 400 450 FOR MS THK. HEAVY CLASS HEAVY CLASS HEAVY CLASS HEAVY CLASS HEAVY CLASS HEAVY CLASS HEAVY CLASS HEAVY CLASS 6 mm 6 mm 6 mm 6.35 mm 6.35 mm 6.35 mm MOC IS 1239 PART-I IS 1239 PART-I IS 1239 PART-I IS 1239 PART-I IS 1239 PART-I IS 1239 PART-I IS 1239 PART-I IS 1239 PART-I IS 3589 IS 3589 IS 3589 IS 3589 IS 3589 IS 3589 FOR SS FOR COPPER SIZE (NB) THK. MOC SIZE (OD) 15 SCH. 10S AISI 304 (ERW) 19.05 25 SCH. 10S AISI 304 (ERW) 28.6 40 SCH. 10S AISI 304 (ERW) 41.3 50 SCH. 10S AISI 304 (ERW) 54 65 SCH. 10S AISI 304 (ERW) 66.6 80 SCH. 10S AISI 304 (ERW) 79.3 100 SCH. 10S AISI 304 (ERW) 101.6 150 SCH. 10S AISI 304 (ERW) 152.5 200 SCH. 10S AISI 304 (ERW) 203.2 250 SCH. 10S AISI 304 (ERW) 254 300 SCH. 10S AISI 304 (ERW) 304.8 350 SCH. 10S AISI 304 (ERW) 355.6 400 SCH. 10S AISI 304 (ERW) 406.4 450 SCH. 10S AISI 304 (ERW) 457.2

FOR COPPER THK. MOC 2 mm DOW Cu 2 mm DOW Cu 2 mm DOW Cu 2 mm DOW Cu 2 mm DOW Cu 2 mm DOW Cu 2.5 mm DOW Cu 2.5 mm DOW Cu 2.5 mm DOW Cu 2.5 mm DOW Cu 3 mm DOW Cu 3 mm DOW Cu 3 mm DOW Cu 3 mm DOW Cu

GENERAL NOTES

1. ALL DIMENSIONS ARE IN mm AND LEVEL ARE IN METERS UNLESS OTHERWISE SPECIFIED. 2. NOZZLE PROJECTIONS ARE MEASURED FROM C/L OF EQUIPMENT OR FIXED REFERENCE LINE UPTO 3. ALL BOLT HOLES TO STRADDLE WITH PRINCIPLE CENTER LINE. 4. NECESSARY CARE TO BE TAKEN DURING HANDLING, WELDING & FABRICATION OF TANK TO AVOID SCRATCHES, PIN HOLES, BLOW HOLES, DENTMARKS FROM INSIDE/OUTSIDE OF THE TANK. 5. ALL INSIDE WELD JOINTS TO BE GROUND SMOOTH & OUTSIDE WELD JOINTS TO BE WIRE BRUSH CLE 6. ALL NOZZLE MATING FLANGES WITH LINER (IF APPLICABLE) TO BE PROVIDED. 7. BLANK CAF GASKET TO BE PROVIDED FOR HYDROTEST PURPOSE ONLY. 8. CLORIDE CONTENTS OF TEST FLUID (WATER) FOR HYDROTEST SHOULD NOT EXCEED 25 PPM. 9. AFTER HYDROTEST EQUIPMENT SHALL BE DRIED THOROUGHLY.

HERWISE SPECIFIED. R FIXED REFERENCE LINE UPTO THE FACE OF GASKET SEATING SURFACE.

BRICATION OF TANK TO AVOID OUTSIDE OF THE TANK. D JOINTS TO BE WIRE BRUSH CLEANED.

OULD NOT EXCEED 25 PPM.