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Scouring : Scouring is the process to remove wax, oil, fatty Acid from fabric to increase the water absorbency. This Process is Neutralize the fabric by using acid (HCL, CH3-CooH)
Objective: To remove wax, oil , fatty acid from the fabric. To improve the water absorbency of the fabric. To make the fabric high hydrophilic. To remove non cellulose substance in case of cotton. To get the uniform effect of dyeing & Printing.
Recipe
Wetting agent Sequestering Agent Soda Ash Stabilizer M:L Time Temp Ph
: : : : : : : :
Calculation: Sample
Weight =
= 520 =
= =
5 gm = 100 ml Sample Weight Recipe % Stock % Sample Weight Recipe % 100 Stock % 100 - (5+10+20+20+30+10) 100-95 5 ml
Recipe
Calculation:
Recipe: Direct dye (yellow) Leveling Agent Common Salt Soda Ash M:L Time Temp Ph
: : : : :
4% : 1 : 20 5 g/l 1 : 20 60 90 C 8-9
g/l g/l
Weight =
= 1020
10 gm =
200 ml
Formula For %
Formula g/l %
=
=
= =
Recipe
Calculation:
Sample Total liquor
Acid Dye (Blue) Leveling Agent Acetic Acid M:L Time Temp Ph
: : : :
: : 0.5 1 : 20 30 : 4.5-5.5
3% 1 g/l
g/l
90 C
Weight =
= 520
5 gm = 100 ml
Formula For %
Formula g/l %
=
=
100 - (15+10+5)
100-30 70 ml
Exp: 4
Dyeing of Jute Yarn with Basic Dye
Recipe
Calculation:
Basic Dye (Blue) Leveling Agent Ammonium Acetate Acetic Acid M:L Time Temp Ph
: : :
: :
: : 2 0.5 1 : 20 : 90 C 4.5-5.5
4% 1 g/l g/l 30
g/l
Weight =
= 520
5 gm =
100 ml
Formula For %
Formula g/l %
=
=
= =
Exp: 6
Dyeing of Jute Yarn with Basic Dye
Recipe
Calculation:
dye (Blue) Leveling Agent Hydrose NaoH M:L Vating Time Vating Temp Dyeing Time Dyeing Temp
: : : : : : :
4% 2 20 6 1 : 10 15 70 C : :
30 80 C
Weight =
= 1010
10 gm =
100 ml
Formula For %
Formula g/l %
=
=
= =