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Process Costing
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Learning Objectives
Identify
the types of firms or operations for which a process costing system is most suitable Explain and calculate equivalent units Describe the five steps in process costing Demonstrate the weighted-average method of process costing
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Learning Objectives
Demonstrate
costing Analyze process costing with multiple departments Prepare journal entries to record the flow of costs in a process costing system
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Learning Objectives
Explain
how process costing systems are implemented and enhanced in practice Account for spoilage in process costing
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Identify the types of firms or operations for which a process costing system is most suitable
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Chemicals Chemicals Oil refining Oil refining Textiles Textiles Paints Paints Flour Flour Canneries Canneries Rubber Rubber Steel Steel Food processing Food processing
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Dollar Amount
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Type of Product Cost So, direct labor and factory overhead are often combined into one product cost called conversion.
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job. job.
cost record for each job. cost record for each job.
Many unique jobs. Many unique jobs. Jobs built to customer Jobs built to customer
department or process. department or process. Work in process has a Work in process has a production report for each production report for each batch of products. batch of products. Homogenous products. Homogenous products.
Units continuously Units continuously
order. order.
produced for inventory in produced for inventory in automated process. automated process.
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Factory Overhead
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Products
Finished Goods
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Same Inventory accounts: raw materials, Same Inventory accounts: raw materials, work in process, and finished goods work in process, and finished goods
Same overhead assignment method: Same overhead assignment method: predetermined rate times actual activity predetermined rate times actual activity
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Unit cost =
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Equivalent Units
Same objective: determine We must now deal with the concept the cost of products of equivalent units.
Equivalent units is a concept expressing Same Inventory accounts: raw materials, partially complete units as a smaller number work in process, and finished goods of fully complete units. CostSame overhead assignment method: per Manufacturing costs for a period equivalent = predetermined rate times actual the period Equivalent units for activity unit
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Equivalent Units
Two one-half filled cups are equivalent to one full cup.
+
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So, 10,000 units 70 percent complete are equivalent to 7,000 complete units.
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Equivalent Units
During its first month of business, Jones During its first month of business, Jones started 15,000 units and completed 10,000 started 15,000 units and completed 10,000 units, leaving 5,000 units in process 30 percent units, leaving 5,000 units in process 30 percent complete. How many equivalent units of complete. How many equivalent units of production did Jones have for the month? production did Jones have for the month? a. 10,000 a. 10,000 b. 11,500 b. 11,500 c. 13,500 c. 13,500 d. 15,000 d. 15,000
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Equivalent Units
During its first month of business, Jones During its first month of business, Jones started 15,000 units and completed 10,000 started 15,000 units and completed 10,000 units, leaving 5,000 units in process 30 percent units, leaving 5,000 units in process 30 percent complete. How many equivalent units of complete. How many equivalent units of production did Jones have for the month? production did Jones have for the month? a. 10,000 a. 10,000 10,000 units + (5,000 units .30) b. 11,500 b. 11,500 = 11,500 equivalent units c. 13,500 c. 13,500 d. 15,000 d. 15,000
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Weighted-Average Costing
The weighted average method . . .
Makes no distinction between work done in the prior period and work done in the current period. Blends together units and costs in beginning inventory with units and costs in the current period.
Lets look at an example using data from the Molding Department of Hsu Toy Company for the month of June.
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10,000 units $ 10,000 1,060 1,620 $ 12,680 40,000 units 44,000 units 6,000 units ? ? ? $ 44,000 22,440 43,600 $ 110,040
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Weighted-Average Costing
First lets look at a flow chart showing the blending of units in beginning work in process inventory with units started during the month.
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Units completed and transferred are 100% complete for material, labor, and overhead.
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$54,000 50,000 equivalent units $23,500 47,000 equivalent units $45,220 47,600 equivalent units
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$ 47,520 ? ?
$ 22,000 ? ?
$ 41,800 ? ?
$ 111,320 ? ?
44,000 equivalent units @ $1.08 44,000 equivalent units @ $0.50 44,000 equivalent units @ $0.95
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6,000 equivalent units @ $1.08 3,000 equivalent units @ $0.50 3,600 equivalent units @ $0.95
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Distinguishes between work done in the prior period and work done in the current period.
Assumes units in beginning work in process inventory are completed and transferred first.
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FIFO Costing
Advantages of FIFO costing Inventory costs are more current as current period costs are assigned to units in process and units completed.
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FIFO Costing
Lets revisit the Molding Department of Hsu Toy company for the month of June. We will use the same data as before, but now we will use FIFO costing.
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10,000 units $ 10,000 1,060 1,620 $ 12,680 40,000 units 44,000 units 6,000 units ? ? ? $ 44,000 22,440 43,600 $ 110,040
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First lets look at a flow chart showing the flow of units in beginning work in process inventory and the flow of units started during the month.
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Step 1 Step 2 Physical Equivalent Units Units Material Labor Overhead 10,000 40,000 50,000
? ? ? ? ?
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10,000 0 7,000 From current production 34,000 34,000 34,000 44,000 34,000 41,000 6,000 ? ? 50,000 ? ?
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Units accounted for 60% of 6,000 units 100% of 6,000 units Completed and transferred: From beginning WIP 10,000 0 7,000 6,000 Started and completed in June From current production 34,000 34,000 34,000 34,000 Total 44,000 34,000 41,000 40,000 Ending work in process 6,000 6,000 3,000 3,600 Total units accounted for 50,000 40,000 44,000 43,600
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Step 1 Step 2 Physical Equivalent Units Units Material Labor Overhead 10,000 40,000 50,000
10,000 0 7,000 From current production 34,000 34,000 34,000 44,000 34,000 41,000 6,000 6,000 3,000 50,000 40,000 44,000
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$ 10,000 $ 1,060 $ ? ? ? ? ? ? ? ? ? ? ? ?
1,620 $ 12,680 ? ? ? ? ? ? ? ? ? ? ? ?
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1,620 $ 12,680 6,000 7,620 34,000 41,620 ? ? 9,570 22,250 88,740 110,990 ? ?
34,000 equivalent units @ $1.10 34,000 equivalent units @ $0.51 34,000 equivalent units @ $1.00
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$ 10,000 $ 1,060 $ 0 3,570 10,000 4,630 37,400 17,340 47,400 21,970 6,600 1,530 $ 54,000 $ 23,500
6,000 equivalent units @ $1.10 3,000 equivalent units @ $0.51 3,600 equivalent units @ $1.00
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$ 10,000 $ 1,060 $ 0 3,570 10,000 4,630 37,400 17,340 47,400 21,970 6,600 1,530 $ 54,000 $ 23,500
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FIFO costing results in a current period cost that can be used for performance evaluation. If there is no beginning inventory (JIT) or if beginning inventory is small, FIFO and weighted-average produce the same results.
Unit cost and cost assignment comparison from Hsu Toy Co. Equivalent unit costs: Materials Labor Overhead Cost of goods transferred Ending Inventory Weighted Average $ 1.08 0.50 0.95 $ 111,320 11,400 $ FIFO 1.10 0.51 1.00 $ 110,990 11,730
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costs that are transferred from a prior department to the costs that are transferred from a prior department to the current department. current department. These transferred-in costs are treated exactly like a direct These transferred-in costs are treated exactly like a direct material that is added at the beginning of a production material that is added at the beginning of a production process. process.
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transferred-in units and costs. We will transfer units transferred-in units and costs. We will transfer units from the Molding Department to the Finishing from the Molding Department to the Finishing Department. Department. The Finishing Department uses: The Finishing Department uses:
Conversion cost (a combination of labor and Conversion cost (a combination of labor and
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14,000 units $ 34,250 7,000 $ 41,250 44,000 units 50,000 units 8,000 units ? ? $ 25,000 47,000
$ 111,320 110,990
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Costs accounted for (Step 5) Costs assigned to units transferred $ 25,000 $ Cost of ending WIP inventory ? Total costs accounted for ?
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Costs accounted for (Step 5) Costs assigned to units transferred $ 25,000 $ Cost of ending WIP inventory 0 Total costs accounted for $ 25,000 $
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Costs accounted for (Step 5) Costs assigned to units transferred $ 25,000 $ Cost of ending WIP inventory 0 Total costs accounted for $ 25,000 $
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Prepare
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Work-in-Process InventoryMolding Dept. 44,000 Work-in-Process InventoryFinishing Dept. 25,000 Materials Inventory 69,000 To record direct materials costs added during June.
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Work-in-Process InventoryMolding Dept. 27,440 Work-in-Process InventoryFinishing Dept. 23,500 Accrued Payroll 45,940 To record direct labor costs incurred during June.
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Work-in-Process InventoryMolding Dept. 43,600 Work-in-Process InventoryFinishing Dept. 23,500 Factory Overhead Applied 67,100 To record the application of factory overhead to departments.
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Work-in-Process InventoryFinishing Dept. 111,320 Work-in-Process InventoryMolding Dept. 111,320 To record the weighted-average method of the cost of goods completed in the molding department and transferred out to the finishing department.
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Units Completed
To record the weighted-average method of the cost of goods completed in the finishing department.
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