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A global leader in power and automation technologies Leading market positions in main businesses
135,000 employees in about 100 countries $38 billion in revenue (2011) Formed in 1988 merger of Swiss and Swedish engineering companies
As one of the worlds leading engineering companies, we help our customers to use electrical power efficiently, to increase industrial productivity and to lower environmental impact in a sustainable way.
Electricals, automation, controls and instrumentation for power generation and industrial processes
Power transmission Distribution solutions Low-voltage products
Motors and drives Intelligent building systems Robots and robot systems Services to improve customers productivity and reliability
Power and automation are all around us You will find ABB technology
orbiting the earth and working beneath it,
crossing oceans and on the sea bed,
in the fields that grow our crops and packing the food we eat, on the trains we ride and in the facilities that process our water, in the plants that generate our power and in our homes, offices and factories
Tackling societys challenges on path to low-carbon era Helping customers do more using less
Rise in electricity demand by 2035 (under current policies)
Source: IEA, World Energy Outlook 2011
Terawatt-hour (TWh)
+99.7%
30,000
20,000
34,350
17,200 2009
10,000
Electricity demand is calculated as the total gross electricity generated less own use in the production of electricity and transmission and distribution losses.
ABB Group July 31, 2012 | Slide 6
12,500 2035
Improving capacity, reliability and efficiency in the grid A pioneer in smart technologies
Challenge
ABB solution
Renewable energy Key growth driver for both power and automation
Wave
Project examples
ABB scope
Three Gorges Dam (China) Wind Capital (US) Totana solar (Spain)
Boosting productivity and energy efficiency Example: Stora Enso, worlds biggest paper maker
Two-year revamp boosted productivity and cut CO2 by 170,000 tons/year ABB provided key control systems:
For boiler, collecting and analyzing data on pressure, flow, temperature, etc. from thousands of instruments For total control over power supply with real-time data
Leading power systems biggest-ever transformation Smarter, greener grid for more efficiency and reliability
Merging power and automation technologies makes electricity network more reliable, flexible, secure and efficient. Smart grid benefits include:
ABBs broad offering in both power and automation technologies positions it uniquely to support this evolution Transformation of grid to take place over several decades
Largest battery Longest and highest capacity power link Largest SVC installation Automation of largest alumina plant Longest conveyor belt
Largest gearless mill drive (for crushing ore) First 600 kV power link
ABB Group July 31, 2012 | Slide 11
Power and automation Substation in worlds of largest chemical tallest building cellulose plant
Shaping the world we know today through innovation Pioneering technology since 1883
Founding fathers 1900 Steam turbine Turbochargers Gas turbine 1930 1940
1920
Industrial robot
Gas-insulated switchgear
1970 1980 Variable-speed motor drives Electric propulsion systems Extended control systems
Ultrahigh voltage
1990
ABB Group July 31, 2012 | Slide 12
2000
Innovation is key to ABBs competitive advantage Leadership built on consistent R&D investment
* Comprises non-order related R&D and order-related development
More than $1.3 billion invested annually in R&D* 7,500 scientists and engineers Collaboration with 70 universities
MIT (US), Tsinghua (China), KTH Royal Institute of Technology (Sweden), Indian Institute of Technology (New Delhi), ETH (Switzerland), Karlsruhe (Germany), AGH University of Science and Technology (Poland)
Fashioning the world we will live in tomorrow Tackling challenges with customers and partners
R&D programs focus on incremental and breakthrough developments to address challenges including:
Integrating renewable power sources into the grid Enhancing power network efficiency, reliability and flexibility Improving industrial resource efficiency and asset productivity Optimizing flexibility and reliability
Developing sustainability of products and operations Lowering environmental impact and costs
Sustainability in product development
Focus on resource and energy efficiency of equipment over life cycle Independently verified Environmental Product Declarations for main products
eg, China: 63% cut in energy use per unit of revenue between 2002 and 2010
People make the difference The best want to work in a first-class environment
ABB is one of the worlds most global companies A culture of openness, flexibility and inclusiveness helps to attract top performers ABB strives for excellence in personal development, operational execution, health and safety, business ethics A Group-wide staff development program aims to bring a culture of leadership to every level of the organization
Committed to the highest standards of business ethics Integrity as bedrock of ABBs global culture
Whatever change may be going on in the world
around us, one thing remains unchanged: ABBs commitment to maintain the highest standards of business ethics and integrity. CEO Joe Hogan in ABBs Code of Conduct
Several reporting options in place for employees to report suspected violations; each report thoroughly investigated
A successful business and a reliable partner Strong financial position is competitive advantage
Revenue (US$ million) by quarter and annual operational EBITDA margin
50000 40000 30000
20000
ABB Group ABB Group July 31, 2012 Slide 18 July 31, 2012 || Slide 18
Well-balanced business and geographic portfolio Capturing growth opportunities, wherever they arise
Orders by division
% of total orders 2011 (non-consolidated)
Orders by region
% of total orders 2011
Share of employees
2011
Process automation
20% 25%
Power products
Americas
23%
21%
Power systems
30%
Mature markets
53%
Asia
Key deliverables
Transformers: power, distribution, traction, others UHV, HV and MV products, including switchgear Range of power capacitors Distribution automation products, eg, electronic relays
ABB Group July 31, 2012 | Slide 20
Transformers
Global presence: 34,000 employees and 110 plants in more than 35 countries 2010 revenues: $10.2 billion Main customers: Utilities, industries, EPCs, OEMs and distributors ABB is the worlds No. 1 in power products
Urban Electrification
Development, production and delivery of the full range of medium voltage products (1-52kV) Sales through direct sales people, system integrators (including ABB), and channel partners, such as OEMs and distributors Coverage of over 100 countries through focused sales forces
Utility substations
Distribution lines
Industrial plants
Ships
Distribution Automation
Modular Systems
ABB
ABB Group July 31, 2012 | Slide 27
ABB Medium Voltage Products Front End Sales model channels to market
36% (59% Utilities, 41% Industries)
14%
OEM End-User
Production Unit
FES
19%
EPC
18% DIST
Direct sales to other ABB systems units 12% of order volume Channels including ABB systems units represents 64% of orders
ABB Group July 31, 2012 | Slide 28
Source: OCS
Modular Systems
66 production lines in 34 sites in 27 countries AR, Buenos Aires AU, Moorebank BR, Guarulhos CA, Calgary CH, Zuzwil CN, Beijing CN, Tianjin CN, Xiamen (2) CZ, Brno DE, Ratingen EE, Maardu EG, 10th of Ramadan FI, Vaasa HU, Budapest IN, Baroda IN, Nashik IT, Dalmine KR, Chonan MX, San Luis Potos MY, Kuala Lumpur NO, Skien NZ, Henderson PE, Lima PL, Przasnysz RU, Moscow SA, Riyadh TR, Istanbul US, Coral Springs (FL) US, Florence (SC) US, Lake Mary (FL) US, Pinetops (NC) VN, Bac Ninh ZA, Longmedow
BU Controller A Sharma
BU Assistant E Schaerer
Technology G Salge
Operations G Wallin
Communications K Strong
Product Group Service Stephen Pearce will be leaving and Burhan Gundem will commence this position on 1/4/12.
ABB Group July 31, 2012 | Slide 30
ABB Medium Voltage Products Indoor apparatus vacuum and SF6 circuit breakers
Ratings
40.5kV ; 630 4000A 50kA (SF6),12.5 63kA (vacuum) Vacuum breaker (spring driven) Low end vacuum breaker (spring driven) Vacuum breaker (magnetic driven) SF6 breaker (spring driven)
Types
Versions
Fixed and withdrawable Primary and secondary distribution Spring and magnetic actuator mechanism IEC, GB, GOST and ANSI standards Global factories: Germany & Italy Regional factories: China - India Customization: USA, Poland, Egypt
Manufactured in
Innovations
Embedded pole vacuum technology SF6 autopuffer breaking technique Circuit breakers fully interchangeable Integrated protection device, i.e. eVD4
Ratings 7.2 12kV 400A up to 1.000.000 mechanical operations Types V-Contact VSC: magnetically driven Versions Fixed version
Manufactured in Italy & China Customisation: India Innovations Electronic feeders Magnetic actuator Slimline construction
Ratings
12 24kV; 630 800A ; up to 25kA GSEC half metal groundable and half insulated tank SHS2 metal groundable tank SFG - insulated tank Switch-disconnector (single or double spring operating mechanism with optionl motor operation ) Switch-disconnector with fuses (double spring operating mechanism with optionl motor operation ) Isolator (SHS2 only) (no spring operating mechanism) Italy (SHS2 and GSEC) China (SFG) Three position (Open/close/earth) Suitable for panel width 375mm Up to 5000 operation on open/close operation Up to 1000 operation on open/earth operation
Types
Versions
Manufactured in
Features
Ratings
12 36kV [ 1 ] 400 1250A [ 1 ] up to 30kA [ 1 ] NAL/NALF - wall mounted AirSwitch - rotary type Switch-disconnector with or without fuses (single or double spring operating mechanisms [ 2 ] ) Mechanically interlocked earthing switch Isolator (AirSwitch) Poland Gas blast and air pressure integrated arc extinguishing system Designed for easy installation inside panels and kiosks Variety of accessories Electrical endurance: class E3 [ 3 ] Up to 2000 operation mechanical lifetime
Types
Versions
Manufactured in
Features
3.6 36kV 6 315A up to 50kA CEF back up fuses CMF motor protection fuses Indoor/outdoor Different length Poland Designed and tested for cooperation with switch disconnectors and for SF6 compact switchgear High breaking capacity Low power losses Dimensions according to DIN and BS Striker pin medium type
Types
Versions
Manufactured in
Features
ABB Medium Voltage Products Current limiters and Ultra Fast Earthing Switches
[1] Rated interrupting current (RMS) [2] Short-time withstand current
40.5 kV; 5.000 A; 210 kArms [1] Fixed or Truck mounted; Loose component supply Germany Solves short-circuit problems in new substations and substation extensions Peak short-circuit current will never be reached
Versions
Manufactured in
Description
40.5 kV; 100 kArms [2] UniGear ZS1; ABB Service retrofit (also as extension for arc protection relays type REA); loose component supply Germany Active internal arc protection Works on principle of 3-phase short-circuit earthing Extinction of internal arcs in < 4 ms after detection Drastic reduction of destructive impacts
Available for
Manufactured in
Description
Ratings
Types
P series EP for indoor applications PT series Thermoplastic Embedded Poles OP series EP for outdoor applications VG series VI for circuit breaker applications VS series VI for contactor and switch applications
Germany, India Complete product family universal in application Excellent switching capabilities Long electrical and mechanical life Sturdy design and compact dimensions Direct embedding of vacuum interrupters (optimum protection against dust and dirt) Easy assembly on a switching device Maintenance free for life
Manufactured in
Features
Ratings and types 100 200 V Manufactured in Czech Republic Features Protection of power networks from ferroresonance effects Protection of voltage transformers from potential ferroresonant overcurrent Elimination of ferroresonance phenomena Active damping device To be connected to open delta of VTs DIN size
Vacuum, SF6, air interruption for different applications SF6 and air insulation
Complete variants for every market requirement Sealed contacts for longer life Automated for many thousands operations lifespan Feeder Automation capabilities
Fused cutouts and single-phase switches Ratings: up to 38 kV Types: ICX, NCX, LBU, EU, V. Manufactured in: US, China and Australia Features: Porcelain and silicone insulators Electronic single & three phase sectionalizers Ratings: up to 38 kV Type: AutoLink Manufactured in: Argentina Features
ABB Group July 31, 2012 | Slide 45
We secure the power distribution by offering solutions for the following application / protection areas:
Feeder protection Motor protection Transformer protection Line differential protection for feeders Arc protection Feeder automation for recloser protection and control Generator protection
The Relion family represents the latest generation of ABB protection and control products Relion offers the widest range of products for the protection, control, measurement and supervision of power systems for IEC and ANSI markets Relion products have been designed to implement the core values of the IEC 61850 standard to ensure interoperable and futureproof solutions
COM600 is an all-in-one communication gateway, automation platform and user interface solution for utility and industrial distribution substations with seamless IEC 61850 connectivity COM600 can be used as a local data warehouse for technical documentation and network data
The automation platform with its logic processor makes COM600 a flexible implementation platform for substation-level automation tasks
Supporting Products for Relion REA arc protection minimizes the risks of accidents
REA interrupts the fault current before the arc causes damage sending a tripping signal within 2.5 ms Detects light by means of an uncoated optical fiber forming an extended light sensor REA is a smart investment to ensure security for investments and assets in the switchgear
Multifunctional terminals capable of handling protection as well as measuring and control data
The most outstanding feature is configurability
The world-famous SPACOM protection relay family was the forerunner of the genuinely communicating micro-processorcontrolled relay solution The introduction of numerical technology in protective relays increased the performance and flexibility The next big step was to add communication capabilities to the protection relays during mid 80s
The preventive maintenance service for the SPACOM products provides a cost-effective solution for extending the life cycle and maintaining the protection capability of the SPACOM relays
Types and Ratings Advance - metal enclosed non-arc resistant switchgear up to 4000A / 50kA at 15kV SafeGear - arc-resistant switchgear up to 3000A / 50kA at 15kV Advance MCC - metal enclosed non-arc resistant motor control centre up to 50kA at 6.6kV SafeGear MCC - arc-resistant motor control centre up to 50kA at 7.2kV Manufactured in US, Mexico Features Full ANSI / UL compliance Classic and arc resistant solutions Single and double level panels Spring charged or electro-magnetic CB drives Integrated sensors and controls as required
(24kV,1250A , 25 kA) (24 kV, 2500A , 31.5 kA) (40.5kV, 2500A , 31.5 kA)
ZX1.5 (as ZX1.2 , 95 kV 1 min) ZX1.5-R (single & double pole version of ZX1.5 for railway) ZX2 ZX2.2 (40.5kV, 4000A , 40 kA,) (as ZX2 , ANSI )
Manufactured in Germany, China Features Medium voltage area shielded from surrounding Independent of environmental conditions Increased lifetime & safety Reduced dimensions Busbar-Plug technology for quick and safe installation
Types and Ratings SafeLink (12kV,630A , 20 kA) SafeLink CB (12kV,630A , 20 kA) SafeRing/Plus (24 kV,1250 A,25kA) SafeRing/Plus36 (40.5 kV, 630 A, 25kA) Versions With fuses or vacuum CB Optional built-in sensor technology Manufactured in Norway, China, India Features Medium voltage area shielded from surrounding Independent of environmental conditions Increased lifetime & safety Flexible connections for quick installation Completely insulated design Compact Maintenance free
Ratings Up to 1250A / 25kA at 24kV Types UniSec, UniSwitch, UniMix Manufactured in Italy, China, Egypt, Argentina, Indonesia Features Broad product portfolio, both functionally & accessories-wise Broad application range, industrial, utility & infrastructure applications Withdrawable and removable circuit breakers Switch disconnectors with fuse Flexible protection and controls Easy installation & maintenance
Customer specific or standard designs ABB designed, assembled and tested for quality Highly corrosion resistant design Operates in a radial or loop system SCADA ready or remote controlled available
Metal or concrete housings Walk in or non-walk in enclosures In ground or above ground Medium voltage primary or secondary switchgear with circuit breaker or switch disconnector
Steel Housing
Low Voltage Switchgear types: Fuse lists, Load break switches, or Circuit breakers
Dry or Oil type Transformer Manufactured in: Estonia, Hungary, India, Switzerland, China, Egypt, Vietnam, New Zealand, Norway and Saudi Arabia
Concrete Housing
Customer needs: Life cycle product support Highest product reliability and fast service response Optimized maintenance investment
ABB solutions: Installation and commissioning Spare parts Maintenance and field service Training
Customer needs: Exploit the latest technology for highest safety standards Cost-effective life extension Increase functionality
Customer needs: Reduce risk through pro-active service approach Utilize real-time data for fast recovery Optimize asset performance through condition analysis ABB solutions: Monitoring and diagnostics Engineering and consulting Site audits