PRESENTATION ON PROGRAMMBLE LOGICAL DEVICE (PLC) AT AUTOMATION SYSTEM

HO: 90-C, Shakti Enclave, Dugri Road, Ludhiana. Phone: 0161 6547953,54 Fax: 4647954 Website: http://automationsystems.org Email: squarea@satyam.net.in, Branch Office : Pathankot/Faridabad

M/s Automation Systems is permoted under the brand name of schneider electric, with its Head Office in Ludhiana Incorporated in the year 1995 with aim to establish a professionally managed corporate in the key areas of : Company provide solution for: turnkeys project Home automation Industry automation

Automation Systems has been devoted to the development of innovative solutions for over 12 years.

To analyze and control all the process, parameters in the plant by the help of automation devices. is a system, which on the basis of information fed in it, performs predefined actions with a bearing on its environment.

Automation

device

To save energy with high accuracy Bulk production with less cost High speed of operation Simplification of the circuits Easy faultfinding and troubleshooting Lesser down timing of process / control

 PLC

CONTROL ( BY LADDER DIAGRAM) CNC CONTROL ( BY LADDER DIAGRAM) MICROCONTROLLERS (BY ASSEMBLY OR IN C) MICROPROCESSORS (BY ASSEMBLY OR IN C) SPLD/CPLD/FPGA (BY VHDL) AND MANY MORE . . . . . . . . .

 In

1968 GM Hydramatic issued a request for proposal for an electronic replacement for hard wired relay systems. PLC were first created to serve the automobile industry, and the first PLC project was developed in 1968 for general motors to replace hard wired relay systems.

 PLC

(Programmable Logic Controller) is a solid state device designed to perform the logic functions previously accomplished by components such as electromechanical relays, drum switches, mechanical timers/ counters etc. for the control and operation of manufacturing process equipment and machinery.

Let's assume that when a switch turns on we want to turn a solenoid on for 5 seconds and then turn it off regardless of how long the switch is on for. We can do this with a simple external timer. But what if the process included 10 switches and solenoids? We would need 10 external timers. What if the process also needed to count how many times the switches individually turned on? We need a lot of external counters. As you can see the bigger the process the more of a need we have for a PLC. We can simply program the PLC to count its inputs and turn the solenoids on for the specified time.

COMPUTER

COMMUNICATIO N MODULE

BUS

POWER

PROCESSO R

MEMORY

I/O INTERFACE

SENSOR ACTUATOR

S.NO. INSTRUCTIO DISCRIPTION N LIST 1 2 3 4 5 6 7 8 9 LD LDN AND ANDN OR ORN OUT SET RESET
BEGIN THE LOGIC OPERATION WITH NORMALLY OPEN CONTACT BEGIN THE LOGIC OPERATION WITH NORMALLY CLOSED CONTACT ADDS THE NORMALLY CONTACT SERIALLY ADDS NORMALY CONTACT SERIALLY OPEN

SYMBOL

CLOSED

OR THE NORMALLY OPEN CONTACT IN PARALLEL WAY OR THE NORMALLY CLOSED CONTACT IN PARALLEL WAY OUTPUT LATCH UNLATCH

S R

S.NO. SWITCH TYPE DISCRIPTION 1 2 Toggle switch Toggle switches are actuated by a lever
angled in one of two or more positions

SYMBOL

Pushbutton switch

A switch that is open when unactuated is called normally-open. A switch that is closed when unactuated is called normally-closed

Selector switch Selector switches are actuated with a rotary

knob or lever of some sort to select one of two or more positions. motion-operated switches are commonly called limit switches Proximity switches sense the approach of a metallic machine part either by a magnetic or high-frequency electromagnetic field

4 5

Limit switch Proximity switch

Pressure switch Gas or liquid pressure can be used to

actuate a switch mechanism if that pressure is applied to a piston, diaphragm, or bellows, which converts pressure to mechanical

STOP

START

Q1

Q1 I 1 I2 Q 1
STAR T

Q1

ON

STO P

Timers function to delay, prolong and control actions over a predetermined period. TYPES OF TIMER ON DELAY:- On delay timer is used to on the device after the define time period OFF DELAY: Off delay timer is used to OFF the device after the define time period

I 1

Q 1

Q 1 Q 1 T 1

12345

T 1 Q 2

Counters are used to count the pulses of the input or output Types of counter Up counter :-Up counter is used for increment counting after every time coil goes to high to low stage Down counter:- Down counter is for decrement counting after every time coil goes to high to low stage Up/down counter:- It will increment the

This function is used to compare the current counting values of two counters or of a counter and a constant value. The comparison operators are =, >, , , and <. Comparison Formula Cx + x < Comparison Operator > Cy + y Cx and Cy: Represent the counters to compare.

AC drive, is able to supply the required level of current and voltage in a form that motor required. The controls is provide to the user with necessary adjustments such as minimum and maximum speed settings, so that the drive can be adapted to the user's process. The drive can shut itself down when detecting either an internal or an external problem. The

3PHASE A.C. SUPPLY

RECTIFIE R

FILTER

COMPAR ATOR

MOTOR

A small PLC will have a fixed number of connections PLCs may need to interact with people for the purpose of configuration, alarm reporting or everyday control. A Human-Machine Interface (HMI) is employed for this purpose. HMIs are also referred to as MMIs (Man Machine Interface) and GUI (Graphical User Interface). A simple system may use buttons and lights to interact with the user. Text displays are available as well as graphical touch screens. More complex systems use a programming and monitoring software

To work with a system, users have to be able to control the system and assess the state of the system. For example, when driving an automobile, the driver uses the steering wheel to control the direction of the vehicle, and the accelerator pedal, brake pedal and gear stick to control the speed of the vehicle. The driver perceives the position of the vehicle by looking through the windscreen and exact speed of the vehicle by reading the speedometer. The user interface of the automobile is on the whole composed of

 Rotary

encoder is that device which can produce digital pulse on its rotation It will mounted with motor shaft and rotate at same speed as motor The main function of it is that for stop and run the motor after predefined rotation

MOTOR

4 3 1 2 PLC

PHOTO DOIDE AC DRIVE

LED