PROJECT REPORT ON industriAL TRAINING AT DURGAPUR STEEL PLANT

Presented by : Altaf Hossain Dept: EIE,6th sem

Acknowledgement
Here I found this golden chance to acknowledge all those people who had blessed,encouraged and supported me technically and morally through all the phases of my training .I thank almighty God for giving me this oppurtunity to express gratitude to all those who helped me in my training. First of all, I pay my immense gratitude to principal,Dr.Aloke Ghosh,Mr.Jotirmoy Guha,HOD,Electronics And Instrumentation Engineering for their valuable guidance. I also express my deep thanks to the faculty and staff of EIE-Dept. of Future Institute Of Engineering And Management, for their help, inspiration and moral support and encouragement throughout my training. I extend my fort right thanks to my family and friends for their moral support and encouragement through my training.

CONTENTS
Introduction-About DSP Basic of an integrated steel plant Coke ovens Basic oxygen furnace Blast furnace Sinter plant Power plant Oxygen plant Instrumentation department

INTRODUCTION
Set up in 1956 with an initial annual capacity of one million tones of crude steel per year, the capacity of Durgapur Steel Plant(DSP) was later expanded to 1.6 million tones in the 70s. A massive modernization programme was undertaken in the plant in early 90s,which,bringing numerous technological developments in the plant, enhanced the capacity of the plant to 2.088 million tones of hot metal,1.8 million tones crude steel and 1.586 million tones saleable steel. The entire covered under ISO -9001: 2000 quality management system .

PRODUCT-MIX
Merchant products Structural Skelp Wheel & Axle Semis Total saleable steel

TONNES/ANNUM
2,80,000 2,07,000 1,80,000 58,000 8,61,000 15,86,000

Dsps steel making complex and the entire mills zone, comprising its blooming & billet mill ,merchant mill, skip mill, section mill and wheel & Axle plant, are covered under ISO : 9002 quality assurance certification. With the successful combinationing of the modernized units ,DSP is all set to product 2.088 million tones of hot metals ,1.8 million tones of crude steel and 1.586 million tones of saleable steel annually .

Basic of An Integrated Steel Plant

Raw Material preparation & Handling

To improve and ensure consistency in raw material quality ,the facilities, which have been installed are: Beneficiation/washing facilities, both for lump ore and fines at Bolani Screening crushing of coal at coal handling plant Base blending facilities for sinter plant Silo-cum-Blending bunkers Raw Material Handling plant Durgapur Steel Plant consumes about 7.4 million tonnes of different raw materials annually which comprises over 1.84 million tonnes of coal and 2.9 million tonnes of iron ore lump and fines. Besides the two major raw materials, the plant also requires limestone, dolomite, manganese ore ,bauxite, silico manganese, ferro manganese, ferro silicon,etc..