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Gopal Ji AGM (Engineering TL Dept.) Power Grid Corporation of India limited Gurgaon, India
Conductor Towers (and Foundations) Earthwire Insulators ] Insulator Hardware Fittings ] strings Accessories
TRANSMISSION LINE DESIGN OPTIMIZATION Bundle Conductor studies Tower Design Study Tower Config. Analysis
DESIGN AND OPTIMISATION OF POWER TRANSMISSION LINES Review of existing system and practices Selection of clearances Insulator and insulator string design Insulator Hardware Bundle conductor studies Tower configuration analysis Tower weight estimation Foundation volumes estimation Line cost analysis & span optimization Economic evaluation of line
SELECTION OF CLEARANCES
Tower Clearance (Strike Distance) for different swing angles Phase to Phase Spacing Ground Clearance Mid Span Clearance and Shielding Angle Right of Way Clearance
SELECTION OF CLEARANCES
Strike distance (Live metal clearances): Clearance requirements are to be based on two assumptions; - In still air or under moderate winds, the clearance should be
sufficient to withstand the lightning or switching impulse voltages. - Under high wind, the clearance should be adequate to meet the power frequency voltage requirements. Required Clearances are ascertained thru Insulation
Co-ordination Studies
Phase to Phase Clearances: Dictated by live metal clearances for standard tower configurations adopted in India Ground Clearances: Min clearance Based on I.E rules and interference criteria (Electric field, surface gradient, AN, RIV) Mid Span Clearance: Between earthwire and conductor: Based on voltage level, span etc. Right of Way Clearance: Based on I.E. rules
Insulator string Maximum sag of conductor ROW = 42.5 X 2 = 85M MIN. GROUND CLEARANCE=15M 55 deg swing 7m MAXM. SAG=14.5 M 16.0 M Phase to Phase Clearance
INSULATION CO-ORDINATION
Insulation co-ordination aims at selecting proper insulation level for various voltage stresses in a rational manner. The objective is to assure that insulation has enough strength to meet the stress on it.
How many Flashovers?
Strength
Insulation Flashover Probability
Stress
Voltage-kV
INSULATION CO-ORDINATION
The maximum over voltage occurs rarely and like wise insulation strength very rarely decreases to its lowest value. The likelihood of both events occurring simultaneously is very limited. Therefore considerable economy may be achieved by recognizing the probabilistic nature of both voltage stress and insulation strength and by accepting a certain risk of failure. This leads to substantial decrease in line insulation, spark distances, tower dimensions, weight, ROW resulting in decreased cost of line. The decrease in line cost must be weighed against the increased risk of failure and the cost of such failures.
2000 1500 1000 500 0 3 4 6 8 10 12 Gap Spacing,m Rod to Plane Tower Window Horizontal Rod to Rod
Scenario III Selection of conductor for high power capacity long distance transmission lines where selection of voltage level and conductor/conductor bundle size are to be done together to obtain most optimum solution (HVDC Bipole).
Parameters like insulation requirements, limits for corona, RIV,TVI,AN,EF,thermal ratings, line losses and statutory clearances identified
Detailed analysis of various alternatives in respect of following to be carried out to select the configuration - Basic insulation design and insulator selection - Tower configuration analysis - Tower weight and foundation cost analysis - Capital line cost analysis and span optimization - Line loss calculations - Economic evaluations (PWRR) of alternatives - Comparison of interference performance - Cost sensitivity analysis
Conductor- ACSR Moose Ambient Temp: 45 degC Solar Radiation: 1045 W/sqm Wind Velocity :2km/hr Absorption Coeff: 0.8 Emmisitivity Coeff: 0.45
Q/ (2r)
Electric field at ground Magnetic field (not a predominant issue for EHV/UHV lines)
Audible Noise
Radio Interference
ELECTRIC FIELD
12
10
0 0 10 20 30 40 50 60
MAXIMUM EXPOSURE TIME FOR HUMAN BEINGS UNDER VARIOUS ELECTRIC FIELDS
GRADIENT (KV/M) 5 10 15 20 25 TIME (MIN.) Unlimited 180 90 10 6
60
50
40 5 10 15 20 25 30 35 40
HIGH
NUMEROUS COMPLAINTS
58 56 54 52 50 48 LOW
NO COMPLAINTS
MODERATE
SOME COMPLAINTS
DESIGN OF TOWERS
Transmission Line Towers are designed as per IS:802:1995 considering wind zones as per IS:875:1987
SALIENT DESIGN CONDITIONS
RELIABILITY REQUIREMENTS SECURITY REQUIREMENTS CLIMATIC LOADS UNDER NORMAL CONDITION FAILURE CONTAINMENT LOADS UNDER BROKEN WIRE CONDITION LOADS DURING CONSTRUCTION AND MAINTENANCE LOAD.
SAFETY REQUIREMENTS
Reliability Levels
RELIABILITY LEVEL 1 2 RETURN PERIOD 50 150 SUGGESTED FOR
FOR EHV TRANS LINES UPTO 400KV CLASS FOR TRANS LINES ABOVE 400KV CLASS AND TRIPLE & QUAD CIRCUIT TRANS LINE UPTO 400KV. FOR TALL RIVER CROSSING TOWERS AND SPECIAL TOWERS.
500
TOWER LOADING
Wind Effects:i). Basic wind speed Wind Zone: 1 2 3 4 5 6 Vb(m/sec): 33 39 44 47 50 55 ii). Reference wind speed (Vr=Vb/k0) k0=1.375 iii). Design wind speed Vd = Vr.K1.K2 Where K1 = risk coefficient factor k2 = terrain coefficient factor iv). Design Wind Pressure 0.6 Vd. Vd.
d = Dia of cable
T = Design tension D = Deviation angle
INPUTS
REVIEW CONFOIGURATION & TYPE OF TOWERS REVIEW TOWER LOADINGS & CONDITIONS REVIEW STURUCTIRAL ANALYSIS -BY COMPUTER -BY MANUAL VERIFICATION REVIEW FINAL DESIGN (THEORITICAL) STRUCTURAL DRAWINGS PROTO MANUFACTURE/ FABRICATION MODIFY DESIGN FAILED PROTO TESTING (FULL SCALE) SUCCESSFUL DESIGN FINALISED
DESIGN STAGES
Classification of foundations
Foundations are classified based on soil type and subsoil water level and listed below Normal Dry Sandy dry Wet Partially submerged Fully submerged Black cotton soil Dry fissured rock (Under cut type) Wet fissured rock (Under cut type) Submerged fissured rock (Under cut type) Hard rock
Unequal chimney foundations are also povided to minimize the benching and for water logged area as well
Design of Foundations
Following ultimate foundation loads acting at the tower base (along the tower slope) are considered
Down thrust (Compression) Uplift (Tension) Transverse side thrust Longitudinal side thrust
Design checks
Check for Bearing capacity Check for uplift capacity Check for overturning Check for sliding
MAXIMUM/ CRITICAL TOWER LOADINGS FROM TOWER DESIGN/ PREVIOUS SIMILAR FDN DESIGN , TOWER DIMENSIONS & SLOPE FROM TOWER DESIGN REVIEW FOUNDATION LOADINGS TYPE OF FDN FROM BOQ (SITE INPUT), SOIL PROPERTIES FROM SPECN/ SOIL INV. REPORT & CONCRETE PROPERTIES FROM SPECN REVIEW
INPUTS
DESIGN PHILOSPHY (FROM IS/ CBIP / (STANDARDISATION COMMITTEE REPORTS)
YES
YES
FINALISATION
END
DESIGN FINALISED
Light
Medium Heavy
0.03 to 0.06
0.10 to 0.20 0.20 to 0.60
16
20 25
Very Heavy
>0.60
31
c) In addition, capacity of tension insulator strings at least 10 % more than rated tensile strength of the line conductors.
Earthwire
Function
To protect conductor against lightning flashovers To provide a path for fault current
Area of earthwire (A) Maximum permissible temperature Time of short circuit (t)
HARDWARE FITTINGS
For attachment of insulator string to tower
D-Shackles,Ball clevis, Yoke plate, Chain link
For making electric field uniform and to limit the electric field at the live end
Corona Control Ring/ Grading Ring
HARDWARE FITTINGS-Design
Suspension Assembly Shaped to prevent hammering between clamp & conductor To minimize static & dynamic stress in conductor under various loading conditions Minimum level of corona/RIV performance For slipping of conductor under prescribed unbalanced conditions between adjacent conductor spans Tension Assembly To withstand loads of atleast 95% of conductor UTS To have conductivity more than that of conductor Sag Adjustment Plate/ Turn Buckle To adjust sag upto 150mm in steps of 6mm Corona Control Ring/ Grading Ring To cover atleast one live end insulator disc To cover hardware fittings susceptible for Corona/RIV
SALIENT DESIGN CONSIDERATIONS & IMPORTANT PARAMETERS OF 800KV KISHENPUR-MOGA TRANSMISSION LINE ELECTRICAL DATA A). NOMINAL VOLTAGE B). MAXIMUM SYSTEM VOLTAGE C). LIGHTNING IMPULSE WITHSTAND VOLTAGE D). POWER FREQUENCY WITHSTAND VOLTAGE (WET) E). SWITCHING IMPULSE WITHSTAND VOLTAGE (WET) F). MINIMUM CORONA EXTINCTION VOLTAGE (DRY) G). RIV AT 1 MHZ FOR PHASE TO EARTH VOLTAGE OF 510 kVrms 765KV 800KV 2400kVp 830 kVrms 1550 kVp 510kVrms 1000uV
CONDUCTOR BUNDLE SELECTION (800 KV Kishenpur-Moga) QUAD ACSR BERSIMIS STRANDING - 42/4.57 + 7/2.54, DIA - 33.05 MM, WEIGHT - 2.181 KG/M, UTS - 154KN SUB-CONDUCTOR SPACING - 457 MM
SELF SUPPORTING TYPE OF TOWERS FAMILY SELECTED : 0 DEG, 5 DEG & 15 DEG SUS. 30 DEG & 60 DEG TENSION REINFORCED CONCRETE TYPE FOUNDATIONS
TOWER ELECTRICAL CLEARANCE (800 KV Kishenpur-Moga) ELECTRICAL CLEARANCE OF 1.3M CORRESPONDING TO 50 HZ. POWER FREQUENCY - TO BE MAINTAINED UNDER 55 DEG. SWING ANGLE. ELECTRICAL CLEARANCE OF 4.4 M CORRESPONDING TO SWITCHING SURGE LEVELS OF 1.75 p.u. - TO BE MAINTAINED UNDER 25 DEG. SWING ANGLE. ELECTRICAL CLEARANCE OF 5.1 M TO TOP & 5.6 M TO SIDE (+0.5M ADDED FOR LIVE LINE MAINTENANCE) - TO BE MAINTAINED UNDER STATIONARY CONDITIONS. PHASE CLEARANCE : 15M MID SPAN CLEARANCE : 9M SHIELDING ANGLE : 20 DEG. GROUND CLEARANCE : 15 M {BASED ON ELECTRICAL FIELD LIMIT OF 10KV/M.(AS PER IRPA/WHO GUIDELINES}
INSULATORS (800KV Kishenpur-Moga) FOR SUSPENSION TOWERS : 0 DEG : DOUBLE SUSPENSION 120KN FOR I STRING (2X40) (IVI) SINGLE SUSPENSION 210 KN FOR V STRING(2X35 ) 5 DEG : DOUBLE SUSPENSION 120 KN FOR I STRING (2X40) (IVI) DOUBLE SUSPENSION 160/210KN FOR V STRING (2X2X35)
RIGHT OF WAY & INTERFERENCE (Kishenpur-Moga) RIGHT OF WAY - 85M ELECTRICAL FIELD AT EDGE OF RIGHT OF WAY < 2KV/M RI AND AN AT EDGE OF RIGHT OF WAY: AN(dBA) (WETCONDUCTOR) 58.2 55.9 56.5 54.2
VOLTAGE(kV) ALTITUDE(M) RI (DB) (FAIRWEATHER) 800 765 800 765 1000 1000 500 500 50.3 48.0 48.7 46.4
LOADING CRITERIA (800 KV Kishenpur-Moga) WIND ZONE - 4 (47M/SEC BASIC WIND SPEED). 150 YEAR RETURN PERIOD. AS PER REVISED IS-802. DESIGN WIND PRESSURE ON CONDUCTOR - 1825 Pa NARROW FRONT WIND LOADING EQUIVALENT TO WIND SPEED OF 250 KM/HR. APPLIED ON TOWER BODY. RULING SPAN - 400 M MAXM. WIND SPAN - 400 M WEIGHT SPANS MAXM - 600M FOR SUSPENSION & 750 M FOR TENSION TOWERS MINM - 200M FOR SUSPENSION & -200M FOR TENSION TOWERS.
Spans Basic Design Considerations (A) Wind Zone (B) Reliability Level (C) Power Flow (D) System Voltage Results (A) Optimum Conductor Bundle (B) Span i. Ruling ii. Maximum Wind Span iii. Weight Spans iv. Maximum ratio wind to weight span. Line Parameters (A) Clearances i. Live Metal Clearance ii. Minimum Ground Clearance iii. Minimum Phase Clearance (B) Insulator String i. Suspension Towers 0 deg. (I-V-I) 5 deg.(I-V-I) 15 deg. (V-V-V) (C) Interference Performance i. Audible Noise ii. Radio Interference
Wind Zone 4 as per IS:875(1987) 2 as per IS:802 (1995) 2500 MW 800kV QUAD ACSR BERSIMIS 400 m 400 m 200 to 600 m for suspension towers, -200 to 750 m for tension towers 1.4
Double I Suspension with 2x 40 nos, 120 kN disc insulators and single suspension V string with 35 nos, 210kN disc insulators in each arm. Double I Suspension with 2x 40 nos, 120 kN disc insulators and double suspension V string with 2x35 nos, 160/210kN disc insulators in each arm. Double V Suspension with 2x35 nos, 210kN disc insulators in each arm
58dBA 50 dB/1V/m at 834 kHz
Special Features
Delta Configuration with I V I Insulator Strings Reduced Right of Way - 64 m (instead of 85 m for Horizontal Configuration Lines)
ROW = 85 Mts
ROW = 64 Mts
10
Electric Field (kV/m)
HORIZONTAL CONFIGURATION
6
DELTA CONFIGURATION
50
40
HORIZONTAL CONFIGURATION
30
DELTA CONFIGURATION
20
10
61 60
Audible Noise (dB above 20)
Electric Fields
Alternatives Quad Moose Quad Bersimis Quad Lapwing Maximum E.F. Within ROW in kV/m 9.0 9.0 9.3 E.F. at ROW edge in kV/m 1.6 1.4 1.5
Hexa Zebra
Hexa Cardinal Hexa Moose
10.0
10.0 10.0
1.9
1.9 1.9
Audible Noise
Alternatives Quad Moose Quad Bersimis Quad Lapwing Hexa Zebra Hexa Cardinal Hexa Moose A.N. at L5 LEVEL at ROW edge in dBA 63.8 63.2 62.0 58.5 58.1 57.7 A.N. at L50 LEVEL at ROW edge in dBA 62.8 61.6 59.6 54.6 53.7 52.9
115 98 93
Comparative PWRR
Conductor Bundle PWRR of capital cost of line (in Rs lakhs/ km) PWRR of losses lakhs/km) (in Rs Total PWRR (in Rs lakhs/km)
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