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SITRA 1
- Interpretation of test data is made complex in view of the instrumental & sampling errors associated with them
- These variabilities have been expressed in terms of critical difference - With the help of such values the test data can be interpreted meaningfully
SITRA 2
3. 2 Test
4. F Test
5. Analysis of Variance
The Values of CD for Various Fibre and Yarn Properties are given in the following Tables
No. of Tests and Critical Difference (%) for Various Fibre Properties
Fibre Property No. of Tests Critical Difference (% of Mean)
2.5% Span Length Uniformity ratio Micronaire value Fibre Strength at 3 mm gauge Length Maturity coefficient Trash Content
4 5 6
10 breaks/sample
600 fibres/sample 8 test / sample
5
7 7
SITRA 4
SITRA 6
SITRA 9
Co-efficient of Variation (CV) : To compare two mean values where the C.D. is not Known
SITRA 12
Application of CV Method
A mill is manufacturing 16s OE Yarn using drawing sliver of nominal hank 0.14. The actual hank of Drawing sliver is found to be 0.142 The mill wants to know whether the DF sliver hank is to be corrected? In this problem, the std CV of drawing sliver hank is taken as 1% mean x CV 0.14 x 1 SD of drawing = ------------- = ----------- = 0.0014 sliver hank: 100 100 The hank of drawing sliver for the dept. 3 SD 3 x 0.0014 0.14 + ------ = 0.14 + ----------n 8 = 0.14 + 0.0015 The nominal hank of the department Lies between 0.1385 & 0.1415
SITRA 13
Special Tests
1. T test : to compare two mean values 2. F test : to compare two variances (square of standard deviation) 3. 2 test : This method is to be used when there is no prior knowledge of the distribution of the test values. 4. Analysis of variance (ANOVA) : A mill engages 10 operatives in cone winding and their production for five days are known. In order to ascertain whether there is a significant difference in production between operatives or days, a special test namely, analysis of variance is to be adopted.
SITRA 15
Where, X1=Ave. Hairi. of Sample1 X2=Ave. Hairi. of Sample2 n=no.of tests for Sa.1 & 2
S1 & S2 = Std. deviation for sample 1 & 2 From CV & Mean, the SD could be deduced. Thus, S1 = 2400 & S2 = 4000 (10000 8000) 20 t = ------------------------ = 1.9 (24002 + 40002) The value of t for 38 d.o.f. is 2
SITRA 16
17
A mill engages 10 operatives in cone winding and their production for five days are given in table below:
Production per winder per Shift (in Kg) Days
10
Total weigh t
641
62
67
63
66
64
68
59
63
60
69
2
3 4 5 Total
59
65 69 66 321
63
67 66 62 32 5
66
59 59 60 307
60
60 68 59 313
64
62 64 68 322
59
66 60 64 317
60
59 63 63 304
62
62 67 62 316
66
66 64 61 317
63
60 65 67 324
622
626 645 632 3166
SITRA 21
In order to ascertain whether there is a significant difference in production between operatives or days, a special test namely, Analysis of Variance is to be adopted. The method of computation is given below:
1. Find the sumT of all 50 readings T = 3166 2. Calculate the correction factor (CF) = T2/50 = 200471 3. Calculate the sum of the squares of the individual readings A = 200938 4. The corrected sum of the squares S = A CF = 200938 200471 = 467 5. Between days sum of squares = (641)2 + (622)2 + (626)2 + (645)2 + (632)2 - CF --------------------------------------------------------10 = 200509 200471 = 38 6. Between operatives sum of squares = (321)2 + (325)2 + + (324)2 - CF --------------------------------------------------------5 = 200559 200471 =88
SITRA 22
07.Error sum of squares = 467 38 88 = 341 The above information are then summarized in the following Analysis of Variance table
Source of Variation
Between days Between Operatives Error
Degree of * Freedom
4 9 36
Sum of squares
38 88 341
Mean Squares
9.50 9.78 9.47
F
1.00 1.03 -
*Degree of freedom for between days Degree of freedom for between operatives Degree of freedom for error
= No. of days 1 = No. of operatives 1 = Total No. of readings No. of days No. of operatives + 1
Since the actual values of F i.e., 1.00 for between days and 1.03 for between operatives are lower than 2.63 and 2.15, which are given in statistical tables for the corresponding degrees of freedom, it can be concluded that there is no real difference in production rates either
SITRA
24
SITRA
25
1.96 V = ---------P
Answer 2 Continued
SITRA
23 tests
Answer 2 Completed
SITRA 28
SD
SD of Imperfections
= Mean
= 45
6.7
2 SD 13.0
The Mill can Conclude that the Imperfection have Increased Statistically when the Incidence of Yarn Imperfections (Checked Between Diff. Frames on a Particular Day) Exceed 45 + 13 = 58.0 Answer 3 (a) Completed.
SITRA 29
SITRA 30
SITRA 31
SD
= Mean
Error of estimate = 2C
i.e. e = n 2C n
SITRA 32
e
i.e.
=
0.2 C,
20% of C
Then n
2 x 1.5 0.2 C
SITRA
33
SITRA 34
35
18
14.14
36
3x9
2 x 100
=9+
27 14.14
This Aspect has to be Kept in Mind when Rkm CV Readings Obtained Between Days are considered.
Answer 4 (b) Completed. SITRA
37
= 36
= 36 + 36 = 72 = 72 = 72 = 400
Answer 4(c) contd.
39
SITRA
It is Evident that the Breaks during Warping are Just 0.1% of the Splices in the Yarn. This leads to the Conclusion that Generally (Under Normal Working Conditions) Splices in Yarn are not the Reason for Excessive End Breaks During High Speed Warping.
SITRA
40
It can be further Explained that in a Yarn if the Splices Made During Auto Coner Winding is 65/Lakh metre under Normal Circumstances and on a Particular Occasion, the Splices Have Increased, Say, to a Level of 85/Lakh Metre, This will not Make Very High Difference in the Warping Breakage Rate, Say, from 0.4 Breaks/Million metre to 1.2 Breaks/Million metre.
SITRA 41
Where, p = efficiency of the Loom Shed (in a fraction) = loss in efficiency (as a fraction) = 1-p = total no. of Looms observed
Answer 5 contd.
SITRA 42
q q n
= 0.0072 For 99% confi. interval, proportion of idle looms will be at + 3SD = = + 3 x .0072 + .0216
Answer 5 (contd.)
SITRA
43
0.93 + 0.0216
= 0.9516, 0.9084 i.e. 95.16% and 90.84%.
Hence, it is concluded that the actual Loom shed eff. is not significantly lower
Answer 5 Completed.
SITRA
44
Loom Number
5 14 8 10 9 10 51 6 9 12 13 10 14 58 7 8 11 12 12 10 53 8 10 13 14 10 9 56 9 12 10 11 14 13 60 10 15 12 9 11 12 59 Total 114 109 113 112 117 565
SITRA 45
Answer 6 (contd.)
T2 50
= 6384.5
SITRA 46
Answer 6 (contd.)
BD =
Answer for Question No. 6 (contd.) 6. Between Looms Sum of Squares = BL (55)2+(60)2+(52)2 + + (59)2 BL = 5 = 6408.2 6384.5 = 23.7 7. Error of Sum of Squares = e e = S BD - BL = 152.5 3.4 23.7 = 125.4
Answer 6 (contd.)
SITRA 48
- CF
Degrees of Freedom 4 9 36
Answer 6 (contd.)
= No. of Looms - 1
- No. of Looms + 1 F
Mean Square
Error
Answer 6 (contd.)
SITRA 50
8.
Since the actual values of F 0.24 for between days and 0.76 for between looms are lower than 2.61 and 2.18, which are given in Statistical tables for the corresponding degrees of freedom, it can be concluded that there is no real difference in warp breakage rate either between days or between looms.
Answer 6 Completed.
51
SITRA
2 3 4 5
Total
Ring Frame 1 2 3 4 5 6 4 6 5 5 3 4 3 7 5 4 5 4 4 9 4 3 6 3 5 6 6 5 4 2 5 5 4 5 4 6 21 33 24 22 22 19
Numbers 7 8 9 6 5 6 7 7 6 4 5 4 5 6 5 4 6 5 26 29 26
10 Total 7 51
8 6 7 5 33
56 48 51 49 255
Answer 7 (contd.)
SITRA
52
In order to ascertain whether there is any significant difference in end breakage rate between ring frames or between days, a special test viz., Analysis of Variance is to be carried out. The method of computation is given below:
1. Find the sum (total) of all 50 readings T 2. Calculate the Correction Factor CF
= 255
T2
50
= 1300.50
53
Answer 7 (contd.)
SITRA
BD =
(51)2+(56)2+(48)2+(51)2+(49)2
- CF 10 = 1304.30 1300.50 = 3.8
Answer 7 (contd.)
SITRA
54
BR =
- CF
Answer 7 (contd.)
55
SITRA
The above information are then Summarised in the following ANALYSIS OF VARIANCE TABLE
Source of Variation Between Days Degrees of Sum of Freedom Squares Mean Squares
F 0.75 3.76 56
4 9 36
Answer for Question No. 7 (contd.) Degrees of Freedom for Between Days
= No. of Days - 1
- No. of Days
- No. of Ring Frames + 1
Mean Square
F = Error Answer 7 (contd.) SITRA
57
Actual F Statistical Difference F Value Value Between Days 0.75 3.76 2.61 2.18 NS S
Answer 7 Completed.
58
SITRA
Answer 8 Completed.
SITRA
Since, this value is higher than the value of 3.84, (which is given in X2 statistical tables for 1 degree of freedom at 95% confidence limits), the actual end breakage rate differ significantly from the norms.
60
Answer 9 Completed.
SITRA
Breaks/Loom
m =
125 150
= 0.83
The expected no. of looms with 0, 1, 2, 3, 4 Warp breaks can be calculated using Laws of Poisson Distribution
a. Expected No. of Looms with 0 Warp Breaks = 150 x e-m x mo
61
SITRA
2!
= 22.53
3!
= 6.23
Answer 10 (contd.)SITRA
Actual (O) 70
(O-E)2 E 0.32
1
2
50
25
54.29
22.53
0.34
0.27
3 4
4 1
Total
6.23 1.29
0.80 0.07
1.80
Answer 10 (contd.)
63
SITRA
2 Value from 2 tables for 4 Degrees of freedom at 95% Confidence level is 9.49.
Since the calculated value of 2 is Lower than the value given in statistical tables, it is concluded that repeated warp breaks do not occur in looms.
Answer 10 Completed.
64
SITRA
Answer for Question no. 11 Total No. of End Breaks = 129 129 480 The expected no. of spindles with 0, 1, 2 and 3 end breaks can be calculated using Laws of Poisson Distribution
Breaks/Spindle
= 0.27
(m)
= 480 x e-m x mo
480 x e-0.27 x 0.271 = 1! = 98.93 480 x e-0.27 x 0.272 = 2! = 13.36 480 x e-0.27 x 0.273 =
3!
= 1.20 Answer 11 (contd.)
66
SITRA
Answer for Question No. 11 (contd.) Spindles with End Breaks (Numbers)
4
Total
1.20
6.533
7.141
Answer 11 (contd.)
67
SITRA
2 Value from 2 table for 3 degrees of freedom at 95% Confidence level is 7.81. Since the calculated value of 2 is Lower than the value given in statistical tables, it is concluded that repeated end breaks do not occur in spindles.
Answer 11 Completed.
68
SITRA
Here,
n1 = n 2
n1 + n2 - 2
= 10
1
2
SD1 = 4 ; x
SD2 = 5 ; x
S =
= 48
= 46 = 4.53
69
SITRA
10+10 -2
Answer 12 Continued
Answer 12 Completed
71
SITRA
Step 2
Calculate the Standard Error of the difference, between the means : S.E.diff = (S.E.12 + S.E.22) S.E.diff = (1.422 + 1.52)
= 2.06
Answer 13 Continued
72
SITRA
Step 3
= 3.4
Compare the value of this ratio with 1.96 and 2.58 3.4 > 2.58 Conclusion : Since 3.4 is greater than 2.58, the diff. Between mean lea strengths is significant at the 1 percent i.e. a real difference exists.
Answer 13 Completed
73
SITRA
S.E.
n = 40
Answer 14 Continued
74
SITRA
Difference between the S.D.s -----------------------------------S.E. of the standard deviation [ 6.4 - 8.6 ] ----------------- = 2.3 0.96
Step 3
Compare the value of this ratio with the values 1.96 and 2.58, the 5 percent and 1 percent levels;
75
SITRA
= 1.78