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VAPORIZER IN PLL
SHELL AND TUBE VAPORIZER
SUBMERGED COMBUSTION VAPORIZER E-109
AIR HEATERS
NG
COLD GW WATER
GW PUMP
WARM GW WATER
LNG
2.5 10
91.8 130
COGEN MODE
BURNER MODE
BLOWER
BURNER
SCV PRINCIPLE
The SCV system uses natural gas/ hot water from CPP as its heat source and requires electrical power to operate combustion air blowers and circulating water pumps.
LNG is routed to a stainless steel tube bundle that is submerged in a water bath.
Transfer of heat takes place from gas water mixture to the tube coil & then to process fluid.
PARAMETERS
Design Pressure: 130 barg Design Temp: 165/45 DegC
DESIGN CONDITIONS FUEL GAS CONDITIONS
Fuel Gas Design Pressure: 8 barg Fuel Gas Max Flow rate : 1200 kg/hr.
AIR CONDITIONS
CAPACITY
Excess air:20% at max firing rate. Max combustion air Flow rate: 30,100 kg/hr.
E-109
HW
NG
WARM GW WATER
LNG
PARAMETERS
SHELL SIDE (ETHYLENE GYLCOL) INLET OUTLET INLET TUBE SIDE (LNG) OUTLET
TOTAL FLOW(t/hr)
OPERATING TEMPERTURE (C) DESIGN TEMPERATURE(C) 90
247.3
12 -153.6
99.35
0
-165/173
-165/173
5.14
10
60
130
POWER/COST CALCULATIONS
EQUIPMENT NAME TOTAL ENERGY CONSUMPTION PER DAY(Kwh) OPERATIONAL COST PER DAY (Rs) CAPITAL COST (per vaporizer)
STV (PHASE-1)
12,048
35,023.53
18 cr
STV (PHASE-2)
12,288
35,721.21
20 cr
SCV(COGEN)
10,248
29,790.93 31.25 Cr
SCV(BURNER) (Phase-1)
253,885.00
E-109
8,372.16
OUTPUT COMPARISION
EQUIPMENTS OUTPUT FLOWRATE (ton/hr) 88.175 88.175 100 PER DAY OUTPUT FLOWRATE (ton/DAY) 2116.2 2116.2 2400 FLOWRATE (MMBTU/DAY) OUTPUT GAS PRICE/Day 29,854,143 29,854,143 33,858,000
100
2400
114,000
33,858,000
99.35
2384.4
122,550
36,397,350
BREAKEVEN ANALYSIS
STV
24 dayz for breakeven
SCV(cogen)
CONCLUSION
VAPORIZATION TECHNOLOGY TECHNICAL RISKS ENVIORNMENT AL CONCERS COSTS (CAPITAL) COSTS (OPERTING) OPERABILITY & MAINTENANCE LAYOUT ISSUES
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OO
O O O
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O O O
O O O
O O
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O O O
OO
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OO
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O O O
OO
E-109
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O O O
O O O
O O O
OO