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Safety Concerns: Robotics

Georgia CTAE Resource Network Curriculum Office Written by: E.L. Decker July 2009

Safety concerns when utilizing Robots:


Robots have many of the same areas of concern that are recognized when using standard automation machinery.
Emil Decker, 2009

Safety concerns when utilizing Robots:


Robots operate in an area known as an envelope. Hazard zones exist within this area where one might become injured by the robot or by the material it is working with.

Emil Decker, 2009

Safety concerns when utilizing Robots:


Just because a robot is not moving, or moving in a certain pattern repeatedly, does not mean that it will remain in that same condition.
Emil Decker, 2009

Safety concerns when utilizing Robots:


Most automation equipment remains in a fixed position, with a limited movement range and speed. Robots can be programmed to move in multiple positions, with variable speeds.
Emil Decker, 2009

Safety concerns when utilizing Robots:


Robots move according to programming, or sensory inputs. If the program is incomplete, untested, or inadequate for the job, then erratic behavior may create hazardous conditions.
Emil Decker, 2009

Safety concerns when utilizing Robots:


A robot's work envelope must be kept clear when programming and testing new routines. Emergency stop buttons should be installed and personnel trained in its location and use.

Emil Decker, 2009

Safety concerns when utilizing Robots:


OSHA categorizes the accidents that might occur with a robot. They generally tend to be in one of the following areas:

Emil Decker, 2009

Safety concerns when utilizing Robots:


Impact or Collision

Emil Decker, 2009

Safety concerns when utilizing Robots:


Impact or Collision Crushing or trapping

Emil Decker, 2009

Safety concerns when utilizing Robots:


Impact or Collision Crushing or trapping Mechanical Parts Accidents

Emil Decker, 2009

Safety concerns when utilizing Robots:


Impact or Collision Crushing or trapping Mechanical Parts Accidents Other

Emil Decker, 2009

Safety concerns when utilizing Robots:


Some OSHA recognized sources of hazards include:

Emil Decker, 2009

Safety concerns when utilizing Robots:


Human Error

Emil Decker, 2009

Safety concerns when utilizing Robots:


Human Error Control Error

Emil Decker, 2009

Safety concerns when utilizing Robots:


Human Error Control Error Unauthorized Access

Emil Decker, 2009

Safety concerns when utilizing Robots:


Human Error Control Error Unauthorized Access Mechanical Failure

Emil Decker, 2009

Safety concerns when utilizing Robots:


Environmental Sources

Emil Decker, 2009

Safety concerns when utilizing Robots:


Environmental Sources Power Systems

Emil Decker, 2009

Safety concerns when utilizing Robots:


Environmental Sources Power Systems Improper Installation

Emil Decker, 2009

Safety concerns when utilizing Robots:


The best way to deal with injuries is to prevent them.

Emil Decker, 2009

Safety concerns when utilizing Robots:


Post and heed warning signs

Emil Decker, 2009

Safety concerns when utilizing Robots:


Post and heed warning signs Wear safety equipment

Emil Decker, 2009

Safety concerns when utilizing Robots:


Post and heed warning signs Wear safety equipment

Monitor gages, limit switches, and ensure all guards are in place

Emil Decker, 2009

Safety concerns when utilizing Robots:


Ensure proper training for all personnel working with or near the equipment.

Emil Decker, 2009

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