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Presentation outline
Seal Oil System line up
Hydrogen filling
Stator Water System line up
Generator Synchronization
LP heater charging
Load Raising
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FLOW M.
FROM GAS SYSTEM GAS EXHAUST
PS PG
TS ES
TG
SOST
BEARG DRAINS
FR
DPRV
IOT
DP SW
VACCUM PUMP
FILTERS
2
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TO SEALOIL DPT
H2 DRIER
FILTER
DPI
OP
VAPOURIZER HYDROGEN
CO2
AIR
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DRAIN
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PRE CHECHS
Overhauling of gas drier has been carried and the drier is boxed up Check all instruments are in position after calibration Functionally check the gas drier system Check the availability of adequate no of CO2 filling point and adequate no of co2 cylinders. Check availability of adequate no of Hydrogen filling points and cylinders. Check whether the relief valves in the high pressure valves are alright. Check the generator is completely boxed up & its air tightness test is successfully completed. Check the seal oil system is in service.
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H2 FILLING
Hydrogen is admitted into the generator through hydrogen feed pipe which is connected to perforated pipe header inside the generator extending along the length of the cooling at the top. During process of filling with H2 the CO 2 air mixture is discharged through CO2 feed pipe from bottom. During H2 filling, continuously analyze the concentration of H2 in gas mixture inside the machine. Continue purging till hydrogen purity reaches above 98% and H2 pressure attains rated value. Take drier into service. Take gas coolers into service. Vent the coolers and establish flow.
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MAGNET FILTER
FSI I
FILTERS
POLISH UNIT
GENERATOR SYNCHRONISATION
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SWITCH-ON the synchroscope to CHECK mode. IN-COMING/RUNNING voltages and frequencies start showing on their Corresponding meters. Alternatively synchroscope is put on Check mode and auto synchroniser can be switched on. Synchroscope needle starts rotating at a rate proportional to difference between the generator and grid frequencies. ADJUST turbine speed reference to match generator freq with the grid (running). ADJUST generator excitation to match the gen. voltage with that of grid. As synchroscope needle comes to 11'O clock position (clockwise), the green CHECK lamp comes on & the red lamp goes off. At 12' O clock position the check lamp goes off and red lamp comes on again.
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Synchronisation
Synchronisation
When the voltage and frequency match, the synchroscope will move very slowly in the clockwise direction. This position shows that: i) Phase sequence of generated voltage and system voltage is same. ii) Effective values of both the voltage are same. iii) Frequency of both the system and the incoming m/c is same.
CLOSE the generator breaker when the check lamp is green. ''Generator motoring'' alarm comes on. INCREASE Starting Device to 100%. RAISE speed reference slightly to increase Gen load, immediately after closing the generator breaker. Turbine load increases to 20 MW approximately. ''Speed controller'' transfers to 'Load controller'' after some time delay.
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Synchronisation
Gen. voltage and P.F., will be maintained by AVR if the excitation mode is on "Auto", otherwise, maintain Gen. voltage and PF by varying the field rheostat from the Gen. control desk. If excitation mode is on manual, then change over to "Auto" mode after matching the parameters. Slowly raise the load on Generator upto 80 MW (Follow the guide lines given for loading the machine). Now the voltage and power factor will be maintained by the automatic voltage regulator (AVR).
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Check that the unit auxiliary supply incoming breakers are racked in service position, springs are charged and "Local/Remote" switches are on "Remote" position. SWITCH-ON synchroscope to CHECK mode. Synchroscope green lamp comes on after the two voltages are matching CLOSE UAT (A/B) incomer to Unit bus. ''Unit/Station transformers paralleled'' annunciation comes on. Immediately OPEN the station breaker.
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LP HEATERS CHARGING
CHECK these conditions are satisfied before charging the LP heaters. Generator load is at least 40 MW. All LP heaters are CHARGED from waterside and their bypass valves are closed. All LP heaters airline to condenser, are OPEN. All pneumatic drip valves are OPERATIONAL & on REMOTE. OPEN LPH-1 Extraction steam block valve ES-1. Condensate temperature across LPH starts rising. OPEN LPH-2 extraction block valve ES-2. Associated line drain valve starts closing after the extraction block valve opens 100%. LPH-2 alternate drain to condenser starts closing. LPH-2 normal drain valve starts modulating to maintain the level. OPEN LPH-3 extraction block valve ES-3.
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HP HEATERS CHARGING
CHECK before charging the HP Heaters: Unit load is more than 120 MW. HPHs water side inlet/outlet valves OPEN and individual bypass valve are CLOSED. HPHs group bypass valves are IN-SERVICE position and "HPHs bypassed" alarm is NOT On. All HPHs shell drains are OPEN. All HPHs airlines to condenser isolating valves are open. OPEN HPH-5 extr. steam block vlv ES-5. After ES-5 is open, extr. line drain DW-73 closes. HPH-5 alternate drain to condenser HD-31 closes HPH-5 normal drain to D/A starts modulating to maintain the level. Feed water temp after HPH-5 starts increasing. Similarly charge HPH-6 and maintain the drip level. Put drip level control on Auto.
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Capability Curve
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LOAD RAISING
Increase the firing rate in the boiler as per the TSE margin and load schedule.
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THANK YOU
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