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Introduction
QSB is a kit of tools and methods which provide a fast response in the case of claim. It also avoids our customers getting defective parts. 1. Fast reponse 2. Control of nonconforming products 3. Standardized work 4. Standard operator training 5. Risk Reduction (RPN) 6. Error proofing verification 7. Layered Audits 8. C.A.R.E 9. Lessons learned Corrective action
Preventive action
Introduction
1. Fast reponse
is a system that standardizes reactions to significant internal and external quality failures, a fast reponse meeting shall be held daily to review the significant quality concerns gathered by Quality, is a communications meeting, not a problem solving meeting. It can be a 10 - 20 minute stand up meeting held on the shop floor or in a production conference room, is a manufacturing review meeting owned by manufacturing and supported by Quality, Engineering, Maintenance, etc
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Introduction
1. Fast reponse
Owners shall be responsible for assuring all problem solving and exit criteria are met in a timely manner. Owner report out shall include updates on the following:
Fast Response Tracking Sheets Standardized Work Instructions Problem Solving Form(s) PFMEA Control Plan Layered Audit Workforce Notification
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Introduction
1. Fast reponse
Report out to Leadership is scheduled on the Fast Response tracking form as deemed necessary. The Fast Response Tracking form should be part of a visual management system. The format should be displayed as large as is practical in the meeting area.
Introduction
1. Fast reponse
Introduction
2. Control of nonconforming products
Introduction
3. Standardized work
Introduction
4. Standardized operator training
Introduction
5. Risk reduction (RPN) operator training
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Introduction
6. Error proofing verification
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Introduction
7. Layered audits
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Introduction
7. Layered audits
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Introduction
7. Layered audits
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Introduction
8. C.A.R.E CUSTOMER ACCEPTANCE REVIEW & EVALUATION
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Introduction
9. Lessons learned
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Control chart
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Control chart
Inspection chart
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Run chart
Inspection chart
Pareto analysis
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Control chart
Inspection chart
Pareto analysis
Histogram
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
QSB 1 Fast response (Fast Response is the tool monitoring all other activities)
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
PFMEA
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
PFMEA
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
PFMEA
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
PFMEA
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
PFMEA
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
PFMEA
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
PFMEA
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
PFMEA
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
PFMEA
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
PFMEA
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
PFMEA
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
PFMEA
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
QSB 8 C.A.R.E.
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
QSB 8 C.A.R.E.
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
QSB 8 C.A.R.E.
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Control chart
Inspection chart
Pareto analysis
Histogram
Ishikawa diagram
5 why analysis
Action plan
8-D-Report
QSB 8 C.A.R.E.
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