LNG PROCESS TRAIN

68.8 Bar 107.7 C 31.5 Bar 34.5 C NG 01-MC 01

66.7 Bar 39.6 C

65.2 Bar 40.5 C Vent

1.65 Bar 71.1 C

HP F/G 1.8 Bar 103 C 64.7 Bar 22 C

01-IC01
01-MD01 01-MJ01

14-MD01
5m

12-MD21

12-MD22

12-MD27

MD02-B

MD02-C

MD02-A

13-MD03 13-MC02

13MC01

14-MD02 71-MJ05 5.2 Bar -159.1 C Unit 13 46.3 C 12-MJ24 12-MJ22

13-MD01

13-MD04 61.4 Bar -31.4 C 63 Bar 22 C 15-MC03

MD03

Loading Arms
17.1 Bar 50C

MJO1_2A/B/C 71-MF01/2
18 Bar 68.3C

47 Bar -147.1 C 15-MJ02 59.5 Bar -42.8 C 62 Bar -16 C

15-MJ03

16-MJ06 16-MJ04

15-MD01

16-MC 09 MD06
7.1 Bar 14.6C

4.2 Bar -3.5C

2.3 Bar -21C

1.3 Bar -34.9C

MD02 15-MC-05
6. Bar -29.7 C

15-MC02 15-MC01

C3 Liquid to Chillers

15-MJ01 C3 C4 C5
61.4 Bar -31.4 C 3.9 Bar -33.8 C 61.2 Bar -29.4 C 29 Bar -28.6 C 26.3 Bar 0.2 C

16-MC01
4.3 Bar -34.4 C 21.5 Bar 67.7 C

16-MC02
33.1 Bar 72.8 C

16-MC03
63 Bar 89.8C

16-MD01

16-MC04/05/06/07

7-MD01

7-MD02

16-MD01

16-MJ01

16-MJ02

16-MJ03

6. Bar -29.7 C

MD08

MD03

7-MJ04

7-MJ01

7-MD03

UNIT 01 PRESSURE REDUCTION & METERING STATION

PV

Damietta - 2 GMS
PV

Filters/ separators
MD 02

GMS
Feed Gas Ex. Grid
PV

MD 02

GMS
PV

70 Bar 15 - 35 C

GMS

MD 02
PV

MD 02

Gas Metering Run 1

Damietta -1
MD 02 MD 02 MD 02

Water boilers Filters

Gas Metering Run 2

Temporary PRS
SSO PV PV

SSO

PV

PV

The purposes of Pressure Reduction & Metering Station are to preheat the feed gas from National Gas Grid to prevent hydrate formation & to maintain feed Presley Wong gas pressure to suction of feed gas compressor. It is also to meter the quantity of feed gas being produced in the downstream Liquefied Natural Gas (LNG) 20/06/2003 processing plant. The Temporary Pressure Reduction Station is a mean of fuel gas supply to run Gas Turbine Generator during plant initial start-up.

UNIT 01 PLANT FEED CONDITIONING

UV1016
AI 305A C1 AI 305B C2 nC4 C3 AI IC4 AI AI 305C 305D 305E IC5 nC5 AI AI 305F 305G C6+ AI 305I

N2 AI 305J

RD AI SWI AI CO2 AI IWI AI 305N 305K 305L 305M

H HHV AI C2 LHV AI AI 305O 3050 305P

PI 3009

FI 3002

TI 3011

FQI 3001 1 2 3 4 5 6 7 8

33 Bar 15 - 35 C Feed Gas Ex. GASCO

PDI 3007
M

31.5 Bar 34.5 C

PI 3004 C2 H AI 3050

31.2 Bar 34.5 C

68.8 Bar 107.7 C

01-MC 01
68 Bar 40 C

XV3017

M
33 Bar 15 - 35 C Feed Gas Ex. GASCO
M

01-MJ01

01-MD01

XV3018 PDI 3006

Mercury Absorber

PI 3008

FI 3001

TI 3010

FQI 3002

HP FG Make-up to Train 1 Unit 15

Common FG BOG Ex. Warm Liquid Header Make-up Unit 55 Unit 71

The purposes of Plant Feed Conditioning Unit are to meter the feed gas in terms of quality and quantity, and to compress the gas to the Presley Wong pressure (68.8 bar) required for the downstream Liquefied Natural Gas (LNG) processing plant. Design feed gas rate to LNG process train is 20/06/2003 28700 m3/h (644 ton/h).

UNIT 14
MERCURY REMOVAL

68 Bar 40 C
Set @ 75 bar g

PDI 1003

14-MD01
PDI 1005 Set @ 75 bar g

66.2 Bar 39.4 C

66.7 Bar 39.6 C

Feed Gas Ex. Unit 01

Acid Gas Removal Unit 14-MD02

The purpose of the Mercury Removal Unit is to reduce the mercury (Hg) level in the feed gas by adsorption through activated Presley Wong carbon bed impregnated with sulphur to prevent corrosion in the Main Cryogenic Heat Exchanger (MCHE) aluminium tube 20/06/2003 bundles. This will reduce the mercury level from the feed gas to less than 5 ng/Nm3 (1 nanogram ng = 1 / 1,000,000 mm)

UNIT 12
ACID GAS REMOVAL
PIC 1074B PIC 1074A

Vent at Safe Location Acid Gas Incinerator

H LIC 1140 L

12-MD31 Sweet Gas to Dehydration Unit

65.2 Bar 40.5 C 12-MD21

12-MC24 65.2 Bar 40.5 C

FIC 1117

LIC 1078

12-MD29 12-MJ29
TIC 1043

XV 1008

1.65 Bar 71.1 C 12-MJ21 12-MD22

FIC 1076

1.55 Bar 40 C

1.8 Bar 103 C 12-MD27

TIC 1102

12-MJ23

12-MC21

5m

NG Feed 66.2 Bar 39.3 C

1.85 Bar 120.8 C

LIC 1054 LIC 1026

FIC 1070

Hot Oil 12-MC23A/B

86.5 C

LIC 1012

FIC 1028

120.8 C 8 Bar 114.4 C 12-MC22A/B Lean Solvent

81.1 C 46.3 C
XV1014 FIC 1015

1.1 Bar 86.1 C

Rich Solvent

12-MJ24

12-MJ22

The purpose of the Acid Gas Removal Unit is to remove acid gas, mainly Carbon Dioxide CO2 and Hydrogen Sulphide H2S, from the natural gas feed to prevent these components from freezing out and causing blockages and to meet LNG specification. Acid gas, mainly CO2 and H2S, is removed from the gas stream by absorption into aMDEA in the Acid Gas Absorber (12-MD21), licensed by BASF.This will reduce the CO2 < 50 ppm. Regeneration System in which the rich aMDEA from 12-MD21 is flashed in Rich Solvent LP Flash Column (12-MD22), to remove the adsorbed hydrocarbons and then the CO2 is stripped from the rich aMDEA at reduced pressure and elevated temperatures in the Solvent Regenerator Column (12-MD27).

UNIT 13 DEHYDRATION
C3Vapour To 16-MD05

HP Fuel Gas System

XV1059 PV1062A

Warm Flare Header 26.5 Bar 40 C

PIC 1062 PV1062B

BDV1167

Sweet Gas 65.2 Bar 40 C

26.8 Bar 40 C

13-MD03

13-MC 03
PIC 1007

27 Bar 168 C

LIC 1055

13-MC01 64.7 Bar 22 C 13-MD01

TIC 1045

LIC 1003

13-MD02-A

64 Bar 22 C

Water Condensate To Unit 12 13-MD02-B 13-MD02-C 15-TV1202A/B

LIC 1004

Hot Oil Supply 168 C

XV 1011

C3Liquid Ex. 16-MC10

28.2 Bar

13-MC02 Hot Oil Return 15-FV1048A

FIC 1048

Back-up 13-MD04 Water Condensate To Unit 12

BDV1138

Warm Flare Header

< 0.5 ppm

29 Bar 63 Bar 22 C

35 C
ESDV1196

Ex. End Flash System Liquefaction Unit

The purpose of the Dehydration Unit is to remove water from the treating gas leaving the Acid Gas Removal Unit. Drying is required to prevent ice and hydrate formation in the Liquefaction Unit, which would cause blockage of lines and equipment The feed gas to Unit 13 is wet Natural Gas from the Acid Gas Removal Unit. The gas is precooled upstream of Unit 13 in the Drier Precooler (13-MC01) which results in condensation of part of the water vapour contained in the gas. This reduces the load on the Dehydration Unit. The temperature of the feed gas exiting the Drier Precooler (13-MC01) is 64.5 bar and is maintained at 22 C, a temperature high enough to avoid Hydrate formation but low enough to condense a significant amount of water . In the adsorption, the feed gas from the Drier Inlet Separator (13-MD01) flows vertically down to two of the Molecular Sieve Driers (13-MD02A/B/C). The treated Presley Wong gas from the adsorption beds must meet a moisture content of 0.5 ppmv maximum. In the regeneration, the molecular sieve beds are regenerated one at 19/06/2003 a time using regeneration gas, which is normally supplied from the HP End Flash Gas Compressor Aftercooler (15-MC10) at 29 bar and 35 C, flowing

UNIT 15 LIQUEFACTION
Cold Flare Header 61.4 Bar -29.7 C C3 Vapour
BDV1170

TIC 1056

FIC 1057

FV1057C

XV1062

47.5 Bar -148.6 C

LT MR

LIC 1020

15-MC03
LT MR

15-MJ02

SIC 3002

FY 1057C

61.9 Bar -16.1 C C3 Liquid

HS1025 FIC 1026 FIC 1249

PIC 1073

FV1057A/B

HY MR

C3 Vapour

C3 Vapour 62.5 Bar 0.6 C 57.3 Bar -61.7 C

HY MR

PIC 1089

63 Bar 21.8 C 15-MC01

62 Bar -16 C

15-MD01

1.2 Bar -159.3 C

C1

Cold Flare Header

15-MC02
LIC 1007 BDV 1169

15-MC05

1.0 Bar -159.3 C 15-MC06 15-MD03

LT MR

XV1138

LIC 1005

HP Fuel Gas

15-MD02
LIC 1021 FIC 1123 LIC 1025

57.3 Bar -61.7 C

LIC 1083

C3 Liquid ESDV 1196 Dehydration Unit ESDV 1013

5.2 Bar -159.1 C 15-MJ01

LPG LT / HY MR

LNG Rundown To Storage

ESDV 1176

15-MJ03

Fractionation Unit

The purposes of the Liquefaction Unit are to liquefy the treated gas to enable storage at near atmospheric pressures & to remove heavy hydrocarbons in the feed stream, which will freeze in the cryogenic sections of the unit (for rich gas case). For the rich gas case, the pre-cooled two-phase mixture in the dry gas containing aromatics and other heavy hydrocarbons from the Feed Gas / HP & MP Propane Coolers (15-MC-01 and 15-MC02) are formed and removed in the Scrub Column (15-MD01). The vapour overhead from 15-MD01 is cooled at 29.7 C and partially condensed in the Scrub Column Overhead Condenser (15-MD03) against LP propane. This stream is further cooled and condensed in the warm bundle of the MCHE. The two-phase stream exiting the warm bundle of the MCHE is phase separated in the Scrub Column Reflux Drum (15MD02). This reflux drum temperature is controlled at 61 C using bypass line across the MCHE warm bundle with part of the warm feed gas. The liquid is returned to the Scrub Column as reflux using the Scrub Column Reflux Pump (15-MJ01). The liquid stream from the scrub column bottoms is fed to the fractionation unit to generate refrigerant make-up and a condensate product. This combined stream is further cooled, liquefied and sub-cooled at about 148 C against MR in the middle and cold bundles of the MCHE. The liquefied natural gas at about 148 C, 47.5 bara is let down over LNG Expander (15-MJ02) and FV 1057A/B to about 1.2 bara. At this pressure some re-flash occurs and LNG temperature drops to about 159 C. The LNG enters LNG Flash Drum (15-MD03). The flash vapour is reheated in LMR / End Flash Gas Heat Exchanger (15Presley Wong MC06) and send to the suction of End Flash Compressor (15-MJ04) to be recompressed for use as fuel. The LNG is pumped to storage using LNG Product Pump (15-MJ03). 23/06/2003 Design feed gas rate to Main Cryogenic Heat Exchanger (MCHE) is 170000 m3/d (15300 ton/d) & LNG rundown to LNG storage is 33600 m3/d (14200 ton/d).

UNIT 71 LNG STORAGE & LOADING

M

TIC 4310 ESDV 2068

Boil Off Gas to Gas Metering Station

PV

71-MJ05-B/C

71-MJ05-A 71-MJ05-B/C
PIC 2127

PIC 2129

PIC 2089

ESDV 2103

ESDV2130

Make-up Gas Ex. Feed Gas System

LP Flare System
XV2121 XV2104 ESDV2006

Vapour Return Ex. Ship

PIC 1102

FIC 1140/1/2

PI 1105 ESDV2120 HV

PIC 1202

FIC 1240/1/2

PI 1205 ESDV2103 HV

ESDV2122

71-MF01
71-MJO1A/B/C

ESDV2105

71-MF02
71-MJO2A/B/C
Capacity: 150,000 m3

Loading Arms
71-ML02

HIC 2116

Capacity: 150,000 m3

HV2044 71-ML03 ESDV2033 HV2034

Tie-in for Phase Two Expansion

HS 2109
M M

HS 2110 ESDV2008 HV2009

71-ML01-A

LNG Loading Header LNG Circulation Header

ESDV2001

HS 2115

71-ML01-B ESDV2004 ESDV2022 HV2023

The purposes of the Storage and Loading Unit are to provide adequate storage and loading facilities to allow for continuous production of LNG at the design production rate & to enable intermittent export by LNG ship. The LNG storage tanks (capacity = 150,000 m3) are stored at slight above atmospheric pressure for safety reason. The unit is designed to operate in two modes: holding mode and loading mode. In holding mode LNG is rundown from Train 1 into either two of the LNG storage tanks. During loading mode there is simultaneous LNG rundown from Train 1 and LNG loading from both storage tanks to the LNG ship. To achieve the design LNG ship loading rate of 12,000m/h Presley Wong six LNG loading pumps are provided; 71-MJ01A/B/C and 71-MJ02A/B/C. Each pump is a submerged type pump located in vertical wells within the LNG storage tanks and is 23/06/2003 rated for 2000m/h. Three pumps are provided in each tank.. It takes approx. 4.5 days to fill up one LNG storage tank & 13 hrs to fill up one LNG tanker.

UNIT 16 PROPANE REFRIGERATION

18 Bar 68 C 16-MC 09
M

17 Bar 50 C

16-MJ 04
M

1.3 Bar -35 C

2.3 Bar -21 C

4.2 Bar -3.5 C

7.1 Bar 14.6 C C3 M/U to MR

TC

MC 11
LC

C3 M/U to MR
LV

MD 02 1.4 Bar -34 C 15-MC 03

MD 03 2.4 Bar -20 C 15-MC 02

MD 04 4.3 Bar -3 C 15-MC 01

MD 05

MD 06
PV

8 Bar 18 C 13-MC 01 0 1 C M 6 1 16 Bar 35 C

M

LV

LV

LV

LV

1.4 Bar -34 C 16-MC 07

2.4 Bar -20 C 16-MC 06

4.3 Bar -3 C 16-MC 05

7.2 Bar 14 C 16-MC 04

LV

LV

LV

LV

MD 07 16-MJ 05 C3 To/Ex. Storage

The purpose of the Propane Refrigerant Circuit is used to supply refrigeration cooling to the natural gas feed circuit and mixed refrigerant circuit at four pressure levels in a closed loop. Propane from the discharge of the Propane Compressor (16-MJ04) at 18.0 Bar and 68.3 C is de superheated and condensed by ambient air in the Propane Condenser (16-MC09). The condensed propane at 17.1 Bar and 50.0 C is collected in the Propane Accumulator Presley Wong (16-MD06). The propane liquid from 16-MD06 is sub cooled in the Propane Sub-cooler (16-MC10) before being supplied to the natural gas & mixed 23/06/2003 refrigerant (MR) evaporators. To produce one ton of LNG, 3.5 tons of propane is required to provide refrigeration cooling.

UNIT 16 MIXED REFRIGERATION

M M M

16-MC01 21 Bar 68 C C1 C3 N2 LNG 47 Bar -147C 16-MD01 16-MJ 01

C1 AI C2 1261 C3 N2

16-MC02 33 Bar 73 C 16-MJ 02 16-MJ 03

16-MC03 63 Bar 89 C

Flare

LNG End Flash Drum (Unit 15) Cold JT TV 57 Bar -155 C PV 15-MC06 48 Bar -125 C Warm JT 16-MJ06 15-MC05 NG In NG Out 16-MD08 3.9 Bar -33.8 C 59 Bar 61 Bar -31 C -29 C 59 Bar -31 C 59 Bar -31 C C2 61 Bar -30 C 16-MC 07 NG Feed LPG Ex.U07 61.6 Bar -16 C 61.8 Bar 0.6 C 62.2 Bar 18 C 62.5 Bar 40 C 59 Bar -31.5 C C1 Ex. Demethaniser (Unit 07) End Flash Gas Compressor LNG End Flash Drum (Unit 15)

16-MC 06

16-MC 05

16-MC 04

The purpose of the Mixed Refrigerant Circuit in conjunction with Propane Circuit is used to provide refrigeration cooling required for natural gas in Main Cryogenic Heat Exchanger (MCHE). The refrigerant used to liquefy the feed gas is a mixture of nitrogen, methane, ethane and propane, known as mixed refrigerant (MR). The MR circuit is a closed refrigeration loop. The superheated MR from the Main Cryogenic Heat Exchanger (MCHE); 15-MC05 is compressed by LP MR Compressor 16-MJ01, MP MR Compressor 16-MJ02 and HP MR Compressor 16-MJ03 in series. High pressure vapours from the MR Compressor are cooled in the HP MR Compressor Aftercooler; 16-MC03 and partially condensed in the respective MR / HHP, MR / HP, MR / MP and MR / LP Propane Coolers and fed to the HP MR Separator 16-MD08. Liquid from 16-MD08 (heavy MR) is cooled further in the "warm" bundle of the MCHE and by the let down in pressure through the MR Liquid Expander; 16-MJ06, recovering electrical power, and then sprayed over the "middle" bundle of the MCHE as a cooling medium. Most of the vapours from 16-MD08 (light MR) pass through both the "warm", "middle and "cold" bundles of the MCHE, and are let down over the "cold" Joule-Thomson (J-T) valve; 16-CrV-1035 to achieve the minimum required temperature. Prior to entering the MCHE shell side, this light MR stream is combined with the pre-cooled light MR stream in the MR/End Flash Gas Heat Exchanger; 15-MC06 where the MR is heat exchanged with 15-MD03 overheads vapour. The combined light MR stream is sprayed over Presley Wong the "cold" bundle of the MCHE as a cooling medium. Vapourised MR from the MCHE is recycled to the LP MR Compressor; 16-MJ01 via The LP MR Suction Drum; 16-MD01. Nitrogen, Methane and 23/06/2003 Propane are injected into the MR stream to the LP MR Suction Drum; 16-MD01 and Ethane is injected into the HP-MP Seperator, 16-MD08 as required, to maintain system inventory and composition.

UNIT 07 FRACTIONATION
15-MC 06 62 Bar -18 C Scrub Column Bottom 29 Bar -29 C C2 C3 C4 29 Bar C5 43 C MC 03 26 Bar 0.2 C

Off-Spec C2 line

Off-Spec C3 line 14.3 Bar 41 C MC 05 13.8 Bar 40.1 C

26.8 Bar 4.3 C

MD03

MD05

MC 09 29 Bar -29 C MD08 MD 01 MC 01 7-MJ04 Scrub Column OHD Condenser 27 Bar 131 C 4.9 Bar 45 C MC 07 14.6 Bar 119 C MD07 4.4 Bar 40 C 29 Bar -32C MCHE MD 02 MC 02 LPG Drum C2 Storage MC 04 LPG Drum C3 Storage 7-MJ01 MD 04 7-MJ02

29 Bar 139 C

14.6 Bar 119 C 14 Bar 41 C MC 11 MD 10 13 Bar 40 C

MD 06 MD 06 MC 06

7-MJ03 MD 09

7-MJ05

MC 10 LPG Drum LPG Drum 3.5 Bar 40 C MC 07

Condensate to Storage

5.2 Bar 99 C

5.2 Bar 99 C

7-MJ06

The purpose of the Fractionation Unit is to remove heavier hydrocarbons from feed gas that will affect the length of the carbon chain, C5+, specification of the LNG product. In addition, aromatics, Benzene specially, are removed as these may freeze in cryogenic sections of the plant. When operating, the Fractionation Unit reinjects lighter, recovered hydrocarbons (LPG) into the Liquefaction Unit to be blended into the LNG Product, or recycled through the Scrub Column, 15-MD01, depending on operational Presley Wong requirements. In addition, it produces both ethane and propane of refrigerant grade quality for make-up to the Propane and MR Compressor Circuits, and a condensate 03/07/2003 product stream, which will vary in quality depending upon whether the Depentaniser is operating.

UNIT 07 DEMETHANISER
HH Cold Flare Header
PIC 1002

29 Bar -27.6 C

TI 1215

PV1002B PV1262 (15-MC 06) 15-MC 06

Feed Ex. Scrub Column

29 Bar -27.9 C ESDV1013 1

Balancing line

29.5 Bar 43.4 C

C2 C3 C4 C5

-35 C

C3 Vapour
LIC 1134

7-MD 01 9
TIC 1007

7-MC 09

29 Bar -32 C
FIC 1009

C3 Liquid

13

29 Bar 110 C

7-MD 08

29 Bar 140 C Hot Oil 7-MC 01

LIC 1137

HS 1105 FIC 1140

LIC 1015

56.7 Bar -30.5 C

NNF MCHE

07-MJ04 29 Bar 140 C

FIC 1013

FIC 1166

56.7 Bar -30.5 C 15-MC 03

07-MJ04A

26.9 Bar 137 C De C2 Column

The liquid stream from the bottom of the Scrub Column (15-MD01) is reduced in pressure and temperature from 62 bara and 18.1 C to 29 bara 29.3 C and then fed to the Presley Wong Demethaniser (07-MD01). This column serves as a stripper and is reboiled by a kettle type hot oil reboiler 07-MC01. The overhead vapour from the Demethanser Column is 03/07/2003 fed to the LMR End Flash Gas Exchanger (15-MC06). The bottoms product stream is reduced in pressure to 26.9 bara and then fed to the Deethaniser Column (07-MD02).

UNIT 07 DEETHANISER
PIC 1022

07-ML 01

-4.0 C

C3 Vapour
LIC 1041

7-MC 03 26.8 Bar 4.3 C 26.8 Bar 1.0 C

TI 1024 LI 1044 FIC 1047

26.8 Bar 0.2 C

C3 Liquid Cold Flare Header PV1022 7-MD 03

LIC 1046

Feed Ex. De C1 Column

27 Bar 106 C

7-MD 02 24
TIC 1027

ESDV 1050

07-MJ01 29.5 Bar 0.3 C 15-MD08 Hot Oil

FIC 1048

28

27 Bar 118 C

FIC 1028

FIC 1140

27 Bar 131 C 7-MC 02

07-MJ01A

LIC 1036

LI 1032

LL ESDV1235

26.9 Bar 0.3 C C2 Storage

27 Bar 131 C
FIC 1035

FI 1105

14.4 Bar 103 C De C3 Column

ESDV1205

Off-Spec C2 From Storage Tank

The feed liquid is reboiled in Deethanser Reboiler (07-MC02). The overhead vapours leave the column at 26.8 bara and 4.3 C and fed to the Deethaniser Condenser (07-MC03) where the vapour ethane is condensed against a Medium Pressure (MP) propane stream from the Fractionation Refrigerant Package (07-ML01). The condensed ethane is then used to provide reflux for the column via the Presley Wong Deethaniser Reflux Pump (07-MJ01) and to supply ethane refrigerant make-up. Excess ethane liquid will be send to re-injection. A bypass line around the column allows off-specification03/07/2003 be ethane to imported from the storage and reprocessed in the column.

UNIT 07 DEPROPANISER
C2 C3 iC4 nC4
AI 1062 PIC 1061

M 13.8 Bar 40 C

7-MC 05 14.3 Bar 42 C

TIC 1063 FIC 1086

14.1 Bar 40 C
LI 1084

Cold Flare Header PV1061 7-MD 05

LIC 1083

Feed Ex. De C2 Column

14.4 Bar 103 C

19 7-MD 04 22 28 39

TI 1065

ESDV 1089
FIC 1088A

07-MJ02 29.5 Bar 41.6 C 15-MD08 Hot Oil

FIC 1087

14.6 Bar 112 C 14.6 Bar 120 C 7-MC 04 LL

FIC 1068

FIC 1088B

07-MJ02A

LIC 1070

LI 1074

27.5 Bar 41.6 C C3 Storage ESDV1236

14.6 Bar 120 C

FIC 1073

FI 1152

5.1 Bar 74 C De C4 Column

ESDV1059

Off-Spec C3 From Storage Tank

Liquid hydrocarbons from the bottom of the Deenthaniser are dropped in pressure from 26.9 bara to 14.4 bara and then fed to the Depropaniser Column (07-MD04). The feed liquid is reboiled in the Depropaniser Reboiler (07-MC04). The overhead vapours leave the column at 14.3 bara and 41.8 C and fed to the Depropaniser Condenser (07-MC05) where the vapour propane is condensed by Presley Wong ambient air. The condensed propane is then used to provide reflux for the column via the Depropaniser Reflux Pump (07-MJ02) and to supply propane refrigerant make-up. Excess propane liquid will be 03/07/2003 send to re-injection. A bypass line around the column allows off-specification ethane to be imported from the storage and reprocessed in the column.

UNIT 07 DEBUTANISER
M
PIC 1098

7-MC 07 4.9 Bar 45 C

FIC 1120

4.4 Bar 40 C Cold Flare Header PV1098

LI 1118

7-MD 07

LIC 1117

4.9 Bar 40 C

ESDV 1122

Feed Ex. De C3 Column

5.1 Bar 75 C

17 7-MD 06 18 32 34

TI 1164

07-MJ03 29.5 Bar 41.8 C 15-MD08

TIC 1100

FIC 1121

07-MJ03A

5.2 Bar 94 C

FIC 1103

5.2 Bar 99 C Hot Oil 7-MC 06

Condensate Ex. 7-MJ 06

LIC 1105

LI 1106

LL Condensate Ex. 7-MJ 05

De C5 Column
LIC 1165 HS 1105

5.2 Bar 99 C

M
FIC 1129

3.5 Bar 40 C

7-MC 08
FIC 1162

Condensate To Storage

4.7 Bar 40 C

ESDV1161 De C5 Column

The bottoms liquid product is reduced in pressure from 14.6 bara to 5.1 bara and then fed to the Debutaniser Column (07-MD06). The feed liquid is reboiled in the Debutaniser Reboiler (07-MC06). The overhead vapours leave the column at 4.9 bara and 45.2 C and fed to the Debutaniser Condenser (07-MC07) where the vapour butane is condensed by ambient air. The condensed butane isWong used Presley then to provide reflux for the column via the Debutaniser Reflux Pump (07-MJ03) and to re-inject into the MCHE. The Debutaniser Column bottom product leaves the column at 99.0 C and depending on the 03/07/2003 mode of operations; the bottom product is either sub cooled by ambient air to 40.0 C in the Condensate Product Cooler (07-MC08) and then send to storage or fed to the Depentaniser Column (07-

UNIT 07 DEPENTANISER
M
PIC 1177

7-MC 11 4.9 Bar 45 C

FIC 1192

4.4 Bar 40 C

4.9 Bar 40 C
LI 1118

Cold Flare Header PV1098 7-MD 10

LIC 1117

7-MD 09 Feed Ex. De C4 Column 5.1 Bar 75 C 15 19 30 32 5.2 Bar 94 C

FIC 1103 TI 1170 TIC 1174

ESDV 1122

07-MJ05 29.5 Bar 41.8 C 15-MD08 Hot Oil

FIC 1191

FIC 1191

5.2 Bar 99 C 7-MC 10

07-MJ05A

HS-1105

LIC 1165

LI 1163

LL

Downstream 07-MC 08

Upstream 07-MC 08 ESDV1237 07-MJ06/A

If the feed gas composition is such that it becomes necessary to supply a low-benzene C5 stream to supplement the LPG re-circulation, the Debutaniser Column bottom product is routed to the Depentaniser Column. The bottoms liquid product from the Debutaniser is fed to the Depentaniser Column (07-MD09) and is reduced in pressure to 2.1 bara in the column. The feed liquid is reboiled in Presley Wong the Depentaniser Reboiler (07-MC10). The overhead vapour is totally condensed by ambient air using the Depentaniser Condenser (07-MC11). The condensed liquid is then used to provide reflux for 03/07/2003 the column via the Depentaniser Reflux Pump (07-MJ05) and send to the LPG Re-injection Drum (07-MD08).

UNIT 73 ETHANE STORAGE

Cold Flare Header

Cold Flare Header

PIC 1009 C2 To / Ex. Deethaniser

Vapor Return

PIC 1003

19 Bar -14 C

C2 ISO Container

73-MD01

Refrigeration Package

FIC 1020

C2 Off-spec Line
C2 Make-up To MR System

73-MJ03

ESDV1010

73-MJ01

Ethane storage vessel 73-MD01 receives liquid from 2 sources; Deethaniser 07-MD02 in the common fractionation train & ISO containers delivered by rod or ship. The ethane refrigerant storage vessel, 73-MD01, is a pressurized drum with storage volume 660 m3. The propane refrigerant is stored at approximately 14oC and 19 bar. Displacement vapour, flash vapours and vapour generated by heat in-leak are vented to cold flare by pressure control.

UNIT 73 PROPANE STORAGE

PIC 1033 PIC 1028 Cold Flare Header

LI 1029

8.4 ~ 15.4 Bar 20 ~ 45 C

73-MD02

C3 To / Ex. Depropaniser

FIC 1045 C3 To / Ex. Pump-out C3 System

C2 ISO Container

ESDV1046 ESDV1037 73-MJ02

The Propane Storage Vessel, 73-MD02, receives liquid propane from three sources; Depropaniser, 07-MD04, in the common fractionation train, ISO containers delivered by road. or ship & Pump-out connections in the liquefaction unit. The Propane Refrigerant Storage Vessel, 73-MD02, is a pressurised sphere with a gross volume of 73-MJ04 approximately 1500m3. The propane refrigerant is stored at ambient temperature and the corresponding vapour pressure: @ 20C the storage pressure will be 8.4 bar & @ 45C the storage

Vapor Return

UNIT 02
aMDEA STORAGE

ATM ATM Set @ 15 mbar g N2 Set @ 7.5 mbar g N2 Set @ 7.5 mbar g 15 / -2.1 mbar g Set @ 15 mbar g

Demin. water
15 / -2.1 mbar g
FI 1004 LI 1008 LI 1017

02-MF22 02-MJ22

02-MF21

Solvent to/ex. U 12

02-MJ21

The acid gas removal unit uses an activated MDEA. The common facilities are used to provide space and volume for the mixing and storage for the aMDEA solvent used in the AGR unit. The facilities also allow enough volume to hold solvent from the AGR unit. The common facilities consist of the mixedAwad Mohd solvent storage tank, 02-MF22. The mixed solvents supply pumps, 02-MJ22 that take suction from this tank and discharge it to another tank, the solvent storage 20/06/2003 tank, 02-MF21. The solvent transfer pump, 02-MJ21 takes suction from this tank and discharge to the acid gas removal unit.