STGC

Creation Beyond Imagination Creation Beyond Imagination

Shanghai Electric Shanghai Electric

STGC

2300MW DEENBAUDHU CHHOTURAM THERMAL POWER PROJECT, GUANGNING

GENERATOR AUXILIARY SYSTEM PRESENTATION

GENERATOR GAS SYSTEM

THE PURPOSE OF THE GAS SYSTEM

STGC

To provide means for safely putting hydrogen in or taking hydrogen out of the generator, using carbon dioxide as a scavenging medium. To maintain the gas pressure in the machine at the desired value. To indicate to the operator at all times the condition of the machine with regard to gas pressure, temperature, dew point and purity. To dry the gas and remove any water vapor which might get into the machine from the seal oil. Supply nitrogen gas to pressurize the stator coil water tank for isolating the air. To send the alarm signals as the liquid leakage (oil or water leakage) to inside of generator.

GENERATOR GAS SYSTEM

STGC

H2 SYSTEM

HYDROGEN SYSTEM
GAS SYSTEM MAIN CHARACTERISTIC
Complete

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charge and vent function

Perfect

operation monitoring and detecting

system

H2 pressure control automatically

Effective gas dryer

HYDROGEN SYSTEM
H2 PRESSURE CONTROL UNIT
Package design, convenient for operation and maintenance. Easy for installation. Compact outline. Graphic valve identification labels for generator purging and operation.

STGC

HYDROGEN SYSTEM
GAS ANALYZER CABINET
Thermo conductivity type

STGC

Three-range gas analyzer (CO2 in

Air; H2 in CO2; H2 in Air) Explosion-proof sensor Packaged gas sampling system with flow meter and oil/moisture filter Local and remote alarms

HYDROGEN SYSTEM

STGC

H2 PURITY ANALYZER SAMPLE SYSTEM & CONNECTION

HYDROGEN SYSTEM
ADSORBABLE GAS DRYER

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Dual tower adsorbent type dryer,

with one tower in operation and the other in regeneration. Two sets connect in parallel with automatic switch function

Max flow 100 Nm3/h

Easy to use and maintain

HYDROGEN SYSTEM
ADSORBABLE GAS DRYER FLOW

STGC

HYDROGEN SYSTEM
LIQUID LEAKAGE DETECTOR

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Explosion-proof Design
DPDT switch

SS material
With liquid level sight glass

Special float ball compression

resistance technique

HYDROGEN SYSTEM
H2 LEAKAGE DETECTOR

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8 points circuiting detection automatically point by point

One analog 4~20mA and one DPDT logic

signal output

HYDROGEN SYSTEM
H2 LEAKAGE DETECTOR PIPING

STGC

SEAL OIL SYSTEM

THE PURPOSE OF THE SEAL OIL SYSTEM

STGC

Provide sealing oil to the gland seals to prevent the escape of hydrogen gas from the generator Provide lubrication to the gland seals to prevent seal wear. Provide a means of minimizing the amount of air and moisture entering the generator. Multi-backup in air side seal oil supplies ensuring the system safe operation.

SEAL OIL SYSTEM

STGC

SEAL OIL SYSTEM

SEAL OIL SYSTEM

SEAL OIL SYSTEM MAIN CHARACTERISTICS

STGC

Double flow, double rings gland seal structure Compact design, small space occupied H2 side seal oil instead of vacuum treatment system, reducing H2 wastage, high reliability

Multi-backup in air side seal oil supplies, high reliability

100% filter and cooler backups Perfect inspection and warning system

SEAL OIL SYSTEM

DOUBLE FLOW DOUBLE RINGS GLAND SEAL Air side
seal ring H2 side seal ring

STGC

Created by Westinghouse

Reducing flow rate along radial

Easy machining
Self-suit rotor camber, reducing effect on rotor vibrating

Air side oil Air side floating oil

Seal ring socket H2 side oil rotor

SEAL OIL SYSTEM

STGC

DOUBLE FLOW DOUBLE RINGS GLAND SEAL PRINCIPLE

SEAL OIL SYSTEM

SEAL OIL SUPPLY UNIT
s

STGC

SEAL OIL SYSTEM

1 1 seal oil ring 2 main DP regulator 3 main AC pump 4 DC backup pump 5 air side loop seal tank 3 2 1 5 7

STGC

AIR SIDE SEAL OIL SUPPLY AND BACKUP

6 8

6 Backup DP regulator
7 backup AC pump 8 turbine main oil pump 9 AC lub. oil pump 10 DC lub. oil pump 11 main oil reservoir

9 10

11

SEAL OIL SYSTEM

STGC

AIR SIDE SEAL OIL SUPPLY AND BACKUP

HP backup oil 1 2 3 4

Main AC pump

Turbine main oil pump DC lub. oil pump

Backup AC pump AC lub. oil pump

DC backup pump

LP backup oil

SEAL OIL SYSTEM

STGC

AIR SIDE SEAL OIL BACKUP OIL SUPPLY LOGIC DIAGRAM

SEAL OIL SYSTEM

SEAL OIL PUMP
Three

STGC

screws pump, low friction,

long period operation

Small

pressure wave, low noise

With high suck capability

Fit relief valve

Mechanical rotor seal

SEAL OIL SYSTEM

DIFFERENTIAL PRESSURE REGULATOR

STGC

Using pressure bellows, the life is longer than diaphragm

H2 PRESS

BACKUP DP REG.
AIR SIDE OIL PRESS GLAND SEAL RING SEAL OIL inlet

Automatic, undisturbed switch from main to backup,

high reliability

Take stuffing bellows to seal stem, no leakage

SEAL OIL MAIN DP REG.

Pressure tracking rapidly with high control precision

INLET

BY PASS

SEAL OIL SYSTEM

STGC

MAIN DP REGULATOR SECTION

SEAL OIL SYSTEM

PRESSURE EQUALIZING VALVES

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Piston regulating with high sensitivity

TO GLAND SEAL RING

FROM H2 SIDE SEAL OIL PUMP

No damageable components, few maintenance

POPPET H2 SIDE OIL SIGNAL PISTON

Body and piston take small temperature- sensitivity coefficient material

AIR SIDE OIL SIGNAL

PISTON SPRING

Pressure tracking rapidly with high control precision

UPWARD MOVEMENT OF ADJUSTING SCREW INCREASES H2 SIDE OIL PRESSURE

SEAL OIL SYSTEM

HYDROGEN SIDE DRAIN REGULATOR

STGC

Float-operated drain and

feed valves, small pressure wave

JACKSCREW

JACKSCREW

Using magnetic level

gauge, safety in operation

Equipped with emergency

DRAIN VALVE

TO H2 SIDE PUMP

FEED VALVE

jackscrew

JACKSCREW

JACKSCREW

SEAL OIL SYSTEM

SEAL OIL FILTER

STGC

Self-clean filters Edge-type filters on line to

clean without interrupting the

oil flow

Easy to use, few maintenance High filter accuracy SS filter elements Fit diff press switch

SEAL OIL SYSTEM

GEN LOOP SEAL VAPOR EXTRACTOR
Assembly

STGC

design

Multi-step

oil moisture

separate
Explosion-proof Local

motors

vacuum pressure

indication

STATOR COIL COOLING WATER SYSTEM

STGC

THE PURPOSE OF THE STATOR WATER SYSTEM

To cool stator winding and parallel rings Demineralization of the water to control its electrical conductivity Provide instrumentation to monitor flows, pressures, temperatures, and conditions of conductivity of the demineralized water Automatic makeup water, pressurized water tank with N2 gas 100% standby for cooler and filter Valves for reverse flushing are furnished for more efficient cleaning stator coils All piping and components are made of corrosion resistant materials

STATOR COIL COOLING WATER SYSTEM

STGC

WATER SYSTEM

STATOR COIL COOLING WATER SYSTEM

STGC

WATER SYSTEM FLOW

Generator Gas meter Nitrogen Fill System Water Pump

Flow Meter

Filter

Cooler

Water Tanker

Conductivity Meter Makeup Water Supply Demineralizer Conductivity Meter

STATOR COIL COOLING WATER SYSTEM

STGC

STATOR COOLING WATER SUPPLY UNIT

STATOR COIL COOLING WATER SYSTEM

STGC

WATER SYSTEM GEN INLET AND OUTLET PIPING

Workshop prefabrication With temp measuring elements and switches, easy to install

With reverse flushing for more

efficient cleaning stator coils
strainer

Piping prefabrication

Equipped with strainer at winding inlet

STATOR COIL COOLING WATER SYSTEM

STGC

STATOR WATER PUMP

Centrifugal type
SS material

Rotor with mechanical seal

Need not move pump body

and piping to maintenance

STATOR COIL COOLING WATER SYSTEM

STGC

WATER TANK

Design and manufacture according to pressure vessel

Equipped with multi-level switch (H, L, LL) to monitor and control water level

Equipped with strainer at water outlet Using magnetic level gauge, safety in operation

Equipped with vapor heater

STATOR COIL COOLING WATER SYSTEM

STGC

WATER FILTER
Fabric

filter elements, no fibre to

fall off

High filter accuracy Easy to change filter elements Equipped with vent, drain and diff press signal connection

STATOR COIL COOLING WATER SYSTEM

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WATER COOLER
High SS

effect tube plate cooler

material both tube & shell tube

bundle

Screwing No

traverse baffle, no dirty

deposit trap
Drain

and vent both on Shell

WATER FLOW

TUBE

side and tube side

STATOR COIL COOLING WATER SYSTEM

STGC

DEMINERALIZER
Bypass, SS

mixed bed type

cap strainer after treatment

0.1~0.4s/cm Equipped

with conductivity

meter

STATOR COIL COOLING WATER SYSTEM

STGC

STATOR WINDING REVERSE FLUSHING

WATER INLET

WATER
RETURN

A
STRAINER WATER INLET

A B

WATER RETURN

STATOR COIL COOLING WATER SYSTEM

STGC

STATOR WINDING LEAKAGE DETECT SYSTEM

VENT TO ATMOSPGERE

High sensitive gas meter,

GAS METER

digital indicating easy to

use

RELIEF VALVE

PRESSURE SWITCH

Pressure switch to alarm over pressurization

WATER TANK

STGC

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