Industrial Engineering Sanjib Jaypuria SME,KIIT University, Bhubaneswar

Before Industrial Engineering

Engineering history lies back to the beginning of civilization. Until the end of 17hundreds, production meant crafts (A craftsman used to treat material and assemble the pieces) Until then a single person used to
Plan Select and supply material Produce and control

Industrial Revolution
In 1776, James Watt invented the steam engine. (Turning steam power into mechanical power) This is the beginning of industrial revolution. Since then, first factories started to be established in USA and UK (United Kingdom) Earlier factories were textile and metal working plants.

What is Industrial Engineering?

Electrical Engineering to engineer an electrical product or system. Computer Engineering to engineer a computer or a system of networked computers. Industrial Engineering?
To engineer an industry?? No. To engineer an industrial product or system (efficiently and effectively): for manufactured goods or services, originally To engineer a product or system for industry, the military, government, education, etc. Efficiency and Quality Engineering!!

1.1 Definition
Fierce Competition in Economy. Customers demands are rising. Challenge for industries to produce goods of right quantity, quality , in time and at minimum cost. Industrial Engineering plays a pivotal role in meeting these challenges. We have various techniques in Industrial Engineering to analyse and improve the work methods, to eliminate waste, proper allocation and utilization of resources.
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1.1 Definition
American Institute of Industrial Engineers (AIIE) defines Industrial Engineering as follows; Industrial Engineering is concerned with the design, improvement and installation of integrated system of men, materials and machine. It draws upon specialized knowledge and skills in the mathematical, physical sciences together with the principles and methods of engineering analysis and design to specify, predict and evaluate the results to be obtained from such system.
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1.1 Definition
The prime objective of industrial engineering is; 1- To increase the productivity. 2- Eliminating waste and non-value added activities. 3- Improving the effective utilization of resources.

Significant Events in IE

1.2 History & Development

It is linked with industrial revolution and passed through many phases to reach present advanced stage. Frederick Taylor is named as father of scientific management and industrial engineering. But before Frederick Taylor, Adam Smith gave concept of Division of Labour through his book The Wealth of Nations. Also James Watt, Boultin Mathew and Robinson obtained a place in the history of Industrial Engineering because of their work related with improvements in the performance of machines and industries.

1.2 History & Development

Period between 1882-1912 was the critical period in the history of Industrial Engineering. Important works during this period are; Factory system, Owner, Engineer and Manager concept. Equal work, equal pay and incentives. Scheduling and Gantt Charts. Engineers interest in cost control and accounting.

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1.3 Contributions to Industrial Engineering

1. Adam Smith (1776): through his book titled Wealth of Nations laid foundation to scientific manufacturing. Through his concept of division of labour which included the skill development, time savings and the use of specialized machine was able to influence. James Watt (1864): Steam Engine advanced the use of mechanical power to increase productivity. Charles Babbage worked on the same line as Adam Smith.

2. 3.

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1.3 Contributions to Industrial Engineering

4- Frederick Taylor (1859-1915): was a mechanical engineer and initiated investigations of better work methods and develop an integrated theory of management principles and methodologies. He proposed following actions; Data Collection and standards for workers. Scientifically training of workers. Cooperation between management and labour for better production. Divide work between management and labour and assigning to those who are best suited.

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1.3 Contributions to Industrial Engineering

5- Henry L. Gantt (1993): His contributions are; Work in the area of motivation field, development of task and bonus plan. Measurement of management results by Gantt Charts. Recognition of social responsibility of business and industry. Advocated training of workers by management. 6- Frank and Lillian Gilbreth (1917): developed method study as a tool for work analysis. He developed micro-motion study, a breakdown of work into fundamental elements called therbligs.

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1.3 Contributions to Industrial Engineering

7- Harrington Emerson(1913): Developed his managerial concepts simultaneously with Taylor, Gantt and Gilbreth. Amongst his contributions is the Emersons Efficiency Bonus Plan, an incentive plan which guarantees the base day rate and pays a graduated bonus. He also proposed twelve principles of efficiency. 8- L.H.C Tippet (1937): Developed the concept of work sampling to determine the equipment and manpower utilization and setting performance standards for long cycle, heterogeneous jobs involving team work.

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Significant Events in IE
Division of labor (Smith, 1776) Standardized parts (Whitney, 1800) Scientific management (Taylor, 1881) Coordinated assembly line (Ford 1913) Gantt charts (Gantt, 1916) Motion study (the Gilbreths, 1922) Quality control (Shewhart, 1924)

Significant Events - Continued

CPM/PERT (Dupont, 1957) MRP (Orlicky, 1960) CAD Flexible manufacturing systems (FMS) Computer integrated manufacturing (CIM)

1.4 Activities of Industrial Engineering

The primary activities as spelled out by AIIE are;
Selection of processes and assembling method. Design of facilities include plant location, lay out of building, machines and equipment, material handling system, raw material and finished goods storage system. Design and improvement of planning and control system for production, inventory, quality and plant maintainance and distribution system. Developing a cost control system.(budgetary control, cost analysis and standard costing) Developing time standards, costing and performance standandard. Installation of wage incentive scheme. Value engineering and analysis Operation research include mathematical and statistical analysis. Performance evalution, supplier selection, project feasibility studies. 17

1.5 Industrial Engineering Approach

In carrying out various activities, the industrial engineer; Gathers and analyses facts. Prepares the alternative solutions taking in to consideration all the constraints both internal and external. Selects the best solution for implementation.

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1.5 Industrial Engineering Approach

At problem identification/definition stage following steps must be taken; 1- All the facts about the operation are collected and recorded using various recording techniques like charts, diagrams or models. 2- Critical Examination of all facts by asking series of questions. 3- Alternative ways are found by techniques like brainstorming. 4- based upon the criteria fixed for evaluation, the best alternative is selected.

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1.6 Objectives of Industrial Engineering

The basic objectives of Industrial Engineering departments are; 1- To establish methods for improving the operations and controlling the production costs. 2- To develop programmes for reducing these costs.

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1.7 Functions of An Industrial Engineer

1) 2) 3) 4) 5) 6) 7) Developing the simplest method ( Standard Method). Establishing the performance standard (standard time). To develop a sound wage and incentive scheme. Sound inventory control, determination of economic lot size. Development of cost reduction and cost control programme. Standard training programme for various level of organisation. Site selection and plant layout.

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1.8 Techniques of Industrial Engineering

Following tools and techniques are used to improve productivity of the organization by optimum utilization of resources. 1- Method Study. 2- Time Study (Work Measurement). 3- Motion Economy. 4- Financial and Non Financial Incentives. 5- Value Analysis. 6- Production, Planning and Control. 7- Inventory Control. 8- Job Evaluation. 9- Material Handling Analysis. 10-Ergonomics (Human Engineering). 11- System Analysis. 12- Operations Research Techniques.
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1.9 Place of Industrial Engineering in Organization

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1.10 Industrial Engineering in Service Sector

Large number of industrial engineers are in demand and attracted to careers in exciting, challenging and rewarding new fields. The various service industries are; 1- Health Service. 2- Government Organizations. 3- Banking.

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through innovative applications in many types of organizations:

Manufacturing Computers Semiconductors Biomedical Device Consulting Hospitals Restaurant chains Hotel chains Airlines and airports Government agencies Armed forces Worldwide distribution and delivery companies Entertainment companies and retail chains

Industrial Engineering
You are the customer, and the product too.

HAPPY NEW YEAR 2013