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Appendix
Problem Defined
Objective and Specification
Design Heat Exchanger
Results Summary
Conclusion
Problem Defined
Chemical temperature must be cooled by at least
20 degrees Celsius
Mass flow rate is 220,000 kg/hr.
Material properties must be defined as water.
City Water Temperature must be 20 C.
Length of the heat exchanger can not exceed 7
meters.
Minimize pressure drop, shell and tube weight.
Shell Diameter should not exceed 2 meters.
Objective
Calculate the heat transfer ratio between 0.95
and 1.
Minimize the weight of the Heat Exchanger.
Minimize the pressure drop for the shell and
tube side.
Variables
Input Variables
Data Means
Data Means
I_counter_flow
I_counter_flow
Tube_Len
1000000
mdot_shell
I_counter_flow
Tube_Len
5500000
mdot_shell
Tube_Len
6000000
5250000
5000000
5000000
1.25
300
Baffle_Space
500
4.875
8.125
Tube_th
Mean
Mean
0.75
4500000
0.75
1.25
300
Baffle_Space
500
4.875
8.125
Mean
4750000
-1000000
4.875
8.125
4000000
4750000
0.390525
0.650875
0.0006668
0.390525
0.390525
0.0011113
0.650875
0.650875
mdot_shell
I_counter_flow
Tube_Len
0.0006668
0.0011113
0.0011113
Data Means
Data Means
I_counter_flow
0.0006668
mdot_shell
Tube_Len
16000
I_counter_flow
mdot_shell
Tube_Len
12000000
14000
10000000
280
8000000
12000
6000000
10000
0.75
1.25
300
Baffle_Space
500
4.875
8.125
Mean
4000000
200
0.75
1.25
Baffle_Space
Tube_th
300
500
Tube_th
12000000
4.875
8.125
Mean
240
Mean
500
Tube_th
5000000
4500000
320
300
5000000
-1000000
320
1.25
Baffle_Space
6000000
5250000
0.75
Tube_th
5500000
1000000
4000000
0.75
16000
1.25
Baffle_Space
300
500
Tube_th
14000
10000000
280
12000
8000000
6000000
240
10000
4000000
0.390525
200
0.390525
0.390525
0.650875
0.0006668
0.0011113
0.650875
0.0006668
0.0011113
0.650875
0.0006668
0.0011113
4.875
8.125
2.06
2.05
F actor
B
C
D
2.05
N ame
mdot_shell
Tube_Len
Baffle_S pace
Tube_Len
BD
Term
Term
Term
Tube_Len
Tube_th
CD
Tube_th
BC
0
10
20
30
40
50
Standardized Effect
60
70
10
80
20
30
Standardized Effect
40
50
2.1
2.1
F actor
B
C
D
E
Tube_Len
E
Term
Term
Tube_th
B
Baffle_Space
D
mdot_shell
BC
0
20
40
60
80
100
Standardized Effect
120
140
160
50
100
Standardized Effect
150
200
N ame
mdot_shell
Tube_Len
Baffle_S pace
Tube_th
10
20
30
Standardized Effect
40
50
Tube_th
0.0011
[0.0007]
0.0007
Data Means
Data Means
Data Means
Baffle_Cut
Baffle_Cut
I_Shell_mat
Shell_ID
Baffle_Cut
I_Shell_mat
5500000
5000000
0.495300
0.74295
Tube_OD
1000000
1.23825
1.5
2.5
Shell_th
4500000
4500000
0.371475
0.495300
Tube_OD
0.74295
1.23825
1.5
2.5
Shell_th
Mean
0.371475
Mean
Mean
5000000
4750000
-1000000
I_Shell_mat
6000000
5250000
Shell_ID
6500000
5500000
0.371475
0.495300
Tube_OD
0.74295
0.0142875
0.0165
1.23825
1.5
2.5
Shell_th
6500000
5500000
6000000
5250000
5500000
5000000
5000000
4750000
4500000
-1000000
4500000
0.0142875
0.0142875
0.0238125
0.0165
0.0275
0.0238125
0.0275
Data Means
Data Means
Data Means
Shell_ID
I_Shell_mat
Baffle_Cut
Shell_ID
Baffle_Cut
I_Shell_mat
1000
8000000
14000
750
7000000
12000
500
6000000
250
5000000
Shell_ID
I_Shell_mat
0.371475
0.495300
Tube_OD
0.74295
1.23825
Shell_th
1.5
2.5
4000000
0.371475
0.495300
Tube_OD
1000
8000000
750
7000000
500
6000000
250
5000000
0
0.0142875
0.0238125
0.0165
0.0275
0.74295
1.23825
Shell_th
1.5
2.5
Mean
10000
Mean
Mean
0.0165
0.0275
0.0238125
8000
0.371475
0.495300
Tube_OD
0.74295
0.0142875
0.0165
1.23825
Shell_th
14000
12000
10000
8000
4000000
0.0142875
0.0238125
0.0165
0.0275
0.0238125
0.0275
1.5
2.5
2.1
2.05
F actor
B
C
D
E
B
C
N ame
S hell_ID
I_S hell_mat
Tube_O D
S hell_th
Term
Term
Tube_OD
Term
CE
Tube_OD
Shell_ID
BC
BE
0
50
100
150
Standardized Effect
200
10
15
20
Standardized Effect
25
30
2.0
2.0
Tube_OD
Term
Term
Tube_OD
Shell_ID
Shell_ID
20
40
60
Standardized Effect
80
100
20
40
60
Standardized Effect
80
100
200
400
600
Effect
800
1000
1200
Data Means
mdot_shell
20000
Data Means
Tube_len
mdot_shell
10000000
18000
Data Means
mdot_shell
Tube_len
1800
8000000
16000
1200
6000000
225
375
4.5
Shell_ID
20000
7.5
Tube_OD
600
4000000
225
375
10000000
18000
4.5
Shell_ID
7.5
Tube_OD
Mean
12000
Mean
225
375
4.5
7.5
Shell_ID
Tube_OD
1800
8000000
16000
2400
1200
14000
6000000
12000
4000000
0.74295
1.23825
0.0142875
0.0238125
600
0
0.74295
1.23825
0.74295
0.0238125
Tube_len
5250000
6000000
mdot_shell
1000000
5500000
7000000
0.0142875
0.0238125
Data Means
mdot_shell
Tube_len
1.23825
Data Means
Data Means
mdot_shell
0.0142875
Tube_len
5000000
5000000
-1000000
4000000
225
375
4.5
Shell_ID
7.5
Tube_OD
Mean
4750000
4500000
225
375
4.5
Shell_ID
7.5
Tube_OD
5250000
6000000
-2000000
225
375
4.5
Shell_ID
1000000
5500000
7000000
Mean
Mean
14000
Mean
Tube_len
2400
7.5
Tube_OD
5000000
-1000000
4750000
5000000
4500000
4000000
0.74295
0.74295
1.23825
0.0142875
0.0238125
1.23825
0.0142875
0.0238125
-2000000
0.74295
1.23825
0.0142875
0.0238125
2.201
2.20
F actor
B
C
D
N ame
Tube_len
S hell_ID
Tube_O D
2.16
mdot_shell
Tube_OD
Term
Term
Term
Tube_OD
Tube_len
Tube_len
Shell_ID
BC
0
10
15
20
Standardized Effect
25
30
3.2
2.31
F actor
A
B
C
D
B
D
F actor
A
B
C
D
N ame
mdot_shell
Tube_len
S hell_ID
Tube_O D
D
BD
A
C
Term
BD
A
AD
CD
AB
BC
ABD
AD
BCD
AC
CD
Term
3
4
Standardized Effect
10
20
30
40
50
Standardized Effect
60
70
80
50
100
150
200
Standardized Effect
250
300
N ame
mdot_shell
Tube_len
S hell_ID
Tube_O D
8
10
12
Standardized Effect
14
16
18
Final: Optimization