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89 , 8
54 , 53 4
ln
54 , 53
159 , 0
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4
ln
159 , 0
r
L
L
R
mA
Rae
E
ctrolyte ceAnodeEle sis
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15 , 29
85 , 0 55 , 1
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Galvanic Sacrificial Anode
Case Study
Step 6: Total Number of Anode
Initial
Lifetime
Selected number of anodes: 31.
anodes
mA
A
Ia
Ip
N 41 . 28
024 , 0
682 , 0
= = =
anodes
t AnodeWeigh
Ip Lifetime
N 75 . 30
9 3 , 49
254 , 682 20
3 , 49
=
=
Galvanic Sacrificial Anode
Case Study
Step 7: Distribution and Layout
Distribution
Layout
2
445 . 2
31
806 . 75
m
N
Ac
A = = =
2
935 . 23 300 0508 , 0 5 . 0 m = t
10 445 , 2 : 93 , 23 =
2
87 . 51 1300 0254 , 0 5 , 0 m = t 21 445 , 2 : 87 . 51 =
Type of Pipe Effective Surface (Ac) Number of Anode
(Ac/A)
Diameter 2inch
(0.0508m)
Diameter 1inch
(0.0254m)
Total
31
Impressed Current
Case Study
Variabel Value
Pipe Diameter (d) 6 inch = 0,1524 m
Pipe Lengyth (l) 6800 feet = 2072 m = 2,072 km
Soil Resistivity (average) 2000 cm
Current Density () 30mA/sqmm
Type of Anode Stated in next section
Coating Efficiency (n) 50%
Coating Impedance 25000/m
2
Maximum Groundbed
Resistance
2
Lifetime 15years
Impressed Current
Case Study
Step 1: surface area of pipeline
Step 2: total protection area
Step 3: total protection current
Step 4: determine type of anodes
Iron Silicon Chromium. Weight: 110 pon, cross section 4 sqft (0,371m2),
diameter 10 inch (0,833 feet = 2,54cm), length 84 inchi (7 feet = 20,32cm)
2
03 , 992 2072 1524 , 0 m dl Ap = = = t t
2 2
015 , 496 03 , 992 % 50 m m Ap n Ac = = =
A mA m sqm mA Ac Ip 88 , 14 45 , 14880 015 , 496 / 30
2
= = = =
Impressed Current
Case Study
Step 5: total number of anodes
Current limit (silicon: 10.76 A/m
2
)
Lifetime
Total anodes: 4.
anode
m
A
m
A
Ic Ai
Ip
N 72 , 3
76 , 10 371 , 0
88 , 14
2
2
=
=
anode
pon
mA
t AnodeWeigh
Ip Lifetime
N 02 , 2
110 1000
14880 15
1000
=
=
Impressed Current Case
Study
Step 6: groundbed resistance calculation
Resistance limit: 2 (to limit rectifiers spec)
Spacing: S = 30 feet , Anode Length: L = 7 feet
Anode Diameter: D = 0.8333 feet
Groundbed resistance is below limit.
If not, choose longer spacing.
O =
|
.
|
\
|
=
+
=
36 . 1
4 656 . 0 ln
30
7 2
1
833 . 0
7 8
ln
4 7
2000 00521 . 0
) 656 . 0 ln
2
1
8
(ln
00521 . 0
N
S
L
d
L
N L
Rg
Impressed Current -
Principle
Step 7: rectifier specification
Specification: 21VDC, 302W .
Final Results:
Anodes : Iron Silicon Chromium, 4 anodes.
Rectifier : 21VDC, 302W.
W Ip Vrec Srec
V Rg Ip Vrec
123 , 301
. 237 , 20 36 . 1 88 , 14
= =
= = =