Welcome to

Thai Kraft Paper Industry Co.,Ltd (TKIC)

Update Nov 2005

Agenda

1. Introduction to Wang-Sala Mill 2. Energy Department

THAILANDS LARGEST INTEGRATED PULP, PAPER AND PACKAGING MANUFACTURERS

PAPER & PACKAGING BUSINESS

NURSARY
Siam Forestry Co., Ltd.

Pulp

Industrial Paper

P&W Paper

Packaging
Thai Containers Ltd. Thai Containers Industry Co., Ltd. Thai Containers Ratchaburi(1989) Co., Ltd. Thai Containers Songkhla (1994) Co., Ltd. Thai Containers Chonburi Co., Ltd. Citypack Co., Ltd. Nippon Hi-Pack (Thailand) Co.,Ltd. Thai Containers V&S Co., Ltd. Associated Company: Siam Toppan Packaging Co., Ltd.

The Siam Pulp and Paper Siam Kraft Industry Thai Paper Co., Co., Ltd. Ltd. Public Company Thai Kraft Paper Thai Union Paper Limited Industry Co., Ltd. Public Company Siam Cellulose Co., Ltd. Thai Union Paper Limited Industry Co., Ltd. United Pulp & Paper Co., Inc. (Philippines)

TOTAL CAPACITY :More Than 1 mil.tons/Year

3

VARIETIES OF PRODUCTS
PRODUCTS
PULP
Bleached Bagasse Pulp Eucalyptus Pulp

INDUSTRIAL PAPER
Kraft Paper for Producing
Kraft Linerboard Corrugating Medium Extensible Sack Kraft

P&W PAPER
Printing & Writing Paper
Coated Printing Papers Uncoated Printing & Writing Papers Specialty Printing & Packaging Papers Business Communication Papers

PACKAGING
Corrugated Boxes E-flute Corrugated Boxes Offset Folding Cartons

Coated Duplex Board Gypsum Liner Board

Paper & Packaging Business The leading paper & packaging

The Siam Pulp and Paper Public Company Limited
Sale (2004) : 38,265 MB (949 M.USD)
Pulp and Printing & Writing Paper

Packaging Paper

Packaging

Non-commodity Paper

Paper : 270,000 tpy Pulp : 423,000 tpy

1,401,000 tpy

Corrugated Box : 450,000 tpy

70,000 tpy

#1 market share in Thailand

# 1 market share in Thailand and #4 Kraft capacity in ASIA

5

#1 market share #1 market share in Thailand in Thailand

*include UPPC in Philippines As of _______

Basic information Wang-Sala Mill

Location Thamuang District Kanchanaburi Province

Founded Area

1989

870,000 square meter

Employee
7

916

Basic information Wang-Sala Mill

THAI KRAFT PAPER SIAM CELLULOSE THAI UNION PAPER (TKIC) (SCL) (TUPI) PRODUCTS PRODUCTS PRODUCTS - KRAFT LINER - HARD WOOD PULP - DUPLEX BOARD BOARD - GYPSUM LINER - CORRUGATING BOARD MEDIUM - EXTENSIBLE KRAFT PAPER CAPACITY 580,000 T/YR CAPACITY 72,000 T/YR CAPACITY 76,000 T/YR SIAM FORESTRY (SFT) PRODUCTS - EUCALYPTUS SEEDLING

RAW MATERIALS RAW MATERIALS RAW MATERIALS - HARD WOOD PULP - HARD WOOD - HARD WOOD PULP - UKP PULP - UKP - RECYCLED PULP (EUCALYPTUS) - RECYCLED PULP

CAPACITY - 20 mil.seedling/yr (45,000 acres) METHOD - ROOT CUTTING - TISSUE CULTURE

TKIC Organization
Mr. Yunyoun Puthapipat Managing Director
Quality Promotion Department Human Resource Department

Mr. Prasong Chariyachotilert Wangsala Mill Director

Mr. Dumrongsak Dheerakiatkumchorn Engineering Division

Production
Department 1

Energy Department

Administration
Department

Engineering Department

Production Planning Department

Production Department 2

Production Promotion Department

9

Maintenance Department

 TKIC

10

THAI KRAFT PAPER INDUSTRY CO.,LTD.

Raw Material

Paper Making Process

Product
Waste Water Treatment

- Long Fiber (Import) - Short Fiber (Bagasse, Eucalyptus) - Recycle Fiber (Import and Local) - Chemical (Starch, Alum, Size)

Reject from Recycle Paper Process

To River

Raw Material
- Coal (Import) - Lignite (Local) - Bark - Lime stone - Diesel Oil Steam, Power, Water and Air Compressor Generating Process

Sludge
Reused

11

Agenda

1. Introduction to Wang-Sala Mill 2. Energy Department

13

14

Energy Department

Raw Material

Paper Making Process

Product
Waste Water Treatment

- Long Fiber (Import) - Short Fiber (Bagasse, Eucalyptus) - Recycle Fiber (Import and Local) - Chemical (Starch, Alum, Size)

Reject from Recycle Paper Process

To River

Raw Material
- Coal (Import) - Lignite (Local) - Bark - Lime stone - Diesel Oil Steam, Power, Water and Air Compressor Generating Process

Sludge
Reused

16

STEAM FLOW DIAGRAM

TAKUMA TAKUMA Foster Wheeler BHK

PB#9 STOKER
140 T/H 19.8 MW. TG#5 Mitsubishi

PB#10 STOKER
140 T/H 26.2 MW. TG#6 Mitsui-ABB

PB#14 CFB
190 T/H 39 MW. TG#14 Siemens

PB#15

32.7 T/H

60.2 T/H

90 T/H

10.9 T/H

DEA#9

DEA#10

DEA#14 NEW STEAM HAEDER 7.1 Kg/cm2

EXISTING STEAM HAEDER 7.1 Kg/cm2

PM#4

PM#5 WP#4

TUPI#8

PM#6

WP#6 TUPI#9

PM#7

Existing

Power Generation 18 Process Steam

Capacity Actual 85 MW. 70 MW. 170 T/H 200 T/H

19

21

Co - Generation Plant
Wang-sala Complex

Boiler Operation Maker

PB#9 1991 Takuma

PB#10 1992 Takuma

PB#14 12 AUG. 1996 Foster Wheeler

PB#15 1 FEB. 2002 Babcock-Hitachi K.K.

Type Capacity (T/H) Pressure/Temp (barg) (OC) Control system

Stoker 141

Stoker 141

CFB 190

Fluidized Bed 11.6

105 /505

105/505

105/505

9/179

Yokogawa

Yokogawa

Foxboro

Hitachi

22

Co - Generation Plant
Wang-sala Complex

Tu rbin e
Ma ker Type

TG#5 Mit su bish i E xt Con den sin g

TG#6 Mit su i - ABB E xt Con den sin g 26.2 Wood Wa r d 505E

TG#14 Siem en s E xt Con den sin g 39.1 Siem en s

Gen er a t ion Ou t pu t (MW) Gover n er Con t r ol

21.7 Wood Wa r d 505E

23

CO-GENERATION POWER PLANT

DUST < 320 mg/m3 SOX < 700 ppm NOX < 400 ppm CO < 600 ppm 660 BDT/day LIGNITE 350 BDT/day COAL BARK SLUDGE PROCESS STEAM 8,000 TON/day

35 BDT/day
60 BDT/day

ELECTRIC POWER 1,600 MWH.

Process Condensate Return 5,520 TON/day

ASH 170 TON/day

TRAVELING-GRATE SPREADER STOKER

Overfire air

Coal hopper

Overfire air

Overthrow rotor Feeder

Stoker chain

Ash hopper

AIR

28

PB#9,#10 : Stoker Boiler

SILENCER M.S.B TURBINE No.1

STEAM RECEIVER ELEVATING CONVEYOR

TO DEARATOR LIGNITE BUNKER

FEED WATER

M.S.B.

H.P.F.W. HEATER

FLASH TANK TPM MODEL LINE MECHANICH SPRAADER SPREADER FAN

ELECTROSTATIC PRECIPITATOR N - 3200 TAKUMA ASH REINJECTION LIGNITE FRING BOILER

FW TANK

No.2 FEED WATER PUMP

INDUCED DRAFT FAN OVER FRIE FAN FORCED DRAFT FAN

PADDLE WHEEL

DRY SAH CONVEYOR

ASH BUNKER

STOKER ASH CONVEYOR

WET ASH ELEVATING CONVEYOR

29

PB#14 : CFB Boiler

30

PB#15 : Fluidized Bed Boiler

31

Selected Fuel for Power Boiler

NO# PB#9 PB#10 PB#14
Lignite Sub B Sludge Bark

J J J

K K J

L L J

L L J

39

Fuel used (TKIC)

250,000

200,000 Coal High Coal Medium Coal Low Lignite 100,000 Bark Sludge 50,000

BDT

150,000

0
20 05 20 06 (1 0) 19 94 19 95 19 96 19 97 19 98 19 99 20 00 20 01 20 02 20 03 20 04

Year
40

Table: Type of Fuel

Quanlity Total Moisture Ash Sulphur

unit %,AR.Max. %,AD.MAX. %,AD.Max.

Lignite 4,000-5,300 30-35 15 max 2 max Low CV 35 max 23 max 5,300-5,800 2 max

Coal Medium CV 25 max 15 max 5,800-6,400 1 max High CV 13 max 15 max 6,400-6,900 1 max

Calorific Value %,AD.Kcal/kg.Min. 4,000-5,300

41

Fuel ratio of Boiler

3% 5% 31%

4% 5% 31%

61%

0%

58%

2%

2005
42

2006

Coal Medium Coal Low Lignite Bark Sludge

Ash ratio of Boiler

20%

80%

80%

20%

Stoker Boiler
43

CFB Boiler
Bottom ash Fly ash

Fuel storage and handling system

54

Fuel Truck
56

TRUCK DUMPER
57

Transfer by conveyor
58

SPREADER
59

SPREADER
60

Storage

PB 9 10 PB 14

2,000 BDT ( MOISTURE 30 % ) 2,500 BDT ( MOISTURE 15 % )

61

RECLAIMER 2 unit
62

For PB 9 , 10 1 unit For PB 14 1 unit

Magnetic for remove steel

66

Transfer to Crusher
67

DUST COLLECTOR
68

Transfer to Silo
69

Transfer to PB 9 , PB 10
70

BARK & SLUDGE SHED

Storage

100

BDT ( MOISTURE 55 % )
72

BARK & SLUDGE FEEDER

73

BARK & SLUDGE #2

74

Emission management
Electrostatic Precipitator (ESP) Limestone Feeding

77

FLUE GAS EMISSION (Wangsala Mill)

78

Electrostatic Precipitator (ESP)

79

Limestone Feeding

Calcination of limestone
Heat + CaCO3 -> CaO + CO2

Sulphation
CaO + SO2 + 1/2 O2 -> CaSO4 + Heat

80

84

Deep well system

Deep well pump 14 unit

88

Clear well 2 unit

Deep well system

89

 system Air compressor

98

Detail : CENTRAL AIR COMPRESSOR

CENTRAL SYSTEM AIR COMPRESSOR TURBO AIR COMPRESSOR #1 TURBO AIR COMPRESSOR #2 MODEL TAE 37 - 560 Kw ( IHI ) TAE 37 - 560 Kw ( IHI ) FLOW RATE CFM 3500 3500 KW 560 560 1621 1621 7000 1120 3242 315 315 630 STANDBY SYSTEM FLOW RATE CFM KW

PISTON AIR COMPRESSOR #1 VMD 1500 ( BROOMWAGE ) PISTON AIR COMPRESSOR #2 VMD 1500 ( BROOMWAGE ) TOTAL

99

100

Dry fuel system

105

Dry fuel system

CRUSHER

WASTE HOPPER

RAG ROPE
106

Wet fuel system

107

Wet fuel system

EXTRACTOR SCREW

DEHYDRATOR
108

Transfer fuel to furnace

109

 flue gas treatment

Ca3CO

Feed Activated carbon protect dioxin

Ca OH2

Feed CaCO3 protect SOX

Feed Urea,protect NOX

110

Feed CaOH, protect HCl, SOx

Bag filter
111

stack