TRADITIONAL AND MODERN PALM OIL MILL PROCESSING SYSTEM

1. Request 2. Processing Palm Oil Mill at Now 3. Flowchart Of Processing CPO 4. Reception Station 5. Sterilisation Station 6. Threshing Station 7. Pressing Station 8. Clarification Station (Screening) 9. Clarification Station (Clarifying) 10. Clarification Station (Oil Recovery) 11. Clarification Station (Purifying) 12. Clarification Station (Moisture Removal) 13. Storage of CPO 14. PKS PT. Surya Hutama Sawit Buyer 15. Kernel Recovery Station (Depericarping) 16. Kernel Recovery Station (Nut Cracking) 17. Kernel Recovery Station (Winnower) 18. Kernel Recovery Station (Hydro Clay bath) 19. Kernel Storage

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TRADITIONAL CRUDE PALM OIL PROCESSING

2. PROCESSING AT NOW

3. Flowchart Of Processing CPO

PALM OIL MILL

Weight Bridge

Sterilisation

Threshing

Pressing

Screening

Clarifying

Vacuum Drying

Purifying

Recovered Oil

Oil Recovery

Sludge

Storage Tank

Effluent Treatment Plant

PALM OIL MILL

4. Reception Station

Weight bridge
FFB Truck

Loading Ramp

Grading FFB
Over Ripe Bunch
Empty bunch Old Crop

Unripe Bunch
Under ripe bunch Ripe bunch
View FFB Grading

Long stalk bunch

5. Sterilisation Station
Sterilizer

PALM OIL MILL

Receive

Function To Release Nut from Bunches Prevention of any further rise in FFAi Preparation of the fruit mesocarp for subsequent Processing

6. Threshing Station

PALM OIL MILL

Reception

Sterilisation

Function Separately Fruit lets from Bunches

Thresher

Mulching at field

Empty Bunches

7. Pressing Station

PALM OIL MILL

Reception

Sterilisation

Threshing

Function: to digest the fruit lets Maximize oil extraction with minimize broken nut To break press cake before depericarping

Digester

Oil Recovery Plant Kernel Recovery Plant Screw Press

8. Clarification Station (Screening)

PALM OIL MILL

Reception

Sterilisation

Threshing

Pressing

Vibrating Screen

Function Separately crude oil from dirt Oil have been screen

Waste screen

9. Clarification Station (Clarifying)

Reception Sterilisation Threshing Pressing Screening

PALM OIL MILL

Purifying

CPO

Clarifier Tank
Underflow Sludge

Function: To collect oil from crude Oil using Continuous Settling Tank

Oil Recovery

PALM OIL MILL

10. Clarification Station (Oil Recovery)

Reception Sterilisation Threshing Pressing Screening CPO

Recovered Oil Clarifier

Purifying

Clarifying

Function: To collect oil from sludge using decanter

Underflow Sludge

Effluent Treatment Plant

Sludge

DECANTER

PALM OIL MILL

11. Clarification Station (Purifying)

Reception Sterilisation Threshing Pressing Screening Clarifier

CPO

Purifier
Dirt < 0.02%

Function: To purification CPO.

PALM OIL MILL

12. Clarification Station (Moisture Removal)

Reception

Sterilisation

Threshing

Pressing

Screening

Clarifying

Purifying

Vacuum Dryer
Moisture < 0.18%

Function : Decrease moisture of CPO using vacuum

Oil Recovery

Sludge

Effluent Treatment Plant

PALM OIL MILL

13. Storage of CPO

Reception Sterilisation Threshing Pressing Screening Clarifying

Moisture< 0.18% Dirt < 0.02% DOBI > 2.3 FFA < 3%

Vacuum Drying

Purifying

Recovered Oil

Function : To keep CPO with controling of Quality

Oil Recovery

Sludge
Effluent Treatment Plant

Storage Tank

PALM OIL MILL

14. PT. Surya Hutama Sawit POM - Buyer

Moisture< 0.18% Dirt < 0.02% DOBI > 2.3 FFA < 3%

Palm Oil Mill

Buyer

Buyer

CPO Storage Tank

Function To keep CPO before delivery to Buyer

PALM OIL MILL

15. Kernel Recovery Station (Depericarping)

Reception

Sterilisation

Threshing

Pressing

Fibre
Fibre Cyclone

Depericarper

Polishing Drum
Function : Separately fiber and nut To clean up nut from fiber
Nuts

PALM OIL MILL

16. Kernel Recovery Station (Nut Cracking)

Reception

Sterilisation

Threshing

Pressing

Depericarping

Nut Cracker

Secondary Depericarper

Function: To crack Kernel with minimize broken kernel

PALM OIL MILL

17. Kernel Recovery Station (Winnower)

Reception

Sterilisation

Threshing

Pressing

Depericarping

Shell
Nut Cracking

Winnower Cyclone

Winnower
Function: Separately shell from kernel with pneumatic system
Kernel & Shell

Nut

PALM OIL MILL

18. Kernel Recovery Station (Hydro Clay bath)

Reception

Sterilisation

Threshing

Pressing

Depericarping

Heating
Kernel
Winnower Nut Cracking

Shell

Hydro Clay bath

Function: Separately Shell and Kernel using Hydro clay bath

Shell Cyclone

PALM OIL MILL

19. Kernel Storage

Reception Sterilisation Threshing

Pressing

Depericarping

Heater Admixture< 6% Moisture < 7% FFA < 5%

Hydro Clay bath Function To dry and Keeping The kernel

Winnower

Nut Cracking

Kernel Despatch Silo

Shell & Fiber Cyclones

Boiler

Turbine