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FRESHWATER FIN FISH HATCHERIES
Mahseer hatcheries
Trout hatcheries
HATCHING PITS
most primitive type of
hatching device used in the bundh type of breeding in W.B dug in the ground ( 3x2x1) inner wall plastered with mud Capacity/ pit : 3000 to 4000 eggs
DISADVANTAGES:
not suitable for large scale spawn production leads to mass mortality of the spawn
HATCHING HAPA
introduced by Dr.Alikuni
2 separate Hapa 1. Outer hapa (1.8x0.9x0.9m, markin cloth) 2. Inner hapa (1.75x0.75x0.5m , mosquito net)
MERITS Used for very small scale spawn production Cheap Requires less or no technical knowledge Separates egg shell from the hatchling effectively
DEMERITS Water quality cannot be controlled The predatory fishes from outside can damage the hatchling through the hapa layers Needs frequent replacement
Floating Hapa
2.11.11.2 m fitted in frame
Inner- 10.50.5 m
TUB HATCHERY Improvement over fixed hapa Provide for hatching in running waters Fertilized eggs are transferred in a series of galvanized iron hatching tubs have a regular flow of water 8-12 hatching tubs are connected to each other Each tub is of 2.5 2.5 1.5, has two nets Constant current of water through inner connecting pipes assure supply of water for developing eggs
BREEDING TANKS Overhead showers are fitted 2-3 breeding tanks are required for 20 glass jar Dimension -2x1x1 or 1.8x0.9x0.9m INCUBATION JARS Cylindrical towards top and bottom funnel shape Cylindrical part is 40.5 cm length 13 cm dia. Inner and outer diameter at the bottom end are 1 and 1.27 cm respectively Capacity of each jar 6.35 l and accommodates 50000 developing eggs Water supply is through the bottom and regulated by bibcork
SPAWNERY Overhead showers are also fitted in it. Dimension- 1.8xO.9x0.9m. a nylon hapa is fitted on a frame placed inside cement system. OPERATION It takes 12-15 hrs to hatch out at normal water of 26-27C For IMC 0.6 to 0.8L/min EMC 0.8 to 1L/min
MERITS Can be adopted for large scale operation. Easy view of egg and larvae. Do not require much water Simple in design Water quality can be controlled
DEMERITS Need constant vigil and care Becomes translucent in use Can break Possibility of escape of egg through outlet
LDPE D 85 MODEL
Designed by C.I.F.E by Dr. Dwivedi is a portable or rigid type indoor system Higher version of vertical jar hatchery Hatchery units made of LDPE Major component: I)Breeding cum spawnery 2)hatching unit 3)air compressor with distribution system
BREEDING UNIT
The breeding unit comprises of 1) Overhead tank 2) Cooling tower 3)1/2 or1 HP water pump 4)Two large portable plastics pools of 0.9 to 2.5m dia. And 0.6 to 1.2m height and 2000 to 3000L capacity It can be either rectangular or circular in shape with water sprayer
HATCHING UNIT It consist of 6/12/24/48 conical bottom hatchery jars Capacity is 40L Water inlet is from the bottom There is a provision of egg container and aeration Total capacity of egg container is 20L And it can hold 8 to 10 lakhs of egg The outlet is at the top portion of jar
We can stock 20 million spawn if aeration is provided It is a fiber glass or copper container of 6 m dia. And 1m height Incubation in this hatchery is 13 to 14hr. A definite speed of water is maintained
SPAWNERY
FRP/ metallic container 6 feet in dia & 1 m inheight Hapa is fixed to the frame
MERITS Adaptable to large scale production not very large scale Water quality can be maintained Distribution of oxygen is effective Additional aeration is possible Easy to repair without dismantling Not very expensive to install
DEMERITS Can not lead to large scale production Needs vigil and care to operate
Spawning pool
The dia is 5 to 8m Bottom is slope towards the center where the outlet is located This outlet leads to egg collection chamber if any or goes to the incubation tank directly Inlet pipes are fitted on the wall of the tank at an angle of 60 the pipe dia-2 to 3 inch. There are provision of water showers
At a time 150 to 200 kg male or femal can be introduced Can get 9 to 12 million eggs in one operation Water current is kept at 0.2 to 0.5m/sec Incubation pools It comprises of two tanks Outer tank(3 to 6 m dia.) Inner tank (0.8 to 1.5m dia)
Water holding capacity is 9 to 12 cubic meter Circular wall separates the outer wall to inner wall and is fitted with fine mesh Center of inner pipe has outlet pipe Inlet pipes are located in the bottom These are duck mouthed and fitted at an angle of 45 degree Pool can hold 7 lakh egg /m3
Speed 0.4 to 0.5m/sec in 12hr 0.1 to 0.2m/sec in 6 hr Increased to 0.3 to 0.4 and continued From the incubation pool there is a pipe leading to spawn collection tank Spawn collection tank It is a rectangular tank
It is devised for small scale farmer It is a low cost hatchery It is made of galvanized iron of 80cm dia and 60 cm height Water holding capacity-300L The hatchery unit comprises of 2 chambers 1. Outer is larger and there is a provision of 8 inlet jets in the bottom made of cupper of 0.8cm dia at 60 degree
At the bottom there is a outlet of 3cm which is pluggable 2. Inner chamber is 28cm in dia and is separated by iron mesh grill guarded by monofilament cloth of 40-60 meshes There is a PVC pipe in the middle acting as overflow pipe Entire unit suppoted by 2.5cm iron frame stand Rate of flow 8-10L/min 50l of egg can be harvested at the same time
AN AUTOMATED SYSTEM FOR EGG COLLECTION, HATCHING, AND TRANSFER OF LARVAE IN A FW FINFISH HATCHERY
(LIU ET AL., 2000)
The system consists of a spawning tank, a filter, an incubation tank, hatching nets, and larviculture ponds. Species breed using this system grass carp (Ctenopharyngodon idellus), bighead carp (Aristichtys nobilis), and black carp (Mylopharyngodon piceus).
Schematic diagram of the automated system for egg collection, hatching and larval transfer for some freshwater cultured finfish
HATCHING NET
Biological filter
A filter3.42.11.4 m built of concrete was constructed outside and above the spawning tank. It consists of a simple pilot filter from the bottom to the top, the filter is filled with large stones, small stones, pebbles and brush. and a sedimentation pool. Water was recirculated from the incubation tank through the biofilter to the spawning tank
CATFISH HATCHERIES
MAGUR HATCHERY
FLOW THROUGH HATCHERY
(Sarangi, N. et al.,
2004) Row of small plastic tubs of 12 cm diameter, 6 cm height placed on a cement platform and are provided with flow through water system. Capacity/tub 5000 eggs Each tub is having outlet(2cm) at a height of about 4 cm water supply OHT- Cooling tower - common pipe to all the tubs with individual control tabs
an improvised hatchery system circular tank of 2 m diameter inlets at a height of 15 cm at an angle of 45 degree. A feeble inflow of water is maintained 1 lakh eggs can be accommodated. Survival rate 60-80% Recently FRP hatchery has been developed by CIFA
NURSERY Indoor rearing- survival Small rectangular/circular- tanks/tubs (1m x 0.5m x 0.25m) Stocking density-2,000-3,000 nos/m3 Water depth -10-15 cms Water exchange- 60-80% (twice a day)
REARING Indoor- shadow area Cement tanks/FRP tanks:10-20 m2 , depth 2530 cms Stocking density: 200-300 fry/m2 Shading- Eichornia, pipes
MAHSEER HATCHERY
Basavaraja, N. (2007)
TROUGHS
various shapes and sizes-rectangular troughs (220 x 50 x 40 cm / 220 x 60 x 50 cm). can be made from cement concrete/ aluminium/flat galvanised iron sheets /fiberglass. Arrangement -in a series-water flows. separate inlet and outlet mechanism for water. five hatching trays can hold 20,000-25,000 fertilised eggs.
TRAYS The shape and size of the hatchery trays accordance with troughs The trays are made of fiberglass / wooden frame The bottom of tray - fitted with the synthetic netting cloth (mesh size 2 mm) Arrangement series- water flow Tray (56 x 56 x 10 cm) -capacity to hold 5,0006,000 fertilised eggs
NURSERY TANKS
These tanks may vary in shape and size -shallow tanks. rectangular tanks (2.0 x 0.5 x 0.6 m / 2.0 x 0.75 x 0.60 m) Circular tanks (diameter 2.2 m x 0.75 m or 0.60 m) preferably of cement/ fibreglass A water flow rate 3-4 litres/minute Stocking density: 2500-3000 nos./m3
REARING PONDS/TANKS Tanks -(10.0 x 4.0 x 1.0 m) Construction- stone pitching/cement /fiberglass Water flow rate 4-6 liter/min. stocking density - 1,000 nos./ m2.
Wooden Hatching trays- 50*30*10 cm with 1mm synthetic netting cloth. 5 trays can be kept in trough
Nursery tank: FRP/PVC, 120*70*40cm, capacity- 10,000 to 15,000 swim-up fry, provided with shower Rearing tank : GI/FRP , 2m2, 0.45m depth, provided with showers, capacity- 5000- 10,000 fry capacity to hold-0.25-0.3 million fertilized eggs & can raise 0.2-0.25 million fry.
TROUT HATCHERY
Hatchery Facilities: Brood stock maintenance tank Artificial fertilization requirements Incubation devices (Thomas, P.C., 2003) 1. Flat troughs and trays 2. Vertical flow incubators, 3. Vibert box 4. Jar incubators
2.VIBERT SYSTEM Cage- vibert box with holes (706394mm), 45g, Made of rigid transparent plastic material, Capacity: 800-1000 eggs River bed with hens egg size pebbles water flow
3.JAR SYSTEM Jar: cylindro conical 35cm dia, 80 cm height and 70 litre capacity are used (8,000-9,000 eggs/litre) Inlet at narrow end Narrow part has layer of pebbles 4.VERTICAL FLOW INCUBATORS Made of plastic Shell: (80 cm height, 62 cm wide) tray :external water holding basket (53x62x9cm) egg containg tray (40355cm) Each shell holds 8 trays Laribal hatchery, Kashmir Drum- filter
Rearing - 310.75 to 1010.75m Stocking density 50100 nos. of swim up fry per sq. meter. Raceways Automated feeding system High density rearing Water reuse system
Circular tanks
Flat troughs
Sampling of fingerlings
components:
Water intake system and treatment Brood stock unit Spawning unit Live feed unit Larval unit Waste water treatment
Water storage
Open reservoir
TREATMENT
Sedimentation Sand filtration Cartridge filter UV treatment Chlorination
UV lamp
SPAWNING UNIT
Round/ square (with rounded corners) tanks of 4-20 m3 capacity, concrete/FRP/ PVC-lined. Tank depth should be limited to 1.5 m as maximum Windows/Air-extractors for controlled light conditions, to renew the air and reduce humidity inside the spawning unit. floor tiled or painted with epoxy coatings.
drainage system: screened channels under the floor. (slope of at least 2%).
Thermal insulation of walls and roof to save on heating costs
A framework of zinccoated steel beams suspended over the tanks to allow the installation of the main support systems such as heating, water supply and recirculation, light and electric systems, air and emergency oxygen supplies.
SUPPORTING SYSTEMS
Water circuit
heated /cooled as per requirement When the breeding cycle is to be manipulated, a water recirculation system is introduced to reduce heating and cooling costs. Recycling systems require a biofilter PVC pipes are used to supply and drain water The water circuit design with the minimum number of corners to avoid pressure losses and the appearance of dead circulation points where sediments and bacteria could accumulate.
components assembled by means of fast joints and bolted flanges to facilitate dismantling for cleaning and service operations. According to the water supply system, i.e. by gravity or by pumping, PVC pipes to stand different water pressure levels. independent inlet placed on the tank rim; a ball valve should be provided to adjust its flow according to requirements. Tap water should be easily at hand with a few delivery points and a washbasin for cleaning routines.
Lights Light intensity :500-1 000 lux at the water surface by halogen lamp placed over each tank. Lamps: timer/dimmer controlled twilight effect. Large windows should be avoided to prevent direct sunlight falling on the tanks. Aeration system Air supply is assured by a few coarse diffusers placed on the tank bottom and should be regulated to keep eggs suspended in the water mass. Plastic needle valves for aquarium or metal clamps (much more expensive) can be used to regulate air flow.
Overwintering facilities In locations with mild winter conditions. protected by a light cover (eg. greenhouse), deepened (3 to 4 m) sheltered from the prevailing winds by means of windscreens, supplied with heated water. indoor facilities in case the above proves expensive
Livefood unit
(Moretti et al,2005)
microalgae -stock room -inoculate room; -live food upto 500 L culture room -outdoor large scale culture area zooplankton -inoculation room -intensive culture room Glass ware washing Sterilization room; Artemia -cysts decapsulating area -Artemia incubation and enrichment room
Microalgae
The following consecutive stages might be utilized: test tubes, 2 l flasks, 5 and 20 l carboys, 160 l cylinders, 500 l indoor tanks, 5,000 l to 25,000 l outdoor tanks
Fig: Diagram of a continuous culture apparatus : (1) enriched seawater medium reservoir (200 l); (2) peristaltic pump; (3) resistance sensing relay (50 - 5000 ohm); (4) light-dependent resistor (ORP 12); (5) cartridge filter (0.45 mm); (6) culture vessel (40 l); (7) six 80 W fluorescent tubes (Laing, 1991)
Two basic designs of PE bags of different capacities are utilised: a smaller single or double suspended bag (capacity 50 to 150l), and a larger one standing inside a wire mesh cylinder (up to 400l). In both cases, hot extruded tubular PE of 0.2 to 0.3 mm thickness is employed. . The bottom of the bag is sealed either by hot welding, or in the case of the U-shaped double bags just by knotting
Rotifer
tanks are round with a conical bottom with a capacity ranging between 1 and 4 m3. Their inner surface can be white gel-coated to improve cleaning. An adequate drain with a valve at the cone tip for harvesting operations. placed in double rows separated by a wooden or metal walkway for easy monitoring
A heated seawater circuit is necessary, with a temperature control to adjust the temperature in a very short time. temperature maintained with electrical heaters made of titanium or with coiled tubing all around the tank.. Aeration in each tank is fitted with air stones placed at about 15 cm from the bottom to avoid stirring the sediment. At least 5 air diffusers can be used in a 2 m3 tank: one at the centre, and the other four placed along the wall. Around 2-3 m3/h of air flow per m3 of culture volume is required.
Artemia
Basic round tank with conical bottom offers near ideal conditions in respect of water circulation, aeration and harvesting. Tank capacity : lower (1 to 2 m3) than rotifer tank, for greater production flexibility. The tank inner surface painted white (gel-coated) to ensure a better light diffusion (important in the first hours of cyst incubation) and proper cleaning. A transparent window near the cone tip to attract nauplii at harvest time by means of a light source. A drain with a valve at the cone tip is used for harvesting. tanks are positioned along the walls to leave enough free space at the centre of the room for harvesting operations.
A lamp is installed in each tank, made with 1 or 2 fluorescent tubes delivering 2 000 lux an open-ended PVC pipe (") placed in each tank near the bottom for strong aeration. A ball valve allows regulation of the air flow, which should be about 6-8 m3/h/ m3 of incubation volume. A heated seawater circuit is necessary, with a temperature control to adjust the temperature in a very short time
100-500l
Waste treatment
SEDIMENTATION TANK DRUM FILTER
Broodstock unit
Rectangular ponds 0.2 1.6 ha Depth :0.75-1.2m (0.9m) Slope at bottom :1.2 for smaller pond/1.5 for larger pond Free board : 0.6m Bundh slope ( 3:1 I / 2:1 E )
Hatching unit
Tanks
A variety of tanks are required for hatchery operation and these are described below Fibreglass : Ideal, but prohibitively expensive in some countries. Ferrocement : Much cheaper than reinforced concrete andcan be cast into any desired shape; however, requires properly trained masons. Reinforced concrete: Very suitable, but also expensive. Plastered brick: Easy to use, but prone to leakage without costly epoxy coating. Plastic-lined wooden or bamboo tanks: The cheapest, but not very durable.
While constructing larval tanks : avoid Cu/ Zn /oil/GI steel/ Bare concrete for construction Concrete tanks with several coatings of epoxy paints can be used Inner surface should be smooth rounded at corners Color: green/blue/black Size :1-8m3 ( 2-5m3)
BIOFILTER
DRAINAGE SYSTEM
AERATION SYSTEM
PACKAGING OF SEED
SHRIMP HATCHERY
Basically two types 1. Japanese/ Community culture system 2. Galveston System
Galveston System
Galveston Laboratory, USA by Cook & Murphy, 1966 Separate tanks for spawning ( small indoor plastic pools) , larval rearing ( large 2000l plastic pools @ 50 N/l ) and livefeed culture Water filteration through 60 mesh nylobolt cloth Aeration
MATURATION TANK
SPAWNING TANK
200mm
Hatching tank
Algal culture
Nutrient medium
Starting of culture
Contd..
Culture in progress
Culture in carbuoys
Contd..
Indoor culture
Outdoor culture
Contd..
Hatched artemia
Maturation Division
Hatching section
PL 15
Packaging
Cooling of water
Packaging of PL
Transportation
Maturation Tank
Large tanks : > 10m3 , shallow :80-100cm Essentials Shelters Low light condition Fencing Sandy bottom
Nursery
Megalopa are nursed in concrete tanks or in net cages set in brackishwater ponds. Black nets are placed at the bottom as substrates and some are suspended in the water column. About 30-50% of the volume of the rearing water (26-30 ppt) is replaced daily during the first 5 days and every two days thereafter.
Site selection
Things to be considered Government regulations Physiological requirements Avoid areas with very low temperature Heavy rainfall High salinity fluctuation Contamination with pollutants & pesticides
Layout of a bivalve hatchery varies from: site to site, with species produced, geographic location, funds available, the target production species and personal preferences
There are two basic parts to a bivalve hatchery 1. the water system and 2. the physical plant.
PLANT
AC-Algal culture; TR-stock culture of algae; SCR- Algal scaling up; AR sterilization room; BC-Brood stock holding/spawning area; SP- Spawning plate; LC-Larval rearing tanks; JC- Juvenile culture; QC-quarantine room; ETtreatment tanks ;O-office; DL- Dry laboratory; MR Machinery room; GPAGeneral purpose area
Spawning Unit
GRADING OF SPAT
NURSERY OF SPAT
Constraints
Huge initial investment Brooder development constrains- Technology, time (e.g. milk fish) Nursery rearing constrains- stocking density, survival (Michael et al., 2005) Dependence on natural feed Lack of input from institutions & research centers on design technologies
Future perspectives
Infrastructure development Improvement of Hatchery design Generation of hatchery design Water reuse technology Intensive nursery practices Automated systems
Questions
Describe the various developments in carp hatcheries. What are the advantages of eco hatchery ? Describe various types of incubation devices used in a trout hatchery. What are the differences in designs of freshwater & marine fin fish hatchery? Describe various components of water intake system in a shrimp hatchery.
Write about brood stock rearing /maintenance, Spawning system and Egg incubation system in marine finfish hatchery? Write about the nursery rearing system in marine finfish hatchery? Write about the development and status of Crustacean hatchery in India? Write in detail about the various components of crustacean hatchery? Write in detail about the biosecurity considerations, constrains and future perspectives in crustacean hatchery? Write in detail about the various components of bivalve hatchery?
REFERENCES
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