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Webinar Content
Review of industry standards Review of instrumentation and measurement acquisition procedures Content of Proposed SSPC Standard
Learning Objectives/Outcomes
Completion of this webinar will enable the participant to describe:
The industry standards for surface profile, surface roughness and peak count measurement The instruments used to measure surface profile/ roughness and to quantify peak count The proposed content of the SSPC standard, Procedure for Determining Conformance to Steel Profile/Surface Roughness/Peak Count Requirements
Industry Standards for Surface Profile, Surface Roughness and Peak Count Measurement
ASME B46.1, Surface Texture (Surface Roughness, Waviness and Lay) ASTM D4417, Standard Test Methods for Measurement of Surface Profile of Blast Cleaned Steel ASTM D7127, Standard Test Methods for Measurement of Surface Roughness of Abrasive Blast Cleaned Metal Surfaces Using a Portable Stylus Instrument
Industry Standards for Surface Profile, Surface Roughness and Peak Count Measurement, continued
ISO 4287, Geometrical Product Specifications (GPS) - Surface Texture: Profile Method - Terms, Definitions and Surface Texture Parameters ISO 8503, Preparation of steel substrates before application of paints and related products - Surface roughness characteristics of blast-cleaned steel substrates
Part 4: Method for the calibration of ISO surface profile comparators and for the determination of surface profile - Stylus instrument procedure Part 5: Replica tape method for determination of the surface profile
NACE SP0287, Field Measurement of Surface Profile of Abrasive Blast Cleaned Steel Surfaces
Visual Comparators
ASTM D4417, Method A
5-10 X illuminated magnifier Comparator Disc
Visual Comparators
Three Comparator Discs
S: Sand G/S: Grit/Slag SH: Shot
Stencil Code
Profile depth (2) Abrasive Type (Sand) Year reference (1970)
Visual Comparators
Select Disc Attach Disc to Comparator Examine Surface Select Segment(s)
Depth Micrometers
Instrument sets on peaks of the profile while a conicalshaped point projects into the valleys Digital models store and upload data for analysis (paperless)
Replica Tape
Used in conjunction with a spring-loaded micrometer (analog or digital) Compressible foam attached to 2 mils of polyester film (Mylar) Digital version of micrometer can upload data (USB)
Replica Tape
Reporting
Report:
Range of Location Averages (lowest location average & highest location average) Surface Profile Measurement (per apparatus)
OK
OK
OK
Nonconforming Location
Nonconforming Location
OK
OK
OK
Document: Locations of tests; test method(s); test results; conformance to specification The magnitude of the non-conforming surface profile measurement areas must be determined, marked and recorded (as described earlier)
TABLE B2 PROCESS CONTROL ITEMS FOR POWER TOOL CLEANING (SP 11, SP 15 only)
1 2 3 4 5 6 7 8 Worker performing power tool cleaning Power tool type, model and manufacturer Power tool media manufacturer Type of media used (e.g. wire brush, coated abrasive disc, abrasive embedded in matrix, wire bristle, impact tool) Abrasive media size Grade of media Replacement/substitution of consumables (e.g., disc, wire brush, needles, bristles) Compressor size (CFM) if tool is air-powered
Appendix C: Precautions
Determining surface profile on flame cut edges
Removal of carburization (hardening) may be required prior to blast cleaning
Summary
During this webinar, we have described :
The industry standards for surface profile, surface roughness and peak count measurement The instruments used to measure surface profile/ roughness and to quantify peak count The proposed content of the SSPC standard, Procedure for Determining Conformance to Steel Profile/Surface Roughness/Peak Count Requirements
THE END
William D. Corbett KTA-Tator, Inc.