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Condensing economiser (Opportunity & Limitations) Opportunity Designed to increase the efficiency by reducing fluegas temp. below dew point temp. Maximises benefit of sensible heat recovery & recovers latent heat to increase the efficiency beyond 100% (On NCV basis) Partially reduces SOX emission Gaseous fuels with higher hydrogen contents (Recommended) Less FG volume, Less heat transfer area, Attractive payback Less Sulphur, Less severity of corrosion, Freedom for material selection Limitations Criticality of material selection Chimney corrosion Poor heat transfer due to lower LMTD Higher cost
* Flue gas condensing system independent of boiler system *Flue gas reheating *Economiser selection based on makeup water quantity
B]
SAVINGS IN TERM WOOD FIRED BOILER boiler capacity(F&A 100) : 9,800 kg/hr boiler efficiency (considered) : 65% Wood consumption : 2626 kg/hr Wood Price : 3 Rs/kg. Saving in terms of Wood : 567 Lacs( for 7200 hrs annual working hrs.) Savings in terms of Energy : 38 Billion kcal/annum. Quantity of wood saved : 18900 Tons / annum Nos of Trees saved : ?????????????
B] SAVINGS IN TERMS OF FURNACE OIL FIRED THERMAL OIL HEATER Heater capacity : 1,72,000 kcal/hr Heater efficiency (considered) : 85% FO consumption : 24.66 lit/hr FO Price : 30 Rs/lit. Saving in terms of FO : 53.26 Lacs( for 7200 hrs annual working hrs.) Savings in terms of Energy : 1238.4 million kcal/annum. Quantity of FO saved : 1,77,552 lit/annum
Before Heat Recovery System The exhaust gases (700-800 deg.c) from incinerator are passed through scrubber to reduce its temperature. After scrubber the waste gases are let out through chimney. After Heat Recovery System The exhaust gases from Incinerator are used for heating water which is required in process plant KEY FEATURES Proven system Easy to operate Fuel Saving Heat recovery in the form of Steam, thermal oil also possible.
B] SAVINGS IN TERM FURNACE OIL FIRED THERMAL OIL HEATER Heater capacity : 5,50,000 kcal/hr heater efficiency (considered) : 85% FO consumption : 78.85 lit/hr FO Price : 30 Rs/lit. Saving in terms of FO : 170 lacs( for 7200 hrs annual working hrs.) Savings in terms of Energy : 3960 million kcal/annum. Quantity of FO saved : 5,67,720 lit / annum
Saving : Approx 1% fuel saving may be achieved by reducing flue gas temperature by 20 to 22 Deg C through heat recovery unit.
HEAT PUMP
Heat Pump is a Device that pumps heat from lower temperature to medium temperature using High Grade Energy.
PROCESS
HEAT REJECTED TO ATMOSPHERE
COOLING TOWER
In the Cooling tower heat from condenser of Chiller is rejected to the atmosphere.
IS IT POSSIBLE TO PUMP HEAT FROM LOWER POTENTIAL AT 36O C TO HIGHER POTENTIAL AT 90O C ???
Q3
32C
Chilled Water
12C
Q1 7 C
ABSORPTION
STEAM CHILLER
36C Q2 Q1
CONDENSATE ABSORPTION HEAT PUMP
STEAM
Q2
32C
CONDENSATE
Q1+Q2=Q3
ABSORPTION CHILLER
Q1+Q2=Q3
PROPOSED SYSTEM
32O C
CONDENSER BOILER FEED WATER TANK
OF CHILLER
PROCESS
34O C
36O C
90O C
HOT WATER TANK
HEAT PUMP
30O C
FLASH STEAM HEAT RECOVERY E.g.10 bar(g) condensate discharged from steam trap at atmospheric pressure
The amount of flash steam will be 15% of the total condensate.The energy content of flash steam shall be about 50% of the total energy content of condensate. Condensate-SCHEME.xls s24-1_1.swf
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