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Safety Moment
Anybody Anything Anytime Anywhere
Hazards be assessed. Training be conducted. Hazards and precautions be explained. Emergency response capability be established.
Course objectives
Provide an Introduction to the Toxicology of Hydrogen Sulfide. Discuss Hydrogen Sulfides Usage in Todays Industry. Discuss General Terms Used in Hydrogen Sulfide Safety. Discuss Methods of Compliance with Hydrogen Sulfide Safety. Discuss the Routes of Entry Into the Human Body. Discuss Any Medical Surveillance Requirements.
Course contents
Factors Influencing Toxic Action Exposure Terminology Factors Affecting Exposure Methods of Compliance Exposure Control Basic Safety Rules Storage Rules Chemical Storage Surveys General Storage Requirements Specific Storage Requirements Question and Answer Period Tips For Using Contractors
All employers are legally obligated to provide for the health , safety and welfare of its employees. Employers should provide information, instruction, training and supervision.
Training requirements
THE EMPLOYER MUST PROVIDE TRAINING :
Retraining requirements
REQUIRED WHEN THERE IS A:
Close-Call Event.
New Hazard or Equipment.
Change in Job Assignment. New Hazard Control Methods. Occupationally Related Injury. Failure in the Safety Procedures. Permissible Exposure Exceedance. Reason to Doubt Employee Proficiency.
JOB SAFETY
What is H2S ?
H 2S
A naturally occurring gas.
H2S Atmospheres Arise when H2S is released from: Leaking valves. Leaking flanges or joints. Escape from vents. Disturbance of sludge. Stagnant seawater.
HYDROGEN SULFIDE
Physical Properties
PHYSICAL DESCRIPTION:
Colorless Gas Odor of Rotten Eggs
HYDROGEN SULFIDE
Hydrogen Sulphide(H2S)
Physical Properties
SPECIFIC PROPERTIES:
Hydrogen Sulfide - (H2S) Vapor Density: 1.19 Boiling Point: - 77.00 F. Color: Colorless Odor: Rotten Eggs Solubility in Water: 0.4% Range of Flammability: 4.0 - 44.0 %
Measurements of H2S
Flammable limits. Flash point. Ignition temperature. Vapour pressure. Vapour density. Parts per million.
Physical Properties
(Continued)
Physical Properties
(Continued )
Knowing whether a vapor will rise or fall in open air can give you valuable information to draw to ensure safety during a leak or spill situation.
Physical Properties
(Continued)
BOILING POINT:
The point when vapor pressure equals atmospheric pressure liquid boils. The corresponding temperature is called the boiling point of liquid.
Physical Properties
(Continued)
Knowing the boiling point lets you know when a liquid will transfer to a vapor, or begin to dangerously expand in enclosed containers.
(Continued)
Solubility depends on the chemical properties and temperature of the substances of the liquid solution.
For gases, solubility also depends on pressure.
Physical Properties
(Continued)
Physical Properties
(Continued)
SOLUBILITY IS IMPORTANT:
Knowing how soluble a liquid is lets you know to what degree the material will mix with other liquids in a spill situation. It could mean the different between draining a million gallon collection pond or simply skimming the surface to remove a spilled substance.
Flammable Limits
Physical Properties
(Continued)
FLAMMABLE RANGE:
The numerical difference between the upper and lower explosive limits. In other words the range that the vapors of a flammable liquid (when ignited) will burn when mixed with ambient air.
100% Volume
Hydrogen Sulphide
100% Volume
Hydrogen Sulphide
UPPER FLAMMABLE LIMIT (UFL) The richer point at which a mixture of flammable vapor and air will no longer support combustion LOWER FLAMMABLE LIMIT (LFL) The leaner point at which a mixture of flammable vapor and air will no longer support combustion
Pentane
Propane
1.4%
2%
8%
9%
Hydrogen
Methane Acetylene
4%
5% 2%
80%
15% 82%
Flash Point
The lowest temperature at which a liquid gives off sufficient flammable vapour in air to produce a flash on the application of a small flame.
Ignition Temperature
The lowest temperature to which a substance has to be raised for sustained combustion to take place.
Vapour Pressure
The measure of a liquids volatility, i.e. the readiness of a liquid to release vapour.
Vapour Density The ratio of the weight of a given volume of a gas or vapour to the weight of an equal volume of another gas (normally air).
Vapour density of air Hydrogen sulphide Hydrogen Methane Carbon Monoxide
= = = = =
Physical Properties
(Continued)
Physical Properties
(Continued )
DOT/IMDG INFORMATION:
IMDG/UN Labelling DOT Name: DOT Hazard: DOT Label: DOT ID Number: CAS Number: Hydrogen Sulphide Toxic Gas Toxic Gas, Flammable Gas UN1053 7783-06-4
Physical Properties
(Continued)
pH INFORMATION:
The pH of a Liquid Is the Numerical Measure of Its Relative Acidity or Alkalinity. Range Is From 0 - 14 Neutral Level Expressed 7.0 Above 7.0 Liquid Is More Alkaline or Basic Below 7.0 Liquid Is More Acidic
10
9
BASE
Blood Pure Water Tap Water Coffee Wine Vinegar Lemon juice Gastric juice
8
7 6 5 4 3 2 ACID NEUTRAL
Physical Properties
(Continued)
ACID
BASE
HIGH pH
Physical Properties
(Continued)
NFPA - NATIONAL FIRE PROTECTION ASSOCIATION HMIS - NATIONAL PAINT AND COATINGS ASSOCIATION
(Continued)
- 4 EXTREME
-3 -2 -1 -0 HIGH MODERATE SLIGHT INSIGNIFICANT
FIRE HAZARD
3 0
HEALTH HAZARD
SPECIFIC HAZARD (WATER REACTIVE)
REACTIVITY
Effects H2S (1) Depends on Duration Frequency Intensity Individual susceptibility Alcohol consumption
Minimal perceptible odour Easily detectable moderate odour Beginning of eye irritation
27 ppm
Coughing, eye irritation - loss of smell after 2 / 15 minutes Sense of smell quickly lost, eye and respiratory tract inflammation after one hour Loss of consciousness and possible death 30 / 60 minutes
Rapid unconsciousness, cessation of respiration, then death. Unconsciousness at once with early cessation of respiration and death in a few minutes.
HYDROGEN SULFIDE
Short term exposure limit (STEL) Is a 15 minute time weighted average For H2S this is 10 ppm.
FIRST AID
FIRST AID
Basics Of Toxicology
LETS DISCUSS SOME OF THE TERMS THAT WILL BE HELPFUL IN UNDERSTANDING THE AFFECTS OF HYDROGEN SULFIDE ON YOUR BODY.
OCCUPATIONAL TOXICOLOGY
Basics Of Toxicology
(Continued)
ALL THINGS ARE POISONS, OR THERE IS NOTHING WITHOUT POISONOUS QUALITIES. IT IS ONLY THE DOSE WHICH MAKES A THING POISON.
Basics Of Toxicology
(Continued)
EXPOSURE TERMINOLOGY
Hazardous Material A Material That Falls Into One or More Of the Following Categories. Hazardous Materials Can Have One or Many Characteristics That Can Add to the Intensity of the Toxic Action of a Particular Solid, Liquid, or Gas. Ignitability Reactivity Corrosivity Toxicity Is Flammable or Combustible. Can React With Itself or Other Materials. Can Deteriorate Another Substance. In Its Normal State Is Harmful to Living Things.
Basics Of Toxicology
(Continued)
Basics Of Toxicology
(Continued)
ABSORPTION
Basics Of Toxicology
(Continued)
Basics Of Toxicology
(Continued)
INHALATION
Breathing and smoking causes us to inhale substances which enter the lungs. Substances inhaled into the lungs cause scarring of the lungs or are readily absorbed into the blood stream.
Basics Of Toxicology
(Continued)
INGESTION
Swallowing a substance causes penetration into the blood stream via the stomach and small intestine.
Basics Of Toxicology
(Continued)
ABSORPTION
Entering the body through the skin causes substances to enter the blood stream at a slower rate than by inhalation. However, the resulting entry and distribution within the body is the same.
Basics Of Toxicology
(Continued)
INJECTION
Injection occurs when substances are forced through this skin. This can occur as a result of such means as compressed gas, or by having the skin abraded by a penetrating object.
Basics Of Toxicology
(Continued)
TLV - Threshold Limit Value: One of three categories of chemical exposure levels: TLV-TWA, TLV-STEL or TLV-C. TLV-TWA: Threshold Limit Value Time-Weighted Average: The time weighted average concentration for a normal 8-hour workday and a 40 hour work week to which nearly all workers may be repeatedly exposed without adverse effect. NOTE: TLV should be used as an exposure guide rather than an absolute. A physician has the final word.
Basis Of Toxicology
(Continued)
TLV-STEL: Threshold Limit Value - Short Term Exposure Limit: A 15 minute time-weighted average exposure that should not be exceeded at any time during the work day. TLV-C: Threshold Limit Value - Ceiling: The concentration that should not ever be exceeded, even instantaneously.
RATE OF ENTRY.
STATE OF HEALTH. AGE OF INDIVIDUAL. ROUTE OF EXPOSURE. PREVIOUS EXPOSURE LEVELS. WORKPLACE ENVIRONMENTAL FACTORS. INDIVIDUAL SUSCEPTIBILITY AND HEREDITY.
TOXIC ACTION
Exposure Terminology
Acute Exposure: Usually Minutes, Hours or Several Days. Chronic Exposure: Regular Exposure Over Months, Years, or a Lifetime.
The Toxicity of the Chemical or Material Combined With the Susceptibility of the Individual, Determines Whether the Exposure Is Acute or Chronic.
Exposure Terminology
(Continued)
Latent Exposure: An injury or disease that remains undeveloped until an incubation period has elapsed. The period of time could be hours, days, months or years.
The Toxicity of the Chemical or Material Combined With the Susceptibility of the Individual Is a Key Factor.
The Amount Entering the Body. The Length of Time of Exposure. The Rate of Absorption Into the Blood. The Physical Nature of the Chemical. The Chemical Nature of the Chemical. The Age of the Individual. The Health of the Individual.
Methods Of Compliance
GENERAL TYPES OF CONTROLS:
Methods of Compliance Include: Implementation of a Written Program. Establishment of Best Work Practices. Establishment of Engineering Controls. Establishment of Administrative Controls. Regular Evaluation of Mechanical Safety Systems. Evaluation of Each Facility Where Hydrogen Sulfide is Used. Use of Personal Protective Equipment As a Last Resort. On-Going Review of the Programs Effectiveness.
Methods Of Compliance
(Continued)
ENGINEERING CONTROLS:
CONSISTS OF: Design and installation of new or modified safety control systems. Detailed preventative maintenance programs for on site maintenance activities. Proper placement of storage systems to reduce potential effects during emergencies.
Detection Systems.
Methods Of Compliance
(Continued)
ADMINISTRATIVE CONTROLS:
Assignment of Responsibility.
Methods Of Compliance
(continued)
GENERAL REQUIREMENTS: Full body skin protection for potentially exposed workers. Proper gloves to prevent hand exposure. Adequate Eye and Face Protection.
Exposure Control
(Continued)
EXPOSURE INFORMATION:
Means to Achieve Safety Compliance: Each job where hydrogen sulfide is used will have a written description of the specific means that will be employed to achieve compliance, including engineering plans and studies used to determine methods selected for controlling safety of hydrogen sulfide. Ensuring employees are familiar with written safety policies.
Effects on equipment
Corrosiveness
Hydrogen Sulphide is highly corrosive, especially in association with moisture or oxidizing gases such as Oxygen and Carbon Monoxide. Iron and steel are particularly vulnerable.
Effects on equipment
Corrosion mechanisms associated with Hydrogen Sulphide include:
general corrosion
pitting crevice corrosion, including Sulphide Stress Corrosion Cracking which can lead to sudden and catastrophic failure Hydrogen induced cracking, also known as hydrogen embrittlement Any equipment likely to be exposed to Hydrogen Sulphide must be made of appropriate materials, constructed and operated to take account of these corrosion problems.
Effects on equipment
Pyrophoric Scale
Carbon steel lines and equipment that carry gas or liquids containing hydrogen sulphide may develop a layer of pyrophoric scale (iron sulphide) on their internal surfaces. When these lines or equipment are opened up to atmosphere, oxygen from the atmosphere will react with the pyrophoric scale to produce spontaneous burning. If hydrocarbons or other combustible substances are present during this reaction, an explosion may result. Warning: A by-product of this oxidising process is Sulphur Dioxide, which is also toxic.
Effects on equipment
Whenever such lines and equipment are opened up to atmosphere, their internal surfaces should be doused thoroughly with water or blanketed by steam in order that any pyrophoric scale is rendered harmless. Warning: Equipment and pipework that has been on sourgas duty should only be opened in one place at a time unless the pyrophoric scale has been thoroughly wetted. Opening the system in more than one place can cause through drafts capable of igniting the scale.
Effects on equipment
If the introduction of water is not permissible, either due to corrosion potential or the risk of freezing, a nitrogen purge followed by a further purge with a mixture of 5% oxygen in nitrogen will allow controlled oxidation. Pyrophoric scale that has been removed from lines and equipment shall be placed in a drum and immediately covered with water. Burying or burning in a suitable area as determined by legislation (onshore situations)
Slurrying with water and storing in sealed drums, clearly marked PYROPHORIC SCALE.
The original reservoir, as a result of the hydrocarbon source material and the conditions under which it was converted to oil and gas. If this is the case then H2S will be produced with the fluids The reservoir after prolonged injection of water with oxygen (brackish or formation water) which may result in 'souring' of the fluids within it due to the action of sulphate reducing bacteria (SRB) introduced during the injection process.
ppm H2S
1 10
SWEET
H2S Management
Project will be implementing novel and more stringent safety criteria for H2S management, in line with industry Best Practices. Fit-for-purpose sour gas safety regime will reduce sour gas risks at Harweel. To achieve this, expert advice on sour gas safety from Shell Canada and other agencies has been sought.
Location and control of sampling points Risk Assessment Facility H2S classification management
H2S Safety
Risk Assessment
The initial risk assessment for facilities that shall handle H2S is made during the concept, FEED and Detailed Design phase. Equipment and systems shall be designed and use only materials suitable for use with H2S. Every effort shall be made to minimise the possibility of leaks to as low as reasonably possible (ALARP). Reference should be made to SP-1190 Design of Sour Services Specification. Process engineering shall also be responsible for ensuring that the correct Classification is applied based on the highest level of H2S expected to be present in the gas phase of the streams.
Risk Assessment
Future risk assessment shall be carried out as required if additions or modifications are made to the facility / plant or when the level of H2S present in the gas phase of the streams changes as indicated by sampling routines.
Sweet
50 to 499
> 500
Risk Assessment
For further assessment i.e. >500 ppm in gas stream the concentration at potential leak points is used to establish the correct category. The assessment takes a distance of 2 meters from the potential leak point and calculates the H2S concentration in air. If the calculations indicate the concentration to be < 200 ppm then the site will be categorised low risk sour; if above 200 ppm then the category shall be high risk sour. This does not apply to Very High Risk Sour.
Personnel Training
All personnel who work in an H2S environment shall be adequately trained in how to deal with the hazards associated with H2S in accordance with the needs specific to their job and operate the safety equipment required to work in an environment containing H2S.
You have completed the HYDROGEN SULPHIDE SAFETY Training Course THANK YOU!