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SIMATIC S7
Software Redundancy
SW Redundancy Principle
SIMATIC SW Redundancy
Principle
Positioning
Application Fields Configuration Features Order number and delivery form REDUNDANCY Area
Steam Production
Boiler 1 Mixer Boiler 2 Dryer
SW Redundancy Positioning
SIMATIC SW Redundancy
Principle
Low Cost / Low Performance Redundancy solution based on standard components Universal solution for all CPU from CPU 315-2DP until CPU 417-4 Marketing parallel to S7-400H
Positioning
Application Fields Configuration Features Order number and delivery form
Application for processes that tolerate a Master-Slave switchover time of about a second Examples:
Water treatment Control of cooling systems Control and monitoring of
temperature levels
Positioning
Application Fields Configuration Features Order number and delivery form
Positioning
Application Fields Configuration Features Order number and delivery form
Master controller
Back up controller
Redundant Area
Active Bus
SIMATIC Software Redundancy
Backup Bus
A&D AS SM6 R.Fischer 5
Redundant IM 153-2
Profibus DP
Positioning
Application Fields Configuration Features Order number and delivery form
L+ L+
IM IM
SW Redundancy Function
SIMATIC SW Redundancy
Principle
Master
Reading of Inputs Non redundant user program processing Reception of status information from reserve controller Redundant user program processing Transmission of redundant data to reserve controller Writing of non redundant and redundant outputs
Reserve
Reading of Inputs Non redundant user program processing Reception of information from master controller
Positioning
Application Fields Configuration Features Order number and delivery form
Positioning
Application Fields Configuration Features Order number and delivery form
Master controller
Back up controller
Redundant area
Positioning
Application Fields Configuration Features Order number and delivery form Master controller Back up controller PROFIBUS/MPI/Ethernet
Positioning
Application Fields Configuration Features Order number and delivery form
MPI/PROFIBUS/ Ethernet
Master controller
Back up controller
Positioning
Application Fields Configuration Features Order number and delivery form Master controller Back up controller
OLM
Positioning
Application Fields Configuration Features Order number and delivery form
Back up controller
Redundant area
Redundant area
SW Redundancy Features
SIMATIC SW Redundancy
Principle
Positioning
Application Fields Configuration Features Order number and delivery form
communication device
Example with 2 CPU 414-2 DP, 4 DP-Slaves, 4 kBytes Data, communication throught Profibus
Data transfer time DP-Slave swithover appr. 1 s appr. 20 ms
appr. 100ms
appr. 1,1 s
SW Redundancy Features
SIMATIC SW Redundancy
Principle
Switchover procedure
Outputs are beeing frozen during the switchover After the switchover, the transfered data are used
Positioning
Application Fields Configuration Features Order number and delivery form
Switchover reasons
Master failure (Power off or CPU-STOP) Failure of the Profibus-DP of the master controller Manual switchover
SIMATIC S7
Software-Redundancy