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Polyolefin Definition
Olefins: Unsaturated, aliphatic hydrocarbons made from ethylene gas Ethylene is produced by cracking higher hydrocarbons of natural gas or petroleum Olefin means oil forming Historically given to ethylene because oil was formed when ethylene was treated with Cl. Now applies to all hydrocarbons with linear C::C double bonds (not aromatic C::C double bonds) Polyethylene discovered around 1900, though using an expensive process LDPE commercialized in 1939 2 HDPE commercialized in 1957
Propylene
H H
C
CH3
C
H
Butene-1
H H
H
C
H
C
4-Methylpentene
C5H6 H CH3
3
C2H5 H
Poly Propylene
H
C CH3
H
C
PolyisoButene
H H
H
C
H
C
PolyMethylpentene
C n
C5H6 H CH3
C2H5 H
Material Name
Polyethylene Polyvinyl chloride Polypropylene Polystyrene Polyacrylonitrile Polyvinyl acetate Polyvinyl alcohol Polymethyl acrylate Polyvinyl fluoride
| HCH | H
Abbreviation
PE PVC PP PS PAN PvaC PVA PMA PVF
X Position
F Cl CH3 (Methyl group) COOCH3
Y Position
F Cl CH3 CH3
Material Name
Polyvinylidene fluoride Polyvinyl dichloride Polyisobutylene Polymethyl methacrylate
Abbreviation
PVDF PVDC PB PMMA
Addition Polymerization of PE
Polyethylene produced with low (Ziegler) or high pressure (ICI) Polyethylene produced with linear or branched chains
H H H H H H H H H H
C C C C C C C C C C
H H
H H
H H
OR
H H
H H
n
H H C C H H
H H C C H H
H H C C H
H H C C H H
H H C C H H
n 6
Medium Density 0.926- 0.94 50% to 70% 30K to 50K 1,200 - 3,000 38K 75 K 100%- 965% 1.0 no break D50 D60
Linear High Density 0.959-0.965 80% to 91% 250K to 1.5M 5,000 6,000
30% to 50% 10K to 30K 600 - 2,300 25K 41K 100% - 650% No break
150K 158 150K 158 K K 10% - 1300% 10% - 1300% 0.4 4.0 D60 D70 0.4 4.0 D66 D73
Processing Properties Branched Low Density Tmelt 98 115 C Recommended Temp I: 300F 450F Range E: 250F 450F (I:Injection, E:Extrusion) Molding Pressure 5 15 psi Mold (linear) shrinkage (in/in) 0.015 0.050
Medium Density 122 124 C I: 300F 450F E: 250F 450F 5 15 psi 0.015 0.050
High Density 130 137 C I: 350F 500F E: 350F 525F 12 15 psi 0.015 0.040
Linear High Density 130 137 C I: 350F 500F E: 350F 525F 12 15 psi 0.015 0.040
Copolymers of Polyethylene
Ethylene-ethyl acrylate (EEA)
Properties range from rubbery to tough ethylene-like properties Applications include hot melt adhesives, shrink wrap, produce bags, bag-in-box products, and wire coating.
Copolymers of Polyethylene
Ethylene-Vinyl Acetate (EVA)
Repeating groups is ethylene with an acetate functional Part of the pendent group are highly polar. Vinyl acetate reduces crystallinity and increases chemical reactivity because of high regions of polarity. Result:flexible polymer that bonds well to other materials Excellent adhesive (Elmers Glue) Other applications include flexible packaging, shrink wrap, auto bumper pads, flexible toys, and tubing H H H H
C H
C
H n
C H
C O m C=O C
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Copolymers of Polyethylene
Ethylene-Propylene (EPM)
Ethylene and propylene are copolymerized in random manner and causes a delay in the crystallization. Thus, the copolymer is rubbery at room temp because the Tg is between HDPE (-110C) and PP (-20C). Ethylene and propylene can be copolymerized with small amounts of a monomer containing 2 C=C double bonds (dienes) Results in a ter polymer, EPDM, or thermoplastic rubber, TPO
H C
H C H n
H C CH3
H C H
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Mechanical Properties of PE Blends Ethylene-vinyl Ethylene-vinyl acetate alcohol Density 0.922 0.943 1.14 1.19 Tensile Strength, psi Tensile Modulus, psi Tensile Elongation, % Impact Strength
ft-lb/in
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Polypropylene History
Prior to 1954 most attempts to produce plastics from polyolefins had little commercial success PP invented in 1955 by Italian Scientist F.J. Natta by addition reaction of propylene gas with a sterospecific catalyst titanium trichloride. Isotactic polypropylene was sterospecific (molecules are arranged in a definite order in space) Polypropylene is similar in manufacturing method and in properties to PE
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Chemical Structure
Propylene
H C
CH3
H C
H n
Isotactic- CH3 on one side of polymer chain (isolated). Commercial PP is 90% to 95% Isotactic
H H H H H H H H H H
C
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CH3 H
CH3 H
CH3 H
CH3 H
CH3 H
CH3
CH3
CH3
C
H
C
H
C
H
C
H
C
H
C
H
CH3 H
CH3 H
CH3
CH3
C
H
C
H
C
H
C
H
C
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CH3 H
CH3 H
CH3 H
Addition Polymerization of PP
Polypropylene produced with low pressure process (Ziegler) Polypropylene produced with linear chains Polypropylene is similar in manufacturing method and in properties to PE Differences between PP and PE are
Density: PP = 0.90; PE = 0.941 to 0.965 Melt Temperature: PP = 176 C; PE = 110 C Service Temperature: PP has higher service temperature Hardness: PP is harder, more rigid, and higher brittle point Stress Cracking: PP is more resistant to environmental stress cracking
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Advantages of Polypropylene
Advantages
Low Cost Excellent flexural strength Good impact strength Processable by all thermoplastic equipment Low coefficient of friction Excellent electrical insulation Good fatigue resistance Excellent moisture resistance Service Temperature to 126 C Very good chemical resistance
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Disadvantages of Polypropylene
Disadvantages
High thermal expansion UV degradation Poor weathering resistance Subject to attack by chlorinated solvents and aromatics Difficulty to bond or paint Oxidizes readily flammable
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Molecular Weight is measured by osmometry, light scattering and solution viscosity Molecular Weight is characterized by Weight Average, Mw, Mn and Number Average, Mn. Frequency Polydispersity, PD Mw Ratio of Mw / Mn
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Weight
Molecular Weight 200K to 600K Molecular Weight Dispersity MWD (Mw/Mn) Tensile Strength, psi Tensile Modulus, psi Tensile Elongation, % Impact Strength
ft-lb/in
Range of MWD for processing 4,500 5,500 165K 225K 100% - 600% 0.4 1.2 R80 - 102
Hardness, Shore
Low, oxides Oxidation readily Resistance UV Resistance Low, Crazes readily Resistant Solvent below 80C Resistance Resistant Alkaline Resistance Oxidizing Acid Acids Resistance
Low, oxides readily Low, Crazes readily Resistant below 60C Resistant Oxidizing Acids
Low, oxides readily Low, Crazes readily Resistant below 60C Resistant Oxidizing Acids
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HDPE 130 137 C I: 350F 500F E: 350F 525F 12 15 psi 0.015 0.040
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Copolymers of Polypropylene
Ethylene-propylene copolymers Small amount of PP can lower crystallinity of linear HDPE Polyallomers (block copolymers) Blocks of PE and PP polymers allows crystallization to take place Properties are similar to HDPE and PP Ethylene-propylene rubbers Random co-polymerization of ethylene and propylene prevents crystallization of the chains by suppressing regularity of molecules Resulting polymers are amorphous having low Tg (between -110C and -20C depending on % of PE and PP) Polymers are rubbery at room temperature Conventional vulcanization allows for use as commercial rubber, thermoplastic rubbers, TPR
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Polyolefin_Polybutylene
History H H PB invented in 1974 by Witco Chemical C C Ethyl side groups in a linear backbone Description CH2 H Linear isotactic material Upon cooling the crystallinity is 30% CH3 Post-forming techniques can increase crystallinity to 55% Formed by conventional thermoplastic techniques Applications (primarily pipe and film areas) High performance films Tank liners and pipes Hot-melt adhesive Coextruded as moisture barrier and heat-sealable packages 29
Properties of Polybutylene
Mechanical Properties of Polybutylene Polybutylene Polypropylene LDPE HDPE (For Comparison) (For Comparison) 0.908 -.917 0.90 0.91- 0.925 0.959-0.965 Density Crystallinity Tensile Strength, psi Tensile Modulus, psi Tensile Elongation, % Impact Strength
ft-lb/in
30% to 50% 4,500 5,500 165K 225K 100% - 600% 0.4 1.2
30% to 50% 600 - 2,300 25K 41K 100% - 650% No break D44 D50
80% to 91% 5,000 6,000 150K 158 K 10% - 1300% 0.4 4.0 D66 D73
Hardness
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Polyolefin_Polymethylpentene (PMP)
Description H H Crystallizes to 40%-60% C C Highly transparent with 90% transmission Formed by injection molding and blow molding CH2 H Properties H3C-CH-CH3 Low density of 0.83 g/cc; High transparency Mechanical properties comparable to polyolefins with higher temperature properties and higher creep properties. Low permeability to gasses and better chemical resistance Attacked by oxidizing agents and light hydrogen carbon solvents Attacked by UV and is quite flammable Applications Lighting elements (Diffusers, lenses reflectors), liquid level 31 Food packaging containers, trays, and bags.
Properties of Polymethylpentene
Mechanical Properties of Polymethylpentene Polymethyl- Polypropylene LDPE HDPE pentene (For Comparison) (For Comparison) 0.83 0.90 0.91- 0.925 0.959-0.965 Density Crystallinity Tensile Strength, psi Tensile Modulus, psi Tensile Elongation, % Impact Strength
ft-lb/in
40% to60% 4,000 5,000 160K 200K 100% - 400% 0.4 1.0 R80 R100
30% to 50% 4,500 5,500 165K 225K 100% - 600% 0.4 1.2 R80 - 102
30% to 50% 600 - 2,300 25K 41K 100% - 650% No break D44 D50
80% to 91% 5,000 6,000 150K 158 K 10% - 1300% 0.4 4.0 D66 D73
Hardness
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PVC Background
Vinyl is a varied group- PVC, PVAc, PVOH, PVDC, PVB
Polyvinyls were invented in 1835 by French chemist V. Regnault when he discovered a white residue could be synthesized from ethylene dichloride in an alcohol solution. (Sunlight was catalyst) PVC was patented in 1933 by BF Goodrich Company in a process that combined a plasticizer, tritolyl phosphate, with PVC compounds making it easily moldable and processed. PVC is the leading plastic in Europe and second to PE in the US. PVC is made by suspension process (82%), by mass polymerization (10% ), or by emulsion (8%) All PVC is produced by addition polymerization from the vinyl chloride monomer in a head-to-tail alignment. PVC is amorphous with partially crystalline (syndiotactic) due to structural irregularity increasing with the reaction temperature. 33 PVC (rigid) decomposes at 212 F leading to dangerous HCl gas
Plasticizer-PVC or Vinyl
Latex gloves Latex clothing Paints and Sealers Signs
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H H
H H
C C
H OH n
n
H Cl
- PolyStyrene (PS)
H C H
n
H C
35
PVC (rigid) 1.30-1.58 6,000 - 7,500 350K 600K 40% - 80% 0.4 - 22 Shore D65-85 50 -100 140 F -170F
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good Poor Soluble in Acetone, and Cyclohexanol. Partially in Toluene Excellent good
good Poor Soluble in Acetone, and Cyclohexanol. Partially in Toluene Excellent good
Excellent good
good good
$0.27
$0.27
$1.62
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Tmelt Recommended Temp Range (I:Injection, E:Extrusion, C: Compression) Molding Pressure Mold (linear) shrinkage (in/in)
0.5-3kpsi
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PS Background
PS 1.04 5,000 - 7,200 330K-475K 1.2% - 2.5% 0.35-0.45 M60-75 50 -83 169F - 202F
ABS 1.16-1.21 3,300 - 8,000 320K-400K 1.5%-25% 1.4-12 R100-120 65- 95 190F - 225F
SAN 1.07 10,000 -12,000 475K-560K 2%-3% 0.4-0.6 R83, M80 65-68 214F - 220F
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good fair Soluble in Acetone, Benzene, Toluene and Methylene dichloride Excellent Poor: attacked by oxidizing agents $0.41
good fair Soluble in Toluene and Ethylene dichloride, Partially in Benzene Excellent Poor: attacked by oxidizing agents $0.90
$0.87
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Section Review
Major Topics Vinyl is a varied group- PVC, PVAc, PVOH, PVDC, PVB. PVC is the leading plastic in Europe and second to PE in the US. PVC is produced by addition polymerization from the vinyl chloride monomer in a head-to-tail alignment. PVC is partially crystalline (syndiotactic) with structural irregularity increasing with the reaction temperature. PVC (rigid) decomposes at 212 F leading to dangerous HCl gas X1 Vinyls have (CH2CX2) repeating link PS is Amorphous and made from addition polymerization PC is amorphous and made from condensation polymerization Effects of reinforcements on PP and PS
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Homework Questions
6. Four typical Physical Properties of PVC are Optical = _______, Resistance to moisture= ______ , UV resistance= _____, solvent resistance=_______ 7. The Advantages of PP are ________, ________, _______, and __________. 8. The Disadvantages of PP are ________, ________, _______, and __________. 9. Glass fiber affects PP by (strength) ________, (modulus)________, (impact)_______, (density) __________, and (cost) ____________. 10. Two Blends PVC are ___________, and __________.
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Section Review
Major Topics
Isotactic, atactic, sydiotactic polypropylene definitions Differences between PP and PE Molecular Weight definition and forms (Weight Average, Mw, and Number Average, MA ) Polydispersity definition and meaning Relation between Molecular weight and Degree of Polymerization (DP) Mechanical, physical, and processing properties of PP, Polybutylene, and polymethylpentene PP is produced with linear chains
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Section Review
Key Terms and Concepts
Polyolefin Molecular weight Number average molecular weight, weight average MW Polydispersity Polymer shrinkage Polymer blends Tensile Modulus Izod Impact Strength
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Homework Questions
1. Define Polyvinyls, PS, PP, HDPE, chemical structure.
2. Compare the density PVC, PVB, PS, and PVDC which is higher/lower than PP. 3. Compare the density of HDPE, LDPE, UHMWPE, LLDPE to PP? 4. What is the tensile strength of PP with 0%, 30% glass fibers? What is the tensile modulus? 5. Plot tensile strength and tensile modulus of PVC, PS, PP, LDPE and HPDE to look like:
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Homework Questions
1. Define Polypropylene chemical structure 2. Does commercial PP have Isotactic, atactic, sydiotactic form. 3. If MW of PP is 200,000, what is the approx. DP? 4. Polydispersity represents the distribution of _______and _____ 5. Density of PP is _____ which is higher/lower than HDPE. 6. PP mechanical properties are higher/lower than LDPE and HDPE 7. Plot tensile strength and tensile modulus of PP, LDPE and HPDE to look like the following
50 xHDPE xLDPE 2 5
Tensile Strength, Kpsi
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Homework Questions
8. Four typical Physical Properties of PP are Optical = _______, Resistance to moisture= ______ , UV resisance= _____, solvent resistance=_______ 9. The Advantages of PP are ________, ________, _______, and __________. 10. The Disadvantages of PP are ________, ________, _______, and __________. 11. Glass fiber affects PP by (strength) ________, (modulus)________, (impact)_______, (density) __________, and (cost) ____________. 12. Five polyolefins are ________, ________, _______, ______, and __________.
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