02 20R300 1 C200 Controller Architecture

Describe the C200 Controller Architecture
C200 Controller Architecture Describe the C200 Controller Architecture
EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013
Introduction
Honeywell
This lesson introduces you to the Experion PKS C200 controller architecture At the conclusion of this lesson, you will be able to:
Identify the high-level components and connections Explain the basic purpose of the components and connections
Experion Server
FTE
ACE
ControlNet
Process C300 Controllers I/O Options
Rack I/O Series A
Rail I/O Series A

Fiber Optic Isolation
PM I/O
HART
GI/IS Rail I/O Series H
Architecture Overview
Unlimited Secure Access
www eServer
Honeywell
State-of the Art Operation and Engineering Tools Advanced Applications and Integration
Casual Users
Application Control Environment
Experion Stations
Remote Engineering Tools
Wireless Devices (Operations and Maintenance)
PHD Historian
FTE Network C200
C300
PMD
ESV-LCN Connected
Redundant Servers
Safety Manager
NIM
Allen-Bradley ControlLogix PLC PM I/O Digital Video Manager SCADA Devices (OPC, Modbus DH+, and many more!)
TPS, TDC2000, TDC3000
Investment Protection Complete Integration
Ethernet
Comprehensive Support for Smart Field Devices
Video as a Process Input!
C200 Architecture
Experion Server ACE
Honeywell
FTE
Process Controllers
ControlNet
I/O Options Rack I/O Series A
Rail I/O Series A C300
PM I/O
HART
GI/IS Rail I/O Series H 4
Question 1: C200 Control Strategy Components
Honeywell
Which of the following cannot be an integral part of a C200 control strategy?

A) Rack I/O
B) PM I/O C) Rail I/O
ControlNet
Experion Server
FTE
ACE
Process Controllers I/O Options
D) Fieldbus Valves E) PLC I/O using OPC communications

Rail I/O Series A
Rack I/O Series A
PM I/O
HART
Incorrect. Correct! PLC PLCI/O I/Ois: using usingOPC OPCcommunications communications The Your correct answer: answer cannot be an integral part of a C200 control You must answer the question before You Incorrect Correct didYou not answered answer Click Clickanywhere anywhere this this question correctly! to to continue continue completely strategy. continuing Click anywhere to continue.
Submit
Clear
Question 2: Redundant Components All of these can be redundant except:

A) C200 processors B) C200 Fieldbus interface modules
C) C200 PM I/O link modules D) C200 Rack I/O E) C200 PM I/O
Rail I/O Series A
Fiber Optic Isolation ControlNet
Honeywell
Experion Server
FTE
ACE
Process Controllers I/O Options
C300
Rack I/O Series A
PM I/O
HART
The Your correct answer: answer is: Correct! Incorrect. C200 C200 Rack Rack I/O I/O cannot cannot be You You must did answer not answer the question this question before be redundant. redundant. Incorrect Correct You answered -Click Clickanywhere anywhere this correctly! to tocontinue continue continuing completely Click anywhere to continue.
Submit
Clear
Summary Key concepts to take away from this lesson are:
Honeywell
The ACE communicates to the Experion Server over FTE The C200 communicates to the Experion Server over Ethernet, FTE or ControlNet C200s and ACE nodes on the same Experion Server can communicate Peer-to-Peer Three main types of I/O: PMIO, Rail I/O, and Chassis I/O
Conclusion
Honeywell
Describe the C200 Controller Architecture
Completion Certificate
Proceed to the next lesson in your course material

Describe the C200 Controller Racks and Redundancy
C200 Controller Architecture Describe the C200 Controller Racks and Redundancy
Introduction
Honeywell
In this lesson, you will learn how the C200 controller is networked to the server and remote I/O racks in non-redundant and redundant configurations
At the conclusion of this lesson, you will be able to:

Describe the C200 control processor, communication and redundancy modules Explain the C200 network connections and addressing
NET
OK
NET
Honeywell
10
Topics
Honeywell
C200 Hardware C200 Network Connections and Addressing
11
Control Processor (CP) 100MHz Power PC 603E processor with 8 MB RAM 4 MB Flash ROM for storing program
Honeywell
Lithium battery (or optional rechargeable battery extension module) Can support up to 8 I/O chassis and 64 IOMs Controller can be redundant or non-redundant Double-wide module -- occupies 2 slots on CP rack
OK
12
ControlNet Interface (CNI)
Honeywell
Provides the interface to the supervisory network (supervisory CNI) Peer-to-peer communication I/O communication (downlink CNI) One CNI can support up to 24 IOMs
NET
4 downlink CNIs can be connected to one controller
Each CNI must have a unique MAC ID on the same network
13
Fault Tolerant Ethernet Bridge (FTEB)
Honeywell
Last two digits of the Ethernet address are set here
FTEB
FTE
CNI
ControlNet
14
Redundancy Module (RM) Placed in controller chassis to support redundant controllers

RM must be in the same position in both racks Both RMs are connected by an optical cable Switchover between redundant controllers is bumpless Note: If controller is redundant, then all IOMs must be remote
Honeywell
Redundancy Cable (Fiber Optic)
15
Question 1: C200 Control Processor
Honeywell
Which of these statements, about the control processor (CP), is false?

A) It can support up to 8 I/O chassis and 64 IOMs
B) It is a double-wide module that occupies 2 rack slots
OK
C) It can be redundant
2
D) It provides an interface to the supervisory network
Yourcorrect The answer: answer is: You You Incorrect Correct did must You not answer answer answered -Click Click the anywhere anywhere this question this question correctly! to to before continue continue completely continuing Good Incorrect. job! The false statement is "It provides an interface to the supervisory network." The interface to the supervisory network is provided by either the CNI CNI card card or or the the Fault Fault Tolerant Tolerant Ethernet Ethernet Bridge Bridge (FTEB). (FTEB) Click anywhere to continue.
Submit
Clear
16
Topics C200 Hardware C200 Network Connections and Addressing
Honeywell
17
Non-redundant Controller
TC-CCR013 -ControlNet Interface (CNI), Redundant Media
TC-PRS021-- C200 Control Processor (Optional) TC -CCR013 -CNI to connect to other I/O racks TC-FXX102 -- 10-slot rack
Honeywell
TC-FPCXX2 -120/240 VAC Power Supply
Controller Chassis
LAN Connection Ethernet, TCPIP, etc.
I/O modules and terminal blocks Taps -- 9904-TPS, R, YS, and YR (4 kinds) ControlNet Cable (TC - KCCxxx) -- Supervisory C o n t r o l N e t
Terminators-TC-TCXBNC
TC-CCR013 -- CNI, Redundant Media
TC-PCIC01 -- ControlNet Communication Interface Module for PC (redundant media) (in server) Server (stations not shown)
Additional Remote I/O
I/O modules and terminal blocks
18
Redundant Controller
TC-PRS021 -- C200 Control Processor TC-CCR013 -- CNI, Redundant Media TC-CCR013 -- CNI to connect to I/O racks TC-FXX072 7-slot rack TC-PRR021 -Redundancy Module Redundant Chassis Identical Configuration Module for module
Honeywell
TC- FXX072 7 SLOT RACK
TC-FPCXX2 -120/240 VAC Power Supply
-GN KRRxx1 Redundancy Cable (Fiber Optic)
ControlNet Cable
-- I/O Comm
ControlNet Cable (TC -KCCxxx ) -- Supervisory Terminators -TC-TCXBNC NO IOMs PERMITTED IN CONTROLLER NO IOMs PERMITTED IN CONTROLLER CHASSIS FOR REDUNDANT CHASSIS FOR REDUNDANT CONFIGURATION!! CONFIGURATION!! (IOLIM and FIM are exceptions)
Chassis
to Server
to IO
19
Non-redundant Address Settings
Honeywell
03
C200
CNI
PCIC
CNI CNI
Server
CNI
01
01 02
04
03
CNI
05 23
C200
CNI
20
CNI
Address Settings Redundant C200

23 01 01 05
C200 CNI CNI CNI RM
Honeywell
03
ServerA
PCIC
CNI
01
04
01 05
CNI CNI RM CNI
PCIC
C200
CNI
ServerB
03
C200
07
CNI
24
21
CNI
FTEB
01 01 05
FTEB C200 CNI CNI RM
Honeywell
03
ServerA
CNI
Switch
02
04 01 05
CNI CNI RM CNI
FTEB
Switch
C200
ServerB
03 07
FTEB
C200
22
CNI
Question 2: MAC Addresses
Honeywell
While configuring a ControlNet-connected Control Processor (CP), which MAC address is entered as the supervisory MAC address?
A) MAC address of the PCIC card B) Device index of the FTEB card C) MAC address of the CNI card connected to the server D) MAC address of the CNI card connected to the I/O card
ServerB
PCIC
03 24
C200 CNI
The correct answer is: Your answer: Correct! Incorrect. The The address MAC of the of CNI the card CNI connected card You must MAC answer theaddress question before Correct anywhere to continue You didserver not answer this question completely Youanswered this correctly! Incorrect -Click Click anywhere to continue to connected the to should the server be entered should as be the entered supervisory as the continuing supervisory MAC address. MAC address. Click anywhere to continue.
Submit
Clear
23
Summary
Honeywell
When you connect the C200 controller to the server and to remote I/O racks in non-redundant and redundant configurations, remember:
The double-wide control processor (CP) supports up to 8 I/O chassis and 64 IOMs ControlNet Interface (CNI) modules provide interfaces to the I/O ControlNet and the Supervisory ControlNet Redundant controllers require all IOMs be configured remotely All devices on the same network must have unique MAC addresses Redundant supervisory CNI cards must be addressed with the same odd number Redundant FTEBs must be addressed differently with the primary having an odd number and the secondary having the next highest even number
24
Conclusion
Honeywell
Describe the C200 Controller Racks and Redundancy

25
Honeywell
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26
Describe the C200 I/O Modules
C200 Controller Architecture Describe the C200 I/O Modules
27
Introduction
Honeywell
In this lesson you will learn about the standard C200 input/output (I/O) modules and their applications At the conclusion of this lesson, you will be able to:
List the standard I/O types that are compatible with the Experion system
Identify the application for each type of I/O module
Rail I/O Series A
PM I/O
28
Chassis Series A Input/Output Modules
Honeywell
Compact size may reside in either the controller rack or remote I/O rack
Diagnostic and non-diagnostic modules available
IOM configurable through Control Builder

Removable wiring hood Can be removed and replaced under power All modules have a form factor of 5 X 5 Redundancy not supported
29
Series A Rail I/O Modular connections slide rail 8 terminal bases can be connected to a single gateway
Gateway
Honeywell
Gateway provides link to the ControlNet

-1 2 + +
Terminal Base
8 7 2 3
DIN Rail
Analog I/O, digital I/O, thermocouple and RTD
IOM types:
AI- Analog Input AO- Analog Output DI- Digital Input DO- Digital Output
30
Series H Rail I/O Galvanically isolated Intrinsically safe

Server
Honeywell
Supervisory ControlNet
Controller CNI Module
I/O ControlNet
Repeater/ Adapter
C O M M O D
Fiber Modules
E x C ont r ol N et Fi ber M od ul e TC PM FO 01 E x C ont r ol N et Fi ber M od ul e TC PM FO 01 PWR C ha n1 C ha n2 C ha n1 C ha n2
E C ont r ol N et R epea A te r dapt er x TC PB FO 01
Repeater/ Adapter
C O M M O D 1 2 3 4
Fiber Modules
E xC ont r ol N et Fi ber M od ul e TC PM FO 01 E xC ont r ol N Fi et ber M od ul e TC PM FO 01 PWR C ha n1C ha n2 C ha n1 C ha n2
EC ont r ol N et R epea t A r e dapt er x TC PB FO 01
1 2 3 4
+V-V+V-V
R ec v
Xm t i
R ec v
Xm t i
R ec v
Xm t i
R ec v
Xm t i
+V-V+V-V
R ec v
Xm t i
R ec v
Xm t i
R ec v
Xm t i
R ec v
Xm t i
NonHazardous Area Hazardous Area
C ont r ol N et R epea A te r dapt er TC PB FO 01
Ex C ont r ol N et Fi ber M od ul e TC PM FO 01
ExC ont r ol N et Fi ber M od ul e TC PM FO 01
C O M
M O D
PWR
C ha n1 C ha n2 1 2 3 4
C ha n1C ha n2
+V-V+V-V
R ec v
Xm t i
R ec v
Xm t i
R ec v
Xm t i
R ec v
Xm t i
Fiber Optic Cable
C ont r ol N et R epea t A r e dapt er TC PB FO 01
C O M
M O D
PWR
C ha n1C ha n2 1 2 3 4
C ha n1 C ha n2
+V-V+V-V
R ec v
Xm t i
R ec v
Xm t i
R ec v
Xm t i
R ec v
Xm t i
Rail I/O Modules - Series H

Ex TC PG C N 11
I/O ControlNet
Gateway
A B
--
12 ++
1 2
V+ V- V+ V-
31
Process Manager I/O (PM I/O) PM I/O Link Interface Module in C200 controller chassis Redundancy of PM IOLIM as part of C200 redundancy PM I/O can be redundant PM I/O includes AI, AO, DI, DO, RTD, T/C, DI SOE FTA for I/O Remote I/O using fiber optic
Honeywell
PM I/O
32
Serial Interface Module
Honeywell
NET
OK
NET
Serial Interface Processor
Honeywel l
SIM FTA Power Adapter ADAPTER SERIAL INTERFACE FTA MODBUS (16 Array Channels) SERIAL INTERFACE FTA A/B (16 Array Channels)
Modbus Compatible Subsystem
Allen-Bradley Compatible Subsystem
33
Question 1: I/O Application Which I/O module can be used in a hazardous environment?
A) Chassis I/O
NET OK NET
Honeywell
B) Serial Interface C) Series H I/O

Honeywell

E x TC-PGCN11
Gateway
A B
-+ 1 2 +
V+V- V+V-
The correct Your answer: answer is: Incorrect. Correct! Series Series H HI/O I/O modules modules are are specifically specifically You must answer the question before Correct -Click anywhere to continue You Incorrect did You not answer answered Click this anywhere this question correctly! to completely continue designed for unsafe environments. continuing Click anywhere to continue.
Submit
Clear
34
Question 2: I/O Redundancy Which I/O module will support redundancy?

A) Chassis I/O B) PM I/O
Honeywell
NET OK NET
Honeywell
C) Series H I/O
E x TC-PGCN11
Gateway
A B
-+ 1 2 +
V+V- V+V-
Yourcorrect The answer: answer is: You must answer the question before Correct Click to continue You Incorrect did You not answer answered Clickanywhere anywhere this this question correctly! to continue completely Yes! PM I/O modules are the only standard PM are only standard No. I/O modules the continuing I/O modules that are available in a redundant configuration. Click anywhere to continue.
PM I/O
Submit
Clear
35
Summary
Honeywell
The standard I/O types compatible with the Experion system are:
Chassis Series A I/O modules that can be installed in the same chassis as the C200 or a remote I/O chassis
Series A Rail I/O modules, which include analog I/O, digital I/O, thermocouple, and RTD
Rail I/O gateway provides a link to the ControlNet Series H Rail I/O modules, which are intrinsically safe for use in hazardous environments PM I/O modules which include AI, AO, DI, DO, RTD, T/C, and DI SOE
Serial Interface modules which interface to Allen-Bradley and Modbus subsystems

36
Conclusion
Honeywell
Describe the C200 I/O Modules

37
Honeywell
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02 20R300 1 C200 Controller Architecture

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Describe the C200 Controller Architecture

C200 Controller Architecture Describe the C200 Controller Architecture

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

Process C300 Controllers I/O Options

Rack I/O Series A

Rail I/O Series A

C200 Controller Architecture Describe the C200 Controller Architecture

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

Application Control Environment

Remote Engineering Tools

Wireless Devices (Operations and Maintenance)

FTE Network C200

TPS, TDC2000, TDC3000

Investment Protection Complete Integration

Comprehensive Support for Smart Field Devices

Video as a Process Input!

C200 Controller Architecture Describe the C200 Controller Architecture

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

I/O Options Rack I/O Series A

Rail I/O Series A C300

Fiber Optic Isolation

GI/IS Rail I/O Series H 4

C200 Controller Architecture Describe the C200 Controller Architecture

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

Question 1: C200 Control Strategy Components

Which of the following cannot be an integral part of a C200 control strategy?

Process Controllers I/O Options

D) Fieldbus Valves E) PLC I/O using OPC communications

Rack I/O Series A

C200 Controller Architecture Describe the C200 Controller Architecture

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

Question 2: Redundant Components All of these can be redundant except:

Process Controllers I/O Options

Rack I/O Series A

C200 Controller Architecture Describe the C200 Controller Architecture

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

Summary Key concepts to take away from this lesson are:

C200 Controller Architecture Describe the C200 Controller Architecture

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

Describe the C200 Controller Architecture

Proceed to the next lesson in your course material

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

Describe the C200 Controller Racks and Redundancy

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

At the conclusion of this lesson, you will be able to:

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

C200 Hardware C200 Network Connections and Addressing

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

ControlNet Interface (CNI)

4 downlink CNIs can be connected to one controller

Each CNI must have a unique MAC ID on the same network

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

Fault Tolerant Ethernet Bridge (FTEB)

Last two digits of the Ethernet address are set here

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

Redundancy Module (RM) Placed in controller chassis to support redundant controllers

Redundancy Cable (Fiber Optic)

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013

Question 1: C200 Control Processor

Which of these statements, about the control processor (CP), is false?

D) It provides an interface to the supervisory network

EXP20R300 - EPKS CEE C200/C300/ACE 11/28/2013