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Quality Management Problem Solving Tools and Techniques Chapter 13

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Achieving Organizational Success

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Problem Solving Tools and Techniques

If you dont know where you are going, you will probably end up somewhere else.
Laurence J. Peters
Author and business theorist

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Problem Solving Tools and Techniques


Dr. Demings Plan-Do-Study-Act Cycle

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Comparing PDSA with DMAIC

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Problem Solving Tools and Techniques


Seven Tools of Quality
Flow Chart Control Chart Check Sheet Histogram Pareto Diagram Cause and Effect Diagram Scatter Diagram
Summers: Quality Management, 2nd. ed. 2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Problem-Solving Steps with Tools

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Problem Solving Tools and Techniques


Seven Tools of Quality

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Seven Tools of Quality

Problem Solving Tools and Techniques

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Problem Solving Tools and Techniques


Creating a flow chart
1. Define the Process Steps by Observing the Process 2. Sort the Steps into the Order of their Occurrence in the Process 3. Place the Steps in Appropriate Flow Chart Symbols 4. Create the Chart 5. Evaluate the chart for completion
Summers: Quality Management, 2nd. ed. 2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Problem Solving Tools and Techniques


Flow Chart Symbols
Activity

Inspection

Transportation

Delay

Storage

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Decide to get a job

Phone interview? No

Yes

Schedule phone interview

No

Accept position? Maybe

Yes

Decide what type of job to get

Schedule interview

Practice interviewing

Wait allotted time for other offers

Create resume

Practice interviewing

Have phone interview Make counter offer

Research companies

Go to interview

Send Thank You note Did they Accept? Yes Real interview? No No

Yes

Decide where to apply

Send Thank You note

Send out resumes and cover letters

Wait For Responses

Yes Made an offer? No Yes

Continue to negotiate?

Contact other Companies And inform Them you are No longer available

Wait For Responses

No

Yes

Follow-up interview?

No Yes

More Interviews scheduled?

Start new job! 2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Summers: Quality Management, 2nd. ed.

No

Corrective Action Request Form (Example)

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Partially Completed Data Recording Check Sheet for Warranty Panel Information (Example)

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Pareto Chart of Problems Related to the Instrument Panel

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Costs of Instrument Panel Problems

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Glove Box Assembly Flowchart

Summers: Quality Management, 2nd. ed.

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Glove Box

Summers: Quality Management, 2nd. ed.

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Pareto Chart of Problems Related to the Glove Box Latch

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Variables Associated with the Glove Box Glove

Summers: Quality Management, 2nd. ed.

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Cause-and-Effect Diagram

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

WHY-WHY Diagram for Plastics and Dashes Instrument Panel, Work-in-Progress

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Tally Sheet for Thickness of Clutch Plate

Summers: Quality Management, 2nd. ed.

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Histogram Cell Description

Summers: Quality Management, 2nd. ed.

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Clutch Plate Thickness Histogram

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Shape, Location, and Spread

Summers: Quality Management, 2nd. ed.

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Skewness

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Leptokurtic and Platykurtic

Summers: Quality Management, 2nd. ed.

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Bimodal Distribution

Summers: Quality Management, 2nd. ed.

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A Control Chart, Showing Centerline, Upper Control Limits, and Lower Control Limits

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Chart with Histogram

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Typical X and R Chart

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Cause-and-Effect Diagram (Example)

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Values for a Day's Production

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Values for a Day's Production (continued)

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

X and R Control Charts for Roller Shaft Length (Example)

Summers: Quality Management, 2nd. ed.

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Zones on a Control Chart

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Trend Showing a Decrease in Variation

Summers: Quality Management, 2nd. ed.

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An Oscillating Trend

Summers: Quality Management, 2nd. ed.

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Change in Level

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Runs

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Cycle in Part Thickness

Summers: Quality Management, 2nd. ed.

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Two Populations

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Future Predictions

Summers: Quality Management, 2nd. ed.

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Case I: 6, < USL -- LSL

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Case II: 6 = USL -- LSL

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Case III: 6 > USL -- LSL

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Shifts in Process Centering

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Process Centering: Cp versus Cpk

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Pareto Chart of Instrument Panel Problems

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

Check Sheet

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

JQOS Pareto Diagram

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

JQOS Cause-and-Effect Diagram

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

JQOS Pareto Diagram 2

Summers: Quality Management, 2nd. ed.

2009 Pearson Education, Upper Saddle River, NJ 07458. All rights reserved

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