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Panel
Moderator: Bob Keingstein Boss Facilities Services 631-361-7430 bobk@bossfacilityservices.com
Slide 1
COIL
COOL AIR
HEAT
Slide 3
COIL
HEAT
S.A. FAN
Slide 4
S.A. TERMINAL
COIL
HEAT
S.A. FAN
Slide 5
COIL
WARM AIR
HEAT
S.A. FAN
Slide 6
COIL
HEAT
S.A. FAN
Slide 7
R.A. FAN
R.A. GRILL
COOL AIR
HEAT
Slide 8
R.A. FAN
R.A. GRILL
R.A. DAMPER
COIL FRESH OUTDOOR AIR S.A. FAN COOL AIR
HEAT
Slide 9
E.A. DAMPER
R.A. FAN R.A DUCT S.A. DUCT
S.A. TERMINAL
R.A. GRILL
R.A. DAMPER
COIL FRESH OUTDOOR AIR S.A. FAN COOL AIR
HEAT
Slide 10
Economizer
Provides cooling to space when outdoor air temperatures are below 55 degrees Switches over automatically from mechanical cooling Adjusts R.A. and F.A. dampers to maintain space temp May incorporate enthalpy control Mandatory in some states based on unit capacity
Slide 11
E.A. DAMPER
R.A. FAN R.A DUCT S.A. DUCT
S.A. TERMINAL
R.A. GRILL
R.A. DAMPER
COIL FRESH OUTDOOR AIR S.A. FAN COOL AIR
HEAT
O.A. DAMPER
WATER PIPING
FILTER
E.A. DAMPER
R.A. FAN R.A DUCT S.A. DUCT
S.A. TERMINAL
R.A. GRILL
R.A. DAMPER
COIL FRESH OUTDOOR AIR S.A. FAN COOL AIR
HEAT
O.A. DAMPER
WATER PIPING
FILTER
HEAT
COOLING TOWER
CHILLED WATER PUMP WATER CHILLER
E.A. DAMPER
R.A. FAN R.A DUCT S.A. DUCT
S.A. TERMINAL
R.A. GRILL
R.A. DAMPER
COIL FRESH OUTDOOR AIR S.A. FAN COOL AIR
HEAT
O.A. DAMPER
WATER PIPING
FILTER
BOILER
HEAT
COOLING TOWER
CHILLED WATER PUMP WATER CHILLER
Equipment Types
ROOFTOP PACKAGE UNIT SPLIT SYSTEM CHILLED WATER AIR HANDLER VARIABLE AIR VOLUME (VAV) AIR TO AIR HEAT PUMP Life expectancy 10 to 12 yrs for rooftop and split systems Expect increase in repair costs as equipment ages Typically largest expense to operation of store, energy/repair costs Repair or Replace?
Slide 15
CONDR COIL
FAN
O.A. E.A.
ELECTRIC HEATER
R.A. DUCT
HEAT
Slide 17
Slide 18
Split System
HVAC system split into 2 pieces Condensing unit located on roof (houses compressor, condenser coil, condenser fan motor) Air handler located in space above ceiling (houses blower assembly, evap coil, air filters) Connected electrically and with refrigerant piping Most prone to refrigerant leaks especially if long distance between components Many times refrigerant lines are buried in construction and inaccessible
Slide 19
SPLIT SYSTEM
CONDENSING UNIT REFRIGERANT LINES C O M P
HEAT
C O N D R
AIR
COIL
O.A.
FAN
E.A.
R.A. DUCT
HEAT
Slide 20
SPLIT SYSTEM
Slide 21
Split System
Air cooled condensing unit Compressor, condenser coil and condenser fans Connected to indoor air handler
Slide 22
VAV BOX
Slide 24
95F DB 78F DB
HEAT
85F
COMPRESSOR 55F
COOLING TOWER
95F
75F
35F COOLER
45F
Slide 25
Compressor
This component is the heart of the system.. Pumps refrigerant and oil throughout
system Separates the high pressure side of the system from the low pressure side If compressor fails, no cooling is possible
Slide 26
Condenser
Condenser coil is what gets rid of the heat in the system Can be water or air cooled, however most are air cooled in retail application Located outdoors (air cooled) Fins on coil are subject to corrosion in salt water environment. Special coatings can be applied. Fins are subject to damage from hail Traps dirt and requires periodic cleanings
Slide 27
Evaporator Coil
Provides cold air to the space Located after the system air filters Return air is blown over the coil and chilled Removes moisture from air (condensate) Traps dirt that gets past air filters, reducing
cooling capacity (95% is bacterial) Requires periodic chemical cleaning
Slide 28
Located behind condenser coil Draws ambient air across condenser coil System may have up to 4 or more motors based on system capacity Motors are direct drive with fan blades attached Requires little if any maintenance (sealed bearings)
Slide 29
Located at the evaporator coil Provides the correct amount of refrigerant to the evaporator coil for proper cooling Separates the high pressure side of the system from the low pressure side Failure could cause compressor failure and loss of system cooling capacity Frequently overlooked in diagnosing system problems Requires manual setting of superheat for proper operation.
Slide 30
Slide 31
Control Types
Slide 32
Low ambient controls May be added to air cooled systems that must operate when outdoor temperatures are below 55 degrees Cycles condenser fan/s to maintain correct system pressures Used when economizer is not present Much less costly to install Much more costly to operate
Slide 33
Conventional Thermostat
Completely manual operation Will maintain a single heat or cool setting System must be switched from heat to cool No energy savings Will allow system to operate all night while store is closed wasting energy Easy to tamper with Least expensive to install
Slide 34
Programmable Thermostat
Provides auto changeover from heat to cool Provides up to 4 heat/cool settings per 24 hour period Can provide different weekend settings Keyboard can be locked out Set it and forget it
Slide 35
Pneumatic Thermostat
thermostat Very commonly used with VAV systems Least commonly found in malls Parts are fairly expensive
Slide 36
LCD Thermostat
Used in newer stores Programmable type Can be dialed into by monitoring company
for data
Slide 37
Rules Of Thumb
1HP = 1KW = 1KVA 1 Ton Cooling = 12,000 BTU Retail = 380 SQ FT/ Ton cooling 1KW = 3413 BTU 1 Ton = 400 CFM
CFM = Building Volume in Cubic Feet Minute/Air Change Delta T = Difference between entering and leaving DB = T
Slide 39