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Summer training at H.M.T. in tractor manufacturing plant. In the period of 3 June 2013 to 13 July 2013. Summer training under the guidance of Mr. sunil sharma (D.G.M. training centre) .
WHAT IS H.M.T. :
HINDUSTAN MACHINE TOOLS LTD.
WHICH WAS INCORPORATED IN 1953 BY THE GOVERNMENT OF INDIA AS A MACHINE TOOL MANUFACTURING COMPANY.
OVER THE YEARS DIVERSIFIED INTO WATCHES, TRACTORS, PRINTING MACHINERY, METAL FORMING PRESSES, DIE CASTING & PLASTIC PROCESSING MACHINERY, CNC SYSTEMS & BEARINGS.
PRODUCTS OF H.M.T.
STRUCTURE OF H.M.T.
HMT LIMITED, WITH A DIVERSE RANGE OF PRODUCTS, OVER 18 MANUFACTU RING UNITS AND A COUNTRYWIDE WELL ESTABLISHED MARKETING NETWORK RESTRUCTURED ITS VARIOUS BUSINESSES INTO DIFFERENT SUBSIDIARIES UNDER THE AMBIT OF A HOLDING COMPANY. THE CONSTITUENT SUBSIDIARIES OF HMT LIMITED ARE AS BELOW WHILE THE HOLDING COMPANY RETAINS THE TRACTORS BUSINESS GROUP.
S.No Name of Subsidiary 1 2 3 HMT Machine Tools Limited HMT Watches Limited
4
5 6
100
97.25 51.00
The Holding Company with its Corporate Head Quarters at Bangalore forms the hub for the activities of the different subsidiaries.
MARKETING NETWORK
HMTs TRACTORS BUSINESS HMTs Tractor business commenced its operations in 1971 in technical collaboration with M/s MOTOKOV, Czechoslovakia Republic. Initially, HMT started the operation with the manufacture of 25 HP Tractor at the manufacturing plant established in Pinjore, Haryana State. Over the years, it has developed Tractors ranging from 25 HP to 75 HP. The company achieved market leadership in tractors by enlarging its range to cover most of the applications for the farming community. Currently the company has three tractor manufacturing units in India located at Pinjore in Haryana, Mohali in Punjab and Hyderabad in Andhra Pradesh. It has a well equipped R&D Center duly recognized by the Department of Scientific and Industrial Research , the Government of India.
HMT PINJORE
October 23rd, 1963 is the establishment day of HMT Pinjore.
Prime minister Pandit Jawaharlal Nehru inaugurated the 3rd unit of HMT factory at Pinjore.
Situated 22 kms away from Chandigarh on the national highway linking Shimla & Delhi.
Machine tools
Tractor division
TRACTOR:
A tractor is a vehicle specifically designed to deliver a high tractive effort (or torque) at slow speeds, for the purposes of hauling a trailer or machinery used in agriculture or construction. Most commonly, the term is used to describe a farm vehicle that provides the power and traction to mechanize agricultural tasks, especially (and originally) tillage but nowadays a great variety of tasks.
Gear Box
Wheel Steering Brakes Radiator Measuring Meter Starter
Oil Tank
Oil Pump Hydraulic Lift Oil Filter Battery Alternator Exhaust Pipe
Tractor shop
WORKSHOPS AT H.M.T :
Foundry shop
Engine shop
Engine assembly and testing Tractor assembly and testing
FOUNDRY SHOP
A Foundry is a factory that produces metal casting. Metals are made to melt into liquid . liquid metal is poured in the mould. and removing the
mold material or casting after the metal has solidified as it cools. In this
process, parts of desired shapes and sizes can be formed.
Degasing
Mold making Pouring Shaking
Die casting
Surface cleaning finishing
Melting
Pouring
Mainly forms..
Gear box housing. Main transmission housing
MT HOUSING
Bottom Milling
Drill the location hole on the gear box housing Top Milling Front and Rear Cover
CONTINUED :
BORING
gear, sun and planet gear PTO shaft clutch shaft etc.
Spline shaft
TOOL ROOM
TOOL ROOM
ITS BACKBONE OF ANY MANUFACTURING INDUSTRY MAINTAINS ALL THE TOOLS IN THE COMPANY PRODUCE JIGS AND FIXTURE MAKE TOOLS FOR DIFFERERNT MACHINES
ALL CRITICAL AND HIGH PRECISION WORK IS DONE IN CONTROLLED ATMOSPHERE OF 20C
LOTS OF MACHINE ARE INSTALLED IN TOOL ROOM
HT is done to obtain desired properties in steel. All components (manufactured in LMS) after undergoing machining operation are subjected to heat treatment.
HARDENING:
Hardening is performed on the various metals and its alloys to provide them with strength and wear resistance. It is accomplished by heating the component above its hardening temperature and quenching it in water. For medium carbon steel and high carbon steel temperature= 840C- 850C For other temperature= 770C 820 C
HT OF GEARS
GEARS ARE CASE HARDENED. HT IS DONE TO PREVENT RUNOFF
WASHING ZONE :
ENGINE SHOP
FRONT COVER
REAR COVER
CAM SHAFT
CAM SAFT
CYLINDER HEAD
CONNECTING ROD
CYLINDER HEAD
CRANCK CASE
Engine shop
In engine shop mainly cylinder head , cam shaft connecting rod , crank case is forms . The casting from the foundry is machined in this shop . Here we use GPM such as coping machine in case of cam shaft.
Cam shaft
Connecting rod
Crank case
Cylinder head
ENGINE ASSEMBLY
ENGINE ASSEMBLY :
LUBRICATION PUMP
& PUNCHING
GEAR FITTING
PISTON MOUNTING LUBRICATION PUMP ASSY
Cam Shaft
Cylinder Head
Flywheel
ENGINE TESTING : RPM testing Torque testing Load testing Nut bolt fitting Oil filter testing Valve timing testing
Clutch Assembly
MT Housing Assembly
Lift Mounting
Engine mounting
Steering Assembly
Greasing
Tyre Mounting
TRACTOR ASSEMBLED
HMT 3522
HMT 2522
HMT 4022
HMT 4922
HMT 6522
HMT 7522
QUERIES