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Demand
Planning as most important function of management Demand Management deals with both consumer needs and supplier coordination Purpose of demand management is to coordinate and control all resources to efficiently utilise systems
Forecasting
Many business decisions depend on some sort of forecasting Forecasting is scientifically calculated guess, it forms the basis of planning Levels of forecasting - Short term (upto 1 yr) Medium term (1 to 3 yrs) and Long term (over 5 yrs) Extrinsic forecast & intrinsic forecast Elements of forecasting
Internal factors (past, present and future) External factors (controllable & uncontrollable)
3
Methods of Forecasting
Qualitative Techniques
Casual Methods
Extrapolation Used when past data is linear Moving Average Used when data is cyclic
o o
Simple Average of specified past period is considered Weighted different weights are assigned to past data
New product development stage Delphi, PDMT Steady state of PLC Time series with trend & seasonality
Quite often wrong things are forecasted People go for minute forecasting of odd products No timely tracking of forecasting
7
Higher range low value, low turnover items in inventory Lower range Capital intensive machineries
It will also guide the company form its strategic posture Precision in forecasting is not as important as proper use of available data It is better to use the available data according to situational demands
Technology Forecasting
It deals with estimation of future trends in technology Helps making current decisions examining future choices Guides wide range of long term planning process Forecasting tool at micro level corporate planning also Very effective for high range technology products as gestation time to become productive is quite long Exploratory technology forecasting Predicting future with present trends & capabilities Normative Forecasting Set goals & objectives of future technology and take necessary current action
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Government
Planning
Industry
Corporate Planning
Universities
Future Academic Roles
Individuals
Selection of fertile areas of research
Investment in production
Purpose of forecasting Type and amount of data available Time horizon of forecast Degree of accuracy required Cost involved
11
Period
1 2 3 4 5
Deviation
100 100 -50 -50 - 15
MAD = I Deviation I = N
315 = 63 5
12
RSFE = Deviation = 85
13
N
Tracking Signal = RSFE MAD
14
Problem
Forecast 100 Demand 110
Table shows actual & forecasted demand. Calculate: - MAD - MSE - MAPE - Tracking Signal
90
80 85 75 85 65
85
88 95 65 80 52
16
Problem
Forecast 100 Demand 110 Deviation 10
90
80 85 75 85 65
85
88 95 65 80 52
-5
8 10 -10 -5 -13
17
Problem
Forecast 100 Demand 110 Deviation 10 (Deviation) 100
90
80 85 75 85 65
85
88 95 65 80 52
-5
8 10 -10 -5 -13
25
64 100 100 25 169
18
Problem
Forecast 100 90 80 85 75 85 65 Demand 110 85 88 95 65 80 52 Deviation 10 -5 8 10 -10 -5 -13 (Deviation) 100 25 64 100 100 25 169 Percentage Error 9.09 -5.88 9.09 10.52 -15.38 -6.25 -25
19
Problem
MAD = I Deviation I N MSE = (Deviation) = 61 7 = 8.71
= 583
= 83.29
= -5
8.71
= -0.57
20
Practice Problem
Forecast 150 125 130 145 Demand 160 130 135 150
180
170 165 155
160
165 145 150
- MSE
- MAPE - Tracking Signal
155
150 150 160
155
160 165 160
21
n
( MA ) t = ( f ) t+1 Where; MA = Moving Average f = Moving Avg Forecast t = time
22
Jan
Feb Mar Apr May Jun Jul Aug Sep
450
440 460 510 520 495 475 560 510
Forecast using 3 month and 6 month moving average and determine which is a better forecast
Oct
Nov Dec
520
540 550
23
Apr May
Jun Jul Aug Sep Oct Nov Dec
510 520
495 475 560 510 520 540 550
470 497
508 497 510 515 530 523 537
24
May
Jun Jul Aug Sep Oct Nov Dec
520
495 475 560 510 520 540 550
497
508 497 510 515 530 523 537
470
497 508 497 510 515 530 523
25
60 50
Jun
Jul Aug Sep Oct Nov Dec
495
475 560 510 520 540 550
508
497 510 515 530 523 537
497
508 497 510 515 530 523
-2
-33 63 0 5 10 27
26
MAD = I Deviation I
N
MAD = 250 / 9 MAD = 27.78 RSFE = Deviation RSFE = 180
Oct
Nov
520
540
530
523
515
530
5
10
Dec
550
537
523
27
Apr May
Jun Jul Aug Sep Oct Nov Dec
510 520
495 475 560 510 520 540 550
Apr May
Jun Jul Aug Sep Oct Nov Dec
510 520
495 475 560 510 520 540 550
Apr May
Jun Jul Aug Sep Oct Nov Dec
510 520
495 475 560 510 520 540 550
-4 77 7 8 27 33
30
May
Jun Jul Aug Sep Oct Nov Dec
520
495 475 560 510 520 540 550
-4 77 7 8 27 33
RSFE = Deviation
RSFE = 148
32
t=1
33
Apr
May Jun Jul
510
520 495 475
470
497 508 497
450
470 497 508
C1 = 0.25
C2 = 0.25 C3 = 0.5
Aug
Sep Oct Nov Dec
560
510 520 540 550
510
515 530 523 537
497
510 515 530 523
34
Apr
May Jun Jul
510
520 495 475
470
497 508 497
450
470 497 508
480
503 505 491
Aug
Sep Oct Nov Dec
560
510 520 540 550
510
515 530 523 537
497
510 515 530 523
523
514 528 528 541
35
Apr
May Jun Jul
510
520 495 475
470
497 508 497
450
470 497 508
480
503 505 491
453
480 503 505
Aug
Sep Oct Nov Dec
560
510 520 540 550
510
515 530 523 537
497
510 515 530 523
523
514 528 528 541
491
523 514 528 528
36
Practice Problem
Month Jan Feb Mar Apr May Jun Jul Aug Sep Demand (D) 125 135 130 120 115 140 135 110 120
Use Simple Moving Average and Weighted Moving average method for 2 months. Forecast and compare two methods. Assume appropriate values
Oct
Nov
120
140
Dec
145
37
OR
(Dt) + (1 ) Ft-1
Where, F = Simple Exponential average f = Forecast for time t D = Demand = Smoothing constant between 0 to 1
38
Jan
Feb Mar Apr
97
93 110 98
A firm uses exponential smoothing method for forecasting. Try = 0.1 & F0 = 100
May
Jun Jul Aug Sep Oct Nov Dec
104
103 99 108 106 94 109 95
39
Dec
95
85.82
40
Dec
95
85.82
84.8
41
Practice Problem
A firm uses exponential smoothing method for forecasting, with = 0.2 The forecast for month of March was 500 units but actual demand turned out to be 460. Forecast demand in April. ft = F t-1 i.e f APR = F MAR Ft = (Dt) + (1 ) Ft-1 FMAR = (DMAR) + (1 ) FFEB F MAR = 0.2 (460) + (1-0.2) 500 F MAR = 492
42
Practice Problem
Month Jan Feb Mar Apr May Demand 122 127 125 126 139
Given in table is the data for 1994. F0 = 150. Try = 0.1 and 0.3, which is a better value?
Jun
Jul Aug Sep Oct Nov Dec
127
134 128 134 136 132 131
43
Where, F = Winters Exponential average f = Forecast for time t D = Demand = Smoothing constant between 0 to 1 T = Trend estimate at time t = Averaging fraction
44
Jun
Jul Aug Sep Oct Nov Dec
560
510 520 540 550 555 569
45
480
Jan Feb Mar 460 510 520 483.20 494.83 506.74
9
7.84 8.60 9.26
Apr
May Jun Jul Aug Sep Oct Nov Dec
495
475 560 510 520 540 550 555 569
511.80
511.18 526.23 529.62 533.55 540.16 547.43 554.35 562.72
8.42
6.61 8.30 7.32 6.64 6.63 6.76 6.79 7.11
46
480
Jan Feb Mar 460 510 520 483.20 494.83 506.74
9
7.84 8.60 9.26
Apr
May Jun Jul Aug Sep Oct Nov Dec
495
475 560 510 520 540 550 555 569
511.80
511.18 526.23 529.62 533.55 540.16 547.43 554.35 562.72
8.42
6.61 8.30 7.32 6.64 6.63 6.76 6.79 7.11
516.00
520.22 517.79 534.53 536.94 540.20 546.79 554.19 561.15
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Practice problem
Month Demand
Jan
Feb Mar Apr May Jun Jul Aug Sep
128
136 137 141 157 148 158 155 164
Given data is for year 1994. Calculate forecast with: = 0.2 = 0.05 F0 = 130 T0 = 0
Oct
Nov Dec
169
168 160
48
ft+1 = Ft x It+1-m Where; It-m = Index calculated m=12 months ago for monthly forecast, m=4 quarters ago for quarterly forecast = smoothing constant, normally 0.05
49
Jan
Feb Mar Apr May Jun Jul Aug Sep
80
75 80 90 115 110 100 90 85
100
85 90 110 131 120 110 110 95
The table shows demand data of 1993 & 1994. Forecast for the year 1995. Other data: = 0.1 , = 0.05 , FDEC94 = 94 Next Step: Calculate average demand of 1993 & 1994 and average monthly demand
Oct
Nov Dec
75
75 80
85
85 80
50
Next Step: Calculate Ft for 1995 using formula Ft = Dt It-m + (1-) Ft-1
Apr
May Jun Jul Aug Sep Oct Nov Dec
1.064
1.309 1.223 1.117 1.064 0.957 0.851 0.851 0.851
105
120 117 102 98 95 75 85 75
53
Next Step: Calculate Forecast values for 1995 using formula: ft+1 = Ft x It+1-m
Apr
May Jun Jul Aug Sep Oct Nov Dec
1.064
1.309 1.223 1.117 1.064 0.957 0.851 0.851 0.851
105
120 117 102 98 95 75 85 75
94.86
94.54 94.65 94.32 94.10 94.62 93.37 94.56 93.91
54
Apr
May Jun Jul Aug Sep Oct Nov Dec
1.064
1.309 1.223 1.117 1.064 0.957 0.851 0.851 0.851
105
120 117 102 98 95 75 85 75
94.86
94.54 94.65 94.32 94.10 94.62 93.37 94.56 93.91
100.47
124.17 115.62 105.72 100.36 90.05 80.52 79.97 80.47
55
Apr
May Jun Jul Aug Sep Oct Nov Dec
1.064
1.309 1.223 1.117 1.064 0.957 0.851 0.851 0.851
105
120 117 102 98 95 75 85 75
94.86
94.54 94.65 94.32 94.10 94.62 93.37 94.56 93.91
100.47
124.17 115.62 105.72 100.36 90.05 80.52 79.97 80.47
1.066
1.307 1.224 1.115 1.063 0.959 0.849 0.853 0.848
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Practice Problem
Demand Month 2003 2004 2005
Jan
Feb Mar Apr May Jun Jul Aug Sep
120
115 117 122 125 127 125 122 120
130
121 125 122 122 120 125 130 133
145
127 132 127 118 115 128 135 140
The table shows demand data of 2003, 2004 & 2005. Forecast for the year 2005. Other data: = 0.2 , = 0.05 , F0 = 130
Oct
Nov Dec
115
117 120
130
127 127
140
135 130
57
Forecast the demand for 1996 where: F0 = 80 T0 = 4.5 = 0.2 = 0.05 = 0.01 Step 1: Calculate smoothing average and trend for each month of 1996
59
May
Jun Jul Aug
120
117 102 98
1.307
1.224 1.115 1.063
100
100 95 95
Sep
Oct Nov Dec
95
75 85 75
0.959
0.849 0.853 0.848
90
95 85 80
Aug
Sep Oct Nov Dec
98
95 75 85 75
1.063
0.959 0.849 0.853 0.848
95
90 95 85 80
99.937
101.719 106.676 108.243 108.350
3.750
3.651 3.717 3.609 3.434
60
Aug
Sep Oct Nov Dec
98
95 75 85 75
1.063
0.959 0.849 0.853 0.848
95
90 95 85 80
99.937
101.719 106.676 108.243 108.350
3.750
3.651 3.717 3.609 3.434
109.041
99.436 89.460 94.165 94.851
1.062
0.958 0.849 0.852
61 0.847
Quarter 1
Quarter 2 Quarter 3 Quarter 4
146
96 59 133
192
127 79 186
272
155 98 219
Estimate forecast for 1995 using winters complete model with = 0.2 , = 0.1 and = 0.05
62
Here, F0, T0 and It-m (i.e I -3) are unknown. Lets calculate it first.
63
Lets Calculate D for year 1992 and 1993 D1992 = 108.5 and D1993 = 146 Here we see the upward trend movement from 1992 to 1993 is = 146 108.5 = 37.5, hence quarterly movement (T0) = 9.38 So, F0 = 108.5 9.38 (2.5) = 85.05
64
1993
131.95 141.33
From these trend estimates (table) we can develop initial seasonal indices as:
Index = Demand / Estimate
150.71 160.09
65
Quarter 4
1.09
1.13 Average
1.13 4.07
Average = 4.07. It should have been 4, so there is a mistake in calculated indices. Lets introduce a correction factor and recalculate the indices
67
Quarter 3
Quarter 4
0.52
1.09
0.52
1.13
0.52
1.13
Now we have values of all the unknowns F0, T0 and It-m (i.e I-3) and we can calculate Ft, Tt, It and also forecast for 1995
68
69
0
1 2 3 4 5 6 7 8
85.05
95.27 105.36 115.05 123.64 132.37 141.90 152.01 162.74
9.38
9.46 9.53 9.54 9.45 9.38 9.39 9.46 9.59
1.11
1.48 0.89 0.51 1.11 1.48 0.89 0.51 1.11
9
10 11 12
174.60
182.31 191.92 199.92
9.82
9.61 9.61 9.48
1.48
0.90 0.52 1.11
Practice Problem
Month Demand 93 Forecast 93 Demand 94
Jan
Feb Mar Apr May Jun Jul Aug Sep
97
93 110 98 130 133 129 138 136
100
100 100 100 102 104 106 108 110
78
0 55 75 87 0 73 0 0
Calculate Winters trend ratio and seasonality index. What is the forecast for Q1 of 1995?
Oct
Nov Dec
124
139 125
112
114 116
0
0 53
72