CompactLine

Revision 10/2013

Introduction
OYSTAR A+F has invested ressources in developing a compact, entry/mid level packer dedicated to butter and boxes packing applications Addressing of market range currently dominated by lower priced competitive products and manufacturers Pricing levels under 200k No compromises concerning product quality Functionality and performance values aimed to satisfy common market applications High level of standardization Short lead time for delivery and straight-forward installation

CompactLine | 10/2013

Butter Packer in A+F Portfolio

Primary Secondary Tertiary
Current Product Offering

ModuLine Butter Packer High performance Wide range of options and customization High format flexibility

CompactLine Butter Packer Dedicated Butter Packer High Level of Standardization Limited set of options Mid performance range Flexibility through format kits Entry-level pricing Portfolio Expansion
CompactLine | 10/2013

Machine Overview

Footprint

CompactLine | 10/2013

Major Functional Modules (Overview)

Trayline Discharge conveyor 6

Layer stacking station

Pusher into stacking station onto two lanes

2 Distribution paddle from one

Single lane product supply conveyor

CompactLine | 10/2013

Main Characteristics
Standard Packer below 200k including one format kit. Additional format kit under 10K/format
150 butter packs / minute 10 WA-trays / minute 20 layers / minute October 2013 at Schwarzwaldmilch, Germany approx. 6 weeks

Pricing EXW w/o options

Maximum product supply rate Max. performance of trayline Max. number of layers First Installation Lead Time (order to shipment)

CompactLine | 10/2013

Feature Comparison
CompactLine
Standardised packer for common butter brick applications and limited options Product supply rate up to 150 packs/min Trayline limited to 10 WA-trays/min Max. 20 layers/minute Loading with pusher unit Manual format set-up with format kits (up to 30 minutes) Rockwell CompactLogix

ModuLine
Modular packer with customer-specific configuration and wide range of options
Product supply rate up to 250 packs/min Trayline allows up to 28 trays/min Max. 30 layers/min Unit with servo handling module Quick set-up (max. 15 minutes) Elau, Rockwell ControlLogix

CompactLine | 10/2013

Feature Comparison
CompactLine
Entry to mid-level packer for automated environments

ModuLine
High-performance packer for fully automated environment Customers with medium to high production volumes Ideal packer for integration to MultiPack 5000 or MultiPack 8000

Customers with low to medium production volumes

Integration to MultiPack 3000 or MultiPack 5000 under consideration of performance limitations (trayline, layers)

CompactLine | 10/2013

Standard Product Offering

Frame in varnished steel, RAL 7016 Components in contact with the products in stainless steel and/or plastic material Safety doors in frameless transparent polycarbonate, 12 mm thick Power supply 400V / 50 Hz / TN-S or TN-C-S network (also 380V and 415V) Motors IP55 resp. IP65 according to the application, sensors IP67 Electrical cabinet in varnished steel RAL 7016, IP54, directly mounted to machine frame Rockwell Compact Logix Controls Pneumatics by Festo and asynchronous drives by SEW Sensors by Sick Vacuum generation by venturi ejector nozzles Compressed air supply 1, 6 bar (Festo connector unit)

Nordson ProBlue4 hotmelt system with 4 heads not water protected Reduced number of lubrication points (consolidated on blocks)
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Models and Options

Model for wet environments Frame made from stainless steel Electrical cabinet made from stainless steel Hotmelt unit fitted with water-protected hoses and gluing heads (IP54) Options Format kit for variations in tray height without variation in base format Fully-featured format kit for one format Extended discharge gravity roller conveyor Driven discharge conveyor Vacuum pump instead of venturi ejectors Open flap detection Air condition for electrical cabinet (IP54) Compliance with US electrical standards (UL / CSA) Interface for connection to third party systems
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Format Range and Flexibility

Low Cost Packer designed for single format Format flexibility to be established through format kits and manual set-up Format kit for variations of tray height and number of layers per tray

Fully featured format kit for additional pack patterns, tray designs and/or dimensions of the butter packs
Format kits to be ordered with machine or anytime later Changeover time Set-up time (5-10 minutes) to accomplish changes in tray height without variation of the trays base format Approx. 30 minutes for format set-up in case of changes in pack pattern, tray design or dimension of butter packs or boxes.

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Tray Format Range

Min Tray length Tray width Tray height 300 mm (inner) 312 mm (outer) 100 mm (inner) 109 mm (outer) 64 mm (inner) 70 mm (outer) Max 460 mm (inner) 472 mm (outer) 313 mm (inner) 322 mm (outer) 220 mm (inner) 226 mm (outer)

Top flap length

Bottom flap Side flap

25 mm
30 mm

35 mm
140 mm 90 mm

WA trays always with outer-glued top flap Previous review is required For single layer pack patterns For formats combining minimal width (100 mm) with maximum height (220 mm) this may require additional centering elements or longer carriers.
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CompactLine | 10/2013

Format Range (Butter Packs)

Pack patterns in single row
Length (Pl) Width (Pb) Height (Ph) Product weight Transport orientation 100 200 mm

Pack patterns in two rows

50 150 mm

30 105 mm 16 100 mm 50 1000 g Long side leading

CompactLine | 10/2013

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Performance vs pack patterns (single row)

160 140

Limitation to max. 150 packages/min

Butter Packages per Minute

120 100 80 60 40 20 0 1L 2L 3L 4L 5L 6L

Limitation to max. 10 WA trays/min

2x1

4x1

5x1

6x1

8x1

Number of Layers per Tray

CompactLine | 10/2013

Benhil MP 3000 Benhil MP 5000

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Performance vs pack patterns (2 rows)

160

Butter Packages / Minute

140 120 100 80

Limitation to max. 150 packages/min

Limitation to max. 20 layers / minute 60 40 20 0 1L 2L 3L 4L 5L 6L Limitation to max. 10 WA trays/min 2x2 4x2 5x2 6x2 8x2

Number of Layers in Tray

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Benhil MP 3000 Benhil MP 5000

OYSTAR A + F
Thank you!