Customer Name

Pigging Products Overview

Presented by: Your NAME

Points Of Discussion
History of T.D. Williamson Pigs (cleaning, batching, de-water, etc.) Launchers/Receivers Pig-Sigs D2000 Closure Pig Washer Summary

T.D. Williamson History

T. D. Williamson Company History

Founded in 1920. Developed first pigs for war emergency pipeline in the 1940s. Developed the first transmission pipeline tapping machines in the 1940s In 1952, TDW patented the STOPPLE Plugging Machine, World's first successful plugging device for high pressure pipelines and piping systems. TDW is recognized world wide for its integrity, concern for its customers and quality products.

Our Founder

What We Offer

Product Overview

Urethane Products
RealSeal OptionAll Vantage V WCK-3 V-Jet BiDirectionAll PitBoss XPig Unisphere Redskin Pigs Customization
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RealSeal Cups
RealSeal features multiple sealing lips, which means more effective seal throughout the pipeline run. With the RealSeal cups, sealing as the pig passes girth welds in a pipeline become a non-issue.

Independent Sealing Lip

Available in Vantage cups, heavy duty cups and Ultra multi-lip discs.
Critical sealing applications such as nitrogen purges, line filling for hydrostatic testing and cleaning. Also very effective in commissioning of lines, displacement and batch separation.

Reduced Costs with Longer Wear Life

Reduced Customer Costs: Decreased manpowerless changing of cups due to increase wear life. Increased wear lifeCustomer testimonies saying RealSeal wears 2X as long as conventional cupsfor very little cost increase. Why RealSeal has longer wear life? Lips are more flexible and easily move out of the way; reduces load on the Urethane which minimizes wear.

OptionAll Pig
One of our most versatile pigs. This pig can be made in just about any configuration you would like (from gauge plates to brushes). This pig can be set up to push liquids, batch and clean gas lines of water and other liquids.

Designed to traverse 1.5 DR bends

Available in sizes 4 thru 14

Magnet/Brushes

Gauge Plates

Batching

Disc Pigs

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Vantage V Pig
Comes in 10 and larger and is used for both batching and cleaning applications. Vantage V cleaning pigs are multi-use pigs equipped with either scraper discs/cups, cups, brushes and or blade cleaning elements. Vantage V cleaning elements included brushes to remove hard, crust like deposits, urethane blades for removing soft, gummy deposits, scraper discs to clean both hard and soft internal deposits and magnet kits to remove ferrous material. Vantage V batching pigs are multi-use pigs designed for batching, displacing and light cleaning. Two and four cups configurations are available.

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2C/5D-Cleaning Pig

DC/DC-BR (Brushes)

DC/DC-BL (Blades)

4C w/RealSeal Cups

WCK-3 Pig

Wear Compensating Spring

One of the oldest pigs in T.D. Williamsons line. The WCK-3 is available in 6 thru 14 and also in a dual-diameter configuration 6 x 8 thru 14 x 16. WC stands for wear compensating (means brushes are spring loaded). WCK-3DD are built with collapsible urethane discs. An outlet port at the front end of the WCK-3 provides fluid bypass to prevent build-up of loosened material Can transverse 1.5 D radius

Brush
Blades

Aperture Disc

Spring

Dual-Diameter Cleaning Pig

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Wax Removal Pig

V-Jet Pig
Spray Nozzles

The spray head applies corrosion inhibitor fluid to the top quadrant of the pipeline. The V-Jet is designed to act as its own reservoir in the event that it should pass a section of pipe that would be void of corrosion inhibitor.

Inhibitor Application Pig

The V-Jet pig can be used as the front and/or rear pig in a batching process. Excellent de-watering pig.

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Corrosion Inhibitor Jet Pig For Top-Of-Line Corrosion

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Field Success
Average Corrosion Rates in mill per year (MPY)

Top of Line No Batching, Injection Only 4.00

Batching & V-Jet

De-Watering Only w/ V-Jet

.56
.39

* Average of 3 top-of-line coupon locations and 1 Bottom-of-Line location.

Top-Line Corrosion Coupons Before (Left) and After (Right) running V-Jet regularly as a de-watering pig only (no batching).

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Bottom-Line Corrosion Coupons at the end of the line also showed improvement, due to better inhibitor distribution throughout the length of the line

BiDirectionAll Pig
Each pig is equipped with six discs. Outside discs are used as guide/support discs (these discs are made of a harder material). Typically pigs are used for hydrostatic testing and as displacing pigs. Can also be equipped with brushes for cleaning purposes as well. Available in sizes 4 thru 60. All three can traverse 1.5 DR bends.

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4D-BR (Brushes)

6D

6D-BR (Brushes)

Guide/Cleaning Disc

PitBoss Pig
Available in sizes from 6 and larger. Is designed to remove deposits from internal pits while insuring excellent general purpose cleaning pig. Pit cleaning wire brushes are designed to improve effectiveness of corrosion inhibitors. Each wire scrapper acts independently as both a spring (forcing itself out and into the pit) and as a scraper.

Scraping Action

RealSeal Cups

PitBoss is also available in dual diameter configuration.

Aggressive Cleaning Pig

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Pit Cleaning Brush Pigs

32 with Bypass

Individually Sprung Wires

Dual Diameter

Advantage of PitBoss Brush Over Conventional Brushes

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Testimonial
We are moving a very heavy oil and the PitBoss brings in about 30 gallons of paraffin per run where the competitors pig would only bring in about 10 gallons Plains Pipleine

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XPig
Undersized Guide Disc

Multiple discs with single cup on rear. Multiple discs with cup on front and rear. RealSeal configuration option for rear cup. Brush wrap, gauging plate and bypass option. Will also hold transmitter and or trip magnet. Undersized front disc or cup to aid in launching of pig. Available in 4 to 12

5D1C

4D2C Disposable Pigs

5D-Offshore 20

4D2C-Guage Plate

4D2C-Brushes

Testimonial
XPig did not allow bypass of any detectable water into the leading jet fuel stream and complete success of the hydrostatic test project was realized .I must say this is my tool of preference for line displacement and line fill for hydro-test projects Magellan-Displacing Application

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Unisphere
99% of the time, spheres are used to push liquids out of natural gas gathering lines. Gravity allows the automated launching and receiving of spheres which makes them very easy to use and very cost effective.

Typically, lines have been designed to handle spheres.

Seamless, one-piece, inflatable. Spheres are filled with liquid and can also be inflated to compensate for wear.

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Our Urethane

Excellent Abrasion Resistance for long wear Very High Tensile and Tear Strength Great Chemical Resistance for harsh environments

Our pigs are seeing a repeated use of two or more times per week and we see minimal wear on the cups Teppco-Natural Gas Lines
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Redskin Pig-Foam Pig

Light/Medium Cleaning

RS-7-Abrasion resistant polyurethane foam with honeycomb texture-wiping and scraping effect. RBR-7 (Bristle)-Effective cleaning and removal of solids. RRR-7 (Rough Rider) Used for internally coated lines and crude oil lines containing paraffin. Whiteskin-Shorter runs primarily for drying after dewatering of lines that have been hydrostatically tested.

Bristles

Aggressive Cleaning

Drying

(Redskin pigs also have the ability for bypass to be added

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Other Popular Alternatives

Gauging Pigs
This gauging pigs are used to detect bends and or anomalies in lines.

Magnetic Cleaning Pigs for Ferrous Materials

Debris such as welding rods, bolts, tools, etc., is very difficult to remove with conventional pigs as the pigs typically push these objects for some distance and then ride over them. The removal of this type of debris is a must before attempting to run Corrosion Inspection Pigs and can be accomplished with a magnetic cleaning pig.

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Bypass
Benefits of Bypass in Pigs Can be used to slow pigs to optimum speed Prevents debris pile up in front of the pig (riding over it) Suspends debris ahead of the pig in the faster flow Bypass in cups or discs jets / dislodges debris Continuously clears debris from the cleaning elements on the pig

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Pigging Data Application Form

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Launcher/Receivers

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Purpose of Launchers & Receivers

The primary purpose of a Pig Launcher and Receiver is to Launch and/or Receive a pipeline pig into a pipeline system without interruption of the flow.
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Launching/Receiving Pigs

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Launcher & Receiver Designs

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Launcher & Receiver Designs

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Launcher & Receiver Designs

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Launcher & Receiver Designs

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Vertical Automated Systems

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Sloped Automated System

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Pigging Related Products

Pig-Sig D2000 Closures Pig Washer

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PIG SIG INDICATORS

(Manual and Electronic)

Pig-Sig V
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Pig-Sig IV

Pig-Sig IV
Considered the industry standard. Trigger extends into pipeline, which makes the PIG-SIG effective even for worn pigs and foam pigs (trigger extensions are avaible). Plungers type pig detectors are sensitive to pressure, while ours is not. You can install and remove our PIGSIG while under pressure using a T101 machine. Can be installed on buried pipelines as well.

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Pig-SigV-New Product!
Visual Flag For 4 and larger pipelines Magnetic coupled flag release-no magnets required on pigs No rotating parts Omni directional trigger that protrudes into pipeline No dynamic seals-only one static seal with backup ring Designed for either onshore or offshore service with 316 stainless steel parts Standard seal is explosive decompression & extrusion resistant fluorocarbon (viton) SIMPLE, EASY INSTALLATION

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Pig-Sig V-Flange/Valve-Electrical Flag Models

Valve Mounted

Electric-No Flag

Electric-Flag Combo

Flange Mounted 41

Installation Video

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Customer Feedback
Chesapeake: simple and easy to install

Louis Dryefus: with the omni-directional trigger, no need to worry about alignment
Columbia Gas Transmission: tried just about every pig passage indicator and this is the best they have ever seen

Shell Pipeline: relatively goof proof

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Installation Differences

vs.

Pig-Sig V
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Pig-Sig IV

Important To Note
You will need 1 hex drive plug holder when installing/removing under pressure. (THIS IS NEW)
1 allen wrench or hex bit if installing/removing without pressure (The corners of the 1 hex may have to be ground down slightly to fit in the 1 hex hole in the plug). Pig-Sig V will extend 1 3/8 above TOR (Page 20, 2.3 section C).

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D-2000 Video

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D-2000 Closure
Available in sizes from 4 and larger. A recessed seal provides positive sealing as well as protection from damage by tools (others have face seals, which when opening a closure can come off and fall to the ground). Stand-Aside Operation presents a safer environment for field technicians. Can be designed virtually to any applicable code Designed to ASME B31.4 (liquid) and B31.8 (gas) design code -- standard. Can be B31.3 or ASME BPV code (U) stamped.

Threaded Closure
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Customer Needs Satisfied

Safety: Operators do not need to stand in front of the closure, exposing themselves to hazards. The Pressure Warning Lock is designed in accordance with ASME Sect. VIII Div.1 UG-35. Reliability: 1) Simple O-ring seal technology, located away from contaminants; 2) Safety warning lock is not located in the door, but top, center of barrel collar -- thus less subject to contaminants. Short Delivery: Stock to 4 weeks delivery for some sizes (std matl: A694 F46 ) Customization: Special materials, material certification, pressure testing, special o-ring material, taper-bored to match pipe wall thickness, sizes up to 90 Time Saving: Quick opening, easily operated by one person in as little as 30 seconds Performance: TDW has a performance track record of 30 years building closures Off Shore: Additional features available for offshore applications, including special coatings. Shell standards for offshore closures call for TDW closures. Versatility: Large diameter closures, 32 and larger offer standard mechanical assist in the form of ratchet binders to ease opening and closing. Closures can be designed for vertical or horizontal installation.

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The Following Options Are Available

Special Materials Material Certifications

ASME Sect.VIII Div.1 w/ or w/o U-Stamp

ASME B31.3 (Std is B31.4/8) Pressure Testing Special O-Rings (standards are Buna-N or Viton) Taper-Bored (to match pipe wall thickness)

Vertical Installation
Special Paint / Coatings
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Key Features
A Reliable, Protected Seal Pressure Warning Lock Screw (Optimum Location) Fast, Easy, and Safe Operation

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Closure Data Application Form

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Pig Washer
Pig Washer is automated. Does not use any solvents when cleaning pigs. Debris screen keeps tank free from large fragments and waste. 360 degree cleaning coverage Seven day timer for programmable reheating of tank. Heats water to 155 degrees.

Leasing is available for this product.

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Pig Washer

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Selecting A Pig For Cleaning The best choice is a pigApplications with discs, conical cups, spring mounted brushes and
bypass ports

Discs are effective at pushing out solids while also providing good support for the pig. Conical cups provide excellent sealing characteristics, good support and long wear. Spring mounted brushes provide continuous forceful scraping for removal of rust, scale and other build-ups on the pipe wall. Bypass ports allow some of the flow to bypass through the pig and helps minimize solids build-up in front of the pig. Also used for slowing the speed of the pig down.

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Selecting A Pig For Displacement Applications

1. Filling and Dewatering 2. Commissioning/Evacuation/ Decommissioning 3. Nitrogen purging/ Isolating/Batching

The best choice would be a four cup pig with RealSeal conical cups Conical cups will maintain contact with the pipe wall even in out-of-round pipe (as pipe size increases, the out-of-round condition becomes more common). Multi-lipped cups have numerous, independent sealing lips on each cup which greatly improves its ability to maintain a seal.

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How Often Should You Pig ?

How much Liquid (gals/bls) are you removing from a pipeline segment ?

How much particulate are you removing from filters on the pipeline segment ?
How corrosive is the specific pipeline segment environment ? What is the range of dew point in the gas stream of the pipeline segment in question ? How much corrosion already exists in the pipeline segment ?

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PPD Value Proposition

The Pipeline Pigging Products Division (PPD) will create value and become the POC globally by producing high quality market priced standard products that are available off-the-shelf and customized products faster than any competitor globally that meet local market demand needs delivering TDW full access to each geographic market for pigging products we choose to serve.

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TDW Business Concept

Values, Performance, Service We are committed to being the partner of choice by delivering performance based solutions to operators of pressurized piping systems. By leveraging our unique breadth of technical capabilities, we will provide innovative, customized solutions to our customers that optimize the throughput, integrity, safety and service life of their assets. Our strategic profile is to become our customers partner of choice.
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