CONTENT

Introductory remarks

Taaruf
Relevance Todays lessons Closing remarks Q & A

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Introductory Remarks
Foundation course extremely crucial for: Exposure to general workshop practices

Boosting self-confidence
Need serious attention Learning opportunity not to be wasted

Not to be taken lightly people fail in this

subject!!!! Theory classes, practical classes, workpieces, reports & final test required
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RELEVANCE
Actual working life
Maintenance & assembly, simple machining,

purchasing activities Sampling of products to check on your operator.. Designing new products. Manufacturing new products

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Course Structure
Refer to your course structure

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:
Phone: 6226 Email: jasri@ump.edu.my Lectures hours: Refer to your timetable Lab hours: Refer to your timetable or lab instructors Consultation Hours: Monday: 15:00 16:00 Thurday: 15:00 16:00 Or by appointments. Download site: E-learning

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General Introduction about Manufacturing Processes

Lesson Objectives: Meaning of manufacturing History of manufacturing Definition of manufacturing processes The role of computers in manufacturing industry.

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What is Manufacturing?
Manufacturing is the application of tools to the

transformation of raw materials into finished products. This effort includes all intermediate processes required for the production and integration of a product's components. Examples, machinery to make fasteners (bolts, nuts etc.)

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What is Manufacturing? (cont.)

Some industries, such as semiconductor and

steel manufacturers use the term fabrication instead. Manufacturing derived from manu factus (Latin word) meaning made by hand.

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Materials in an Automotive Engine

Section of an automotive engine - the Duratec V-6 - showing various components and the materials used in making them. Source: Courtesy of Ford Motor Company. Illustration by David Kimball.
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Manufacture of Light Bulbs

Components of a common incandescent light bulb. Source: Courtesy of General Electric Company.

Manufacturing steps in making an incandescent light bulb. Source: Courtesy of General Electric Company.

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History of Manufacturing
The word manufacture first used in 1567 manufacturing was first used in 1683. product and production first appeared during

15th century. manufacturing and production are often used interchangeably Manufacturing related to a nations level of economics.

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History of Manufacturing (until 1700)

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History of Manufacturing (1700-1960)

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History of Manufacturing (19602000s)

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Introduction to Manufacturing Processes

Numerous processes and operations can be

involved in the manufacture of products and components. These shape-producing processes are grouped into four basic families: 1. SOLIDIFICATION 2. Forming and Shaping 3. Machining 4. Joining

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1. SOLIDIFICTION

Schematic illustration of various casting processes

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2.

Schematic illustration of various polymer processing methods

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2. Forming and Shaping

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Schematic illustration of various bulk deformation processes

2. Forming and Shaping (cont.)

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Schematic illustration of various sheet metal forming processes

3. Machining

Schematic illustrations of various machining and finishing processes.

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4. Joining

Schematic illustration of various joining processes

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The role of computers

Computers play important roles in todays

industry. Automation (ancient Greek: = self dictated) or industrial automation or numerical control is the use of control systems such as computers to control industrial machinery and processes, replacing human operators.

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The role of computers (cont.)

Some advantages of automation:

Repeatability Better quality control Higher efficiency Increased productivity Reduction of labour Etc.

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The role of computers (cont.)

Some disadvantages of automation:

High capital requirements Severely decreased flexibility Increased dependence on maintenance and repair. Etc.

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Automated welding of automobiles

Automated spot welding of automobile bodies in a mass production line. Source: Courtesy of Ford Motor Company.

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Application of CAD/CAM to make sunglasses mold

Machining a mould cavity for making sunglasses. (a) Computer model of the sunglass as designed and viewed on the monitor. (b) Machine the die cavity using a computer numerical-control milling machine (c) Final product. Source: Courtesy of Mastercam/CNC Software, Inc.

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Thats all for now..

Any questions??

IQ + EQ + SQ = TQ
Thank You for coming and see you again..