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Documente Profesional
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FTE
TOPICS
Honeywell Process Solutions are based on process control. What is process control?
FTE
Examples: flow, pressure, temperature, level transmitters Examples: fuel control valve, damper actuator
Actuators regulate amount of something used in the process A controller continually reads data from a transmitter and calculates actuator adjustments to maintain a property value.
controller
transmitter
input
actuator
PROCESS
output
FTE
transmitter
input
actuator
PROCESS
output
FTE
Temperature, pressure, viscosity, size, weight, color, etc. Fuel consumption, up/down time, corrosion, wear, etc.
controller
input
actuator
PROCESS
output
FTE
Makes many different products (toilet paper to computer paper). Must control each process plus interactions between processes.
FTE
Makes many different products (toilet paper to computer paper). Must control each process plus interactions between processes.
FTE
TOPICS
Honeywell Process Solutions are based on process control. What is process control?
FTE
FTE
10
Multi-loop controllers (10s-100s) that connect to field devices Supervisory coordinating controllers
Supervisory Controller
FTE
11
Multi-loop controllers (10s-100s) that connect to field devices Supervisory coordinating controllers Multi-loop operator stations and engineering stations
Supervisory Controller
FTE
12
Multi-loop controllers (10s-100s) that connect to field devices Supervisory coordinating controllers Multi-loop operator stations and engineering stations Servers for system data management
Supervisory Controller Operator Stations Engineering Station
System Server
FTE
13
Multi-loop controllers (10s-100s) that connect to field devices Supervisory coordinating controllers Multi-loop operator stations and engineering stations Servers for system data management Control network for intercommunication
System Server
Supervisory Controller Operator Stations Engineering Station
Control Network
Multi-loop Controller Direct I/O Module
FTE
14
Multi-loop controllers (10s-100s) that connect to field devices Supervisory coordinating controllers Multi-loop operator stations and engineering stations Servers for system data management Control network for intercommunication + External connections
www
System Server
Supervisory Controller Operator Stations Engineering Station
Remote Users
Remote Server
Control Network
Multi-loop Controller Direct I/O Module
FTE
15
Performance: control must be faster than the process. Determinism: control must always take the same time. Fault tolerance: redundancy; must fail to a known state. Security: must have access restrictions/controls.
Supervisory Controller Operator Stations Engineering Station
Remote Users
www
System Server
Remote Server
Control Network
Multi-loop Controller Direct I/O Module
FTE
16
System capacity and performance specifications System configuration, simulation, and management Alarms and status of the entire system System releases (with on-line installation) System maintenance and support (including 3rd party equipment)
www
System Server
Supervisory Controller Operator Stations Engineering Station
Remote Users
Remote Server
Control Network
Multi-loop Controller Direct I/O Module
PLC system Mfr sells some components; an SI acquires others and engineers the system. Mfr supports the components and the SI. Off-line repair/ maintenance is the norm. System management designed per project. System is a one-off project (like a house). Upgrades / expansions are new projects.
Operator Stations Engineering Station
www
System Server
Supervisory Controller
Remote Server
Control Network
Multi-loop Controller Direct I/O Module
Controllers designed by Honeywell Servers and stations had become PC-based Proprietary 5 Mbps control networks
Remote Users
www
Remote Server
Control Network
Multi-loop Controller Direct I/O Module
TOPICS
Honeywell Process Solutions are based on process control. What is process control?
FTE
20
Why FTE?
Needed a next generation control network for Experion PKS
>10x performance, + determinism, security, fault tolerance Reduce cost of communication infrastructure and support Reduce cost of connection to PCs and IT networks + Industry trend to industrial Ethernet + Industry bus protocols migrating to Ethernet
FF H1 FF HSE Profibus ProfiNet DeviceNet/ControlNet Ethernet/IP Modbus Modbus/TCP Etc.
Ethernet preferred
Ethernet equipment perceived as not industrial enough No suitable fault tolerance approach
FTE provides the required fault tolerance, using Cisco switches to provide determinism and security.
FTE
21 Confidential and Proprietary
Experion PKS
FTE is the control network of Experion PKS.
Remote Users
www
System Server
Supervisory Controller
Remote Server
FTE
Multi-loop Controller Direct I/O Module
Analogous to TPS LCN/UCN and PlantScape ControlNet. Fault-tolerant Fast performance Deterministic Secure
FTE network infrastructure Connection to IT networks Connection to 3rd party Ethernet devices Maintenance and support
FTE
.
23
What is FTE?
An FTE network has redundant switches and cables.
Topology: 2 parallel trees joined at the top to form one network. An FTE node connects to both trees. An Ethernet node (non-FTE) connects to either tree.
A tree
B tree
Switches
FTE FTE
24
Ethernet
FTE FTE
Confidential and Proprietary
Ethernet
FTE
What is FTE?
A tree
B tree
Switches
FTE FTE
25
Ethernet
FTE FTE
Confidential and Proprietary
Ethernet
FTE
What is FTE?
1 communication path between Ethernet nodes 2 communication paths between an FTE node and an Ethernet node
A tree
B tree
Switches
FTE FTE
26
Ethernet
FTE FTE
Confidential and Proprietary
Ethernet
FTE
What is FTE?
1 communication path between Ethernet nodes 2 communication paths between an FTE node and an Ethernet node
A tree
B tree
Switches
FTE FTE
27
Ethernet
FTE FTE
Confidential and Proprietary
Ethernet
FTE
What is FTE?
1 communication path between Ethernet nodes 2 communication paths between an FTE node and an Ethernet node 4 communication paths between FTE nodes
A-A
A tree
B tree
Switches
FTE FTE
28
Ethernet
FTE FTE
Confidential and Proprietary
Ethernet
FTE
What is FTE?
1 communication path between Ethernet nodes 2 communication paths between an FTE node and an Ethernet node 4 communication paths between FTE nodes
A-B
A tree
B tree
Switches
FTE FTE
29
Ethernet
FTE FTE
Confidential and Proprietary
Ethernet
FTE
What is FTE?
1 communication path between Ethernet nodes 2 communication paths between an FTE node and an Ethernet node 4 communication paths between FTE nodes
B-B
A tree
B tree
Switches
FTE FTE
30
Ethernet
FTE FTE
Confidential and Proprietary
Ethernet
FTE
What is FTE?
1 communication path between Ethernet nodes 2 communication paths between an FTE node and an Ethernet node 4 communication paths between FTE nodes
B-A
A tree
B tree
Switches
FTE FTE
31
Ethernet
FTE FTE
Confidential and Proprietary
Ethernet
FTE
TOPICS
Honeywell Process Solutions are based on process control. What is process control?
FTE
32
Each FTE node continually issues short diagnostic messages to test each path to every other node, and builds a status table. Below is a nodes status table. The first 2 nodes are FTE nodes, and the last 4 nodes are singly-connected Ethernet nodes.
If the B cable to the FTE-GUS node fails, A>B and B>B SILENT. If the crossover cable fails, A>B and B>A SILENT on all nodes.
FTE
33
Management
Level 3
Station PKS Server Station Station ACE
Layer 3 Switch
Station
Station ACE
Operation
Level 2
Switch A Switch B
Control
Level 1
This diagram shows levels of the plant automation system (level 0 field devices is not shown). FTE is the Experion PKS network for the control and operation levels (1 and 2 ).
FTE
37
Management
Level 3
Station PKS Server Station Station ACE
Layer 3 Switch
Operation
Level 2
Switch A Switch B
Control
Level 1
Firewall hides/secures Level 2 and Level 1-- Only L2 PKS Servers are visible PKS server on L3 consolidates and makes available L2 data / alarms for applications via DSA
FTE
38
Management
Level 3
Station PKS Server Station Station
Layer 3 Switch
L1 & L2: Broadcast, Multicast, Unicast Storm Suppression ACE PKS Server
Firewall hides/secures Level 2 and Level 1-- Only L2 PKS Servers are visible PKS server on L3 consolidates and makes available L2 data / alarms for applications via DSA FTE switches provide: Port Filtering between L2 and L1 to allow only CDA and FTE messages for control L2 bandwidth allocation to ensure that L2 supervisory traffic is not disrupted L1 bandwidth allocation to ensure that L1 control is not disrupted Broadcast, Multicast, Unicast storm suppression to maximize FTE network availability
FTE
39 Confidential and Proprietary
TOPICS
Honeywell Process Solutions are based on process control. What is process control?
FTE
40
Experion Stations
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F T E F T E F T E F T E F T E F T E F T E F T E
FTE FTE
41 Confidential and Proprietary
Cluster Switches
UNIT #1 CLUSTER
UNIT #2 CLUSTER
UNIT #3 CLUSTE R
UNIT #4 CLUSTE R
FTE
42
Switches are expandable up to 436 ports; can mix switch types GBICs: plug-in converters for 0.5 / 10 / 70 km fiber optic
FTE FTE
Ethernet
FTE
FTE
43
FTE network is a separate IP subnet Private IP addresses; only servers are visible externally Required for CE Mark
Cable: shielded twisted pair (STP) or fiber optic recommended for best noise immunity and performance
FTE
44
1st
intrusion detection, virus protection Firewall engineering, configuration, testing and management
FTE
45
Networks (Switches, Routers, VPNs, Firewalls) Systems (PlantScape, TPS, PHD, any type of PC) Applications on PCs (are they running/responding) Proactive tracking of system, server, network performance Work load Characterization & Capacity Planning
1st
FTE
.
46
Fault Tolerant Ethernet (FTE)---- FTE is the control network of Experion PKS. Dedicated to the control mission
Analogous to TPS LCN/UCN and PlantScape ControlNet. Fault-tolerant Fast response Deterministic Secure
FTE network infrastructure Connection to IT networks Connection to 3rd party Ethernet devices Maintenance and support
FTE
.
47
2950G-24 2950G-48 3550-12G GigaStack GBIC 1000BASE-T GBIC 1000BASE-SX GBIC 1000BASE-LX GBIC 1000BASE-ZX GBIC
FTE
48
Thank You!