Documente Academic
Documente Profesional
Documente Cultură
>
<Sponsor Name?> <Black Belt/Green Belt Name?> <Master Black Belt Name?>
Project Selection
1. Is there a customer impact? 2. Is data available or easily to generate? 3. Do you know the BIG BUSINESS Y? Y/N Y/N Y/N
Y/N
Y/N Y/N Y/N Y/N Y/N Y/N
Note : Any negative response must lead to a discussion with your MBB.
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Define Step A
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Define
Business Big
Industry CTQ
y1
y2
y3
yA
yB yC
Measurable y
<Measurable CTQ?>
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Define CAP
Short Term
Long Term
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Define CAP
Stakeholder Analysis
Stakeholder
Strongly Against
Moderately against
Neutral
Moderately Supportive
Strongly Supportive
Influence Strategy
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Define Step B
Charter
In Scope
Out of Scope
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Define Step B
Charter
Resource Plan
Project Lead (GB/BB):
General Information
Industry/Function:
Big Y:
Project Coach
(BB/MBB): Project Champion: Team Members:
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Define Step C
COPIS
C
Customer
O
Output
(Use nouns)
P
Process
I
Input
S
Supplier
Start
<Start Point?>
(Use verbs)
Stop
(Use nouns)
<Customer?>
<Output?>
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Measure
Step 1
CTQ/Project Y Matrix
Potential Project Y Metrics
Weak relationship
No relationship
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Measure
Step 2
Performance Standards
CTQ
Project Y Metric
Target
Tolerance
Unit
Opportunity
Defect Definition
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Measure
Step 3 Data Collection Purpose
What to Measure
How to Measure
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Measure
Step 3 Steps to perform MSA
MSA Findings
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Analyze
Step 4 Start
Stop
Non value added activity Value enabling activity Value added activity
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Analyze
Step 4
Process Step Est. Avg. Time (Mins) Value-Added Nonvalue-Added Internal Failure External Failure Control/Inspection Delay Prep/Set-Up Move Value-Enabling 1 2 3 4 5 6 7
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Analyze
Step 4
Data Display
Note: Check if you need segmentation?Is the graphical display indicating multiple processes?If yes, Mention segmentation criteria and show graphs for each segment
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Analyze
Step 4
Performance Variables
Sample statistics
Mean: Median: Standard deviation:
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Analyze
Step 4
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Analyze
Step 5
Performance Objectives
Benchmarking
<Search in PI Tool for any similar projects to benchmark and translate best practices> <Search for industry wide best practice that can be adopted> <Contact TCS Center of Excellence team for help>
Restate Problem and Goal statement (Convert Business Problem -- Statistical Problem - Statistical goal )
PROBLEM STATEMENT (Statistical) GOAL STATEMENT (Statistical)
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Analyze
Step 6
Variation Sources
Ishikawa Diagram
Method People
Measurement
Causes of variation
Material
Machine
Mother Nature
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Analyze
Step 6
Variation Sources
Pareto Chart
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Analyze
Step 6
Variation Sources
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Analyze
Step 6
C O N T R O L
Out of Control
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Improve
Step 7
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Improve
Step 8
Insert results from Optimization DOE, Process Modeling or other tools (if applicable)
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Improve
Step 9
Clarify Data
X Measure
Data Type
LSL
USL
Target
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Improve
1 2 3 4 5 6
x x x x x x x x x x
Total 58 66 100 51 43 59 85 59 59 95
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Improve
Y Y xxxxx
xxxx
A N Y xxxx yyyy Y ddddd dddd correc t? N ddddd
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Improve
Start
Stop
Non value added activity Value enabling activity Value added activity
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Improve
Process Step Est. Avg. Time (Mins) Value-Added Nonvalue-Added Internal Failure External Failure Control/Inspection Delay Prep/Set-Up Move Value-Enabling
Difference between old and new process value link analysis: Details on Delay, Waste and NVA steps removed in the new process:
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Improve
Risk Analysis
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Improve
Step 1
Summary Of Economic Benefits (Monthly) Primary Savings Other Savings
Step 2
Other Savings
Step 3
#
1
Factor
Assumption
Source
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Improve
Pilot Solution
Piloting Results
Use this Slide only if piloting the proposed Solution before actual Implementation Else remove
Piloting Conclusions
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Control
Step 10
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Control
Step 10
MSA Findings
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Control
Step 11
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Control
Step 12
Process Monitoring
< Plot data graphically (Show Before & After scenario) >
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Control
Step 12
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Control
Step 12
Summary
Benefits of Project & Customer Speak <Highlight all tangible and Intangible benefits> <Put in customers overall feedback on project and $ savings> <Classify savings as described on slide 23>
Control/Response Plan Highlights <What to monitor?> <Any Special Cause?> <What will be long term scenario>
Sigma Levels/Improvement
Statistic Mean (if continuous)OR Defects (if Discrete) Std. Dev (if continuous) OR DPMO (if Discrete) Z st (Short term Sigma) Z lt (Long Term, Sigma) Before After
Communication & Translation <Where else can this knowledge be used?> <Are all stakeholders informed of changes/benefits?>
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