Documente Academic
Documente Profesional
Documente Cultură
COMPRESSOR TYPES
The basic principals of air or gas compression
COMPRESSOR TYPES
T w o B a s i c P r i n c i p a l s o f A i r
C o m p r e s s o r s
P o s i t i v e D i s pD l ya nc ae m ie c n Ct o m p r
AGENDA
• COMPRESSOR TYPES
• WORKING PRINCIPLES
• CHARACTERISTICS
• CONTROL SYSTEMS
• STAGING
• GENERAL INFORMATION
WORKING PRINCIPLES
Positive
displacement
principle
DYNAMIC
COMPRESSOR
• Dynamic Principle
WORKING
Blade
PRINCIPLE
• Wheel turns
• Speed of the ball increases
• Speed suddenly reduced to
create pressure increase
DIFFUSER
THE RIGHT CHOICE
• COMPRESSOR TYPES
• WORKING PRINCIPLES
• CHARACTERISTICS
• CONTROL SYSTEMS
• STAGING
• GENERAL INFORMATION
GENESIS OF SCREW
COMPRESSORS
• IN THE 1930S COMPRESSED AIR AND GAS USERS HAD TWO MAIN OPTIONS RECIPS AND CENTRIFUGALS
• TO OVERCOME WEAKNESSES OF THE RECIPS HIS DREAM MACHINE HAD TO BE A ROTARY WITH NO METAL
CONTACT
THUS WAS BORN THE IDEA OFTHE ROTARY SCREW WHICH COMBINED THERMODYNAMIC AND OPERATIONAL
STABILITY AND LOW POWER CONSUMPTION
• IN THE 1970S THE ATLAS COPCO RESEARCH CENTRE THE CERAC I NSTITUTE IN
GENEVA DESIGNED AND PATENTED A REVOLUTIONARY ASSYMETRIC SCREW
PROFILE WHICH IS CURRENTLY USED IN THE G AND Z SERIES MACHINES
Performance
curves
PRESSURE
DYNAMIC
COMPRESSOR
POSITIVE
DISPLACEMENT
COMPRESSOR
CAPACITY
COMPRESSOR CHARACTERISTICS-Displacement compressors
Hp . m
Power P =
his
There are three variables
Where: Hp : Head pressure that affect the power:
m : Mass flow T : Inlet
his : Isentropic temperature
efficiency m : Mass flow
P2/P1 : Pressure
ratio
Mass flow in winters increases and hence high power consumption
THE RIGHT CHOICE
• COMPRESSOR TYPES
• WORKING PRINCIPLES
• CHARACTERISTICS
• CONTROL SYSTEMS
Compressor Control
•Butterfly valve is fully open with full flow of air •Restriction at the inlet (Vacuum)
•Compressor operates at the built-in pressure ratio •Outlet pressure remains the same(air net pressure)
Vacuum prevails
Intake 1 Bar A Intake 0,5 bar A *
SCREW
ELEMENT
•In the loaded condition,the intake valve is fully open and hence the machine
operates at the BIPR
•In the unloaded condition,the intake valve is fully closed and the element is isolated
from the Air-net.
•Hence part load power comes down dramatically and the machine operates
efficiently even at part loads
Screw Compressor Controls
Variable speed drives
In a variable speed control the speed of the machine is continuously adjusted in line with the demand
Schematic:
MOTOR VSD P/ I convertor
Compressor
C Outlet
VARIABLE SPEED
CONTROL