New products 2014

New F-Generation

New T-CAP F-Series

Indoor Outdoor
Reactor

Flow Sensor

Change Source Time Eng.(Japan) to SIKA (Germany)

Increase reactor spec. 10A 25mH -> 14A 10.5mH 3A 15mH -> 6A 35mH

Water Hex Plate

Change Source Alfa Laval to SWEP

Pressure Sensor
Expansion Vessel Tank
Add Alternative CIMM (Italy) or HengXiang (China)

Change Saginomiya std. type sensor same as VRF

Water Pump

Change Source Grundfos (Germany) to Panasonic (Japan)

Omit Sub accumulator

Pressure Relief Valve

Change Source Dunle (Japan) to Matsui (Japan)

Heater Assy

DC Fan Motor

Compressor Size Up
5JD420 -> 5JD650

Reduce length by increase heater density Add alternative JuNichi (China) or Vitar (Malaysia)

Add alternative from Panasonic (China) or SanJiang (China)

New T-CAP F-Series

Flow Sensor

Change Source Time Eng.(Japan) to SIKA (Germany)

Water Hex Plate

Change Source Alfa Laval to SWEP

Expansion Vessel Tank

Add Alternative CIMM (Italy) or HengXiang (China)

Water Pump

Change Source Grundfos (Germany) to Panasonic (Japan)

Pressure Relief Valve

Change Source Dunle (Japan) to Matsui (Japan)

Heater Assy

Reduce length by increase heater density Add alternative JuNichi (China) or Vitar (Malaysia)

A2W Indoor New Component New PCB Controller

BEFORE H14C9623
PCB

AFTER

H16C0613

Additional water outlet sensor 2 (new) New PCB - Pump circuit for Erp compliance - Additional water outlet sensor Omit relay (PCB built in)

Magnet relay

ELCB

Grounding terminal P.S.Cord Holder and Screw

Omit Single phase ELCB -P.S. Cord Holder - Screw - Grounding terminal
New PCB for pump circuit Omit 1 pcs ELCB and magnet relay for simplify strcuture ( Back up & tank heater share usage - with only 1 heater ON at one time)

A2W Indoor New Component Plate Heat Exchanger

BEFORE B90C1022 AFTER B90C1088

Plate quantity: 80pcs

Plate quantity: 52 pcs

- Water hex change source from alfa laval to SWEP : Improve capaity

A2W Indoor New Component (Float Switch)

BEFORE

AFTER

B601008

B621128

Minimum flow rate: 10 l/min (ON/OFF signal) Minimun flowrate: 17 l/min Operation diagram Operation diagram

Change supplier to SIKA - reduce flow rate to improve market installation (without extra pump) for replacement market.

A2W Indoor New Component (Water Outlet Sensor 2)

BEFORE AFTER

A50C3164

Detect heat exchanger unit water outlet temperature for new deice control judgment (prevent WHE cracked)

NOT AVAILABLE

Additional water outlet sensor

A2W Indoor New Component Panasonics Water Pump

BEFORE

AFTER
Speed setup from RC Step 1 : Press Service button Step 2 : Display SR 02 Step 3 : Change speed (7 speeds selection & default at 4)

Change grundfos pump to pana pump for ErP compliance requirement.

Panasonic JAPAN 3-Phase DC brushless motor Variable (PCB control) Class A 1250V 1s 10mA ----

A2W Indoor New Component Pressure Relief Valve

BEFORE AFTER

B621092

B62C1195
Allocate at bottom base pan and turn anti clock wise to open

Manually twist to release water Pressure greater 3 bar will push the paddle and reliese water

Pressure greater 3 bar will push the paddle and release water
Level up to reliese water Change supplier to Matsui

Amount of refrigerant

Old type had 3,1 kg, now we are below 3 kg, so that the endcustomer doesnt need to do a leak test once per year

Old type had 15 m

Power supply e-heater

230 V power supply

Power supply e-heater

400 V power supply

Power supply e-heater

outdoor

Booster heater Backup heater

Tank
outdoor

Booster heater Backup heater

Tank

indoor

indoor

ELB1

ELB2

ELB3

ELB

ELB2

Deice mode Refresh? Current serie

Deice mode Refresh? Current serie

NEW Deice mode New process for 2 fan outdoor units

STEP 1 Once defrost is ON, start current 4-way valve defrost at once. STEP 2 When water temp drops during the process, switch to new defrost to melt remained frost.

Adoption Sep-2013 shipmentFrom 16kW T-CAP2Model Later, plan to install this method in next 2 fan types models. (Same time as Class A pump) Advantage It can significantly reduce activation point of backup heater during normal operation.
Water inlet temperature

Free Heater ON

25 20

Water inlet temperature Free

23 18 10

12
Heater ON HP OFF

Heater ON HP OFF

Actual operation

NEW Deice mode New process for 2 fan outdoor units

NEW Deice mode New process for 2 fan outdoor units

NEW Deice mode New process for 2 fan outdoor units

NEW Deice mode New process for 2 fan outdoor units

Tube temp sensor

Deice end sensor

OD Heat Ex

4-way valve
Main exp valve COMP 2-way valve bypass bypass exp valve Sub-cooler

Plate Heat Ex Water pump on

NEW Deice mode New process for 2 fan outdoor units

NEW Deice mode New process for 2 fan outdoor units

EVA outlet test sensor OD Heat Ex Heat Ex outlet water temp sensor

Hi pressure sensor Main exp valve

4-way valve

Plate Heat Ex Water pump off

COMP

2-way valve bypass

bypass exp valve Sub-cooler

NEW Deice mode New process for 2 fan outdoor units

New Remote Controller No compatible with old bi-block models 2012 current 2013 new

New controller Overview 1

New controller Overview

New controller New Functions

New controller New Functions Base Pan Heater

New controller New Functions Auto Mode

New controller New Auto Mode operation

New controller New Dry Concrete mode

New controller New Dry Concrete mode

New controller New Dry Concrete mode

New controller New Holiday mode

New Panasonics A Class water pump

New Panasonics A Class water pump

New Panasonics A Class water pump

180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0
0 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 0 10 20 10 20

Speed 7 Speed 6 Speed 5 Speed 4 Speed 3 Speed 2 Speed 1 Max

kpa

L/mni

30

40

50

60

70

Min

W
Speed 7 Speed 6 Speed 5 Speed 4 Speed 3

Speed 2
Speed 1 Max

30 L/min 40

50

60

70

Min

New Panasonics A Class water pump

New Panasonics A Class water pump: Air Purge Mode

Air purge mode Presse service longer than 5 s Select Sr:02
Press set Press force
[# 10sec] [# 20sec]

Pump MAX duty Standard Pump speed

Pump OFF [# 10mins]

New Panasonics A Class water pump: Logic Control

Control logic for external switch

Control logic Thermostat control

Set point related to the heating curve is 35 C

HP stops if water outlet temp. = 37C water inlet temp. = 32C ( with nominal water flow )
HP starts if water inlet temp. 29C = 32C 3 K

Control logic Thermostat control

Problem could be a high dT /( less water flow rate )

HP stops if water outlet temp. = 37C water inlet temp. = 27C ( with less water flow )

HP starts if water inlet temp. 24C = 27C 3 K

Control logic Thermostat control

Problem could be a high dT /( less water volume )

HP stops if water outlet temp. = 37C + 3 min delay HP stops if water outlet temp. = 46C water inlet temp. = 41C HP starts if water inlet temp. 38C = 40C 3 K HP stops if water outlet temp. = 37C + 3 min delay If the HP start setpoint is higher then the heating set temperature, then the heating set temperature will be the start set point

Control logic Thermostat control

18C

< outdoor temperature

Outdoor thermo off = 15 C

< 14C
HP starts < 1K

HP stops 3K

< outdoor temperature

Control logic Thermostat control

We stop the tank mode and we switch to heating side

Control logic Thermostat control

52C < tank temperature < 48C Tank mode stops 2K Tank set temp. = 50 C < tank temperature < Tank mode starts 2K

Control logic Thermostat control

If the HP stops related to a high water inlet or water outlet temperature, tank stop condition 2 will be used.

Only if the HP stops related to a high water inlet or outlet temeprature !

50C < tank temperature < 48C Tank mode stops 0K Tank set temp. = 50C < tank temperature < Tank mode starts 2K

Control logic Thermostat control

HP stops if water outlet temp. = 57C water inlet temp. = 52C ( with nominal water flow )
HP starts if water inlet temp. 49C = 52C 3 K

New Functions... New error codes

Error Code Error Description Detection Condition System Condition

H20

Water pump abnormality

When pump rpm abnormal for 10 sec continuously detection

Abnormal indoor units and stop operation

(*) Normal rpm 500 < rpm < 5000

H27 Service valve error judgment control Must fulfill all condition a) b) c) d) H65 Deice circulation Error During cooling mode (Except pump down) During compressor running Internal high pressure detection Internal compressor temperature protection ( When an extra pump is installed directly in series indoor unit, since circulation does not stop even if indoor pump is stopped, heat loss by HEX continues and the period of new defrost is extended above. IPM temperature increase and high limit error is occur. ) Abnormal indoor units and stop operation Abnormal indoor units and stop operation

During new deice cycle, when water pump turned off, if flow SW was continuously detect ON for 10 sec

F30

Water outlet sensor temperature 2 abnormality

1) Open circuit : Less than -50C for 5 sec continuously detection 2) Short circuit : 127C or more for 5 sec continuously detection

Thank you!