Production analysis

Quality specifications can be analyzed with one of the following

The finished garment A muslin fitting or other facsimile A sketch of the garment (Saves cost of sample)

production analysis (qualitative)

Examine the sketch, fit or garment and determine the style line specifications of the garment with respect to fit, drape and silhouette. Determine all the possible patterns breakdowns of the garment with can yield the style specification. Sketch the patterns in miniature with detailed contour for each pattern and state the number of pieces for each pattern in the garment. Make the grain lines on each pattern.

Fabric analysis: determine the yarns, construction, count, and finish of the fabrics, to be used. Evaluate its drape and work characteristics with respect to the specific style specifications determined in step1 and the production process to be used. Trimming and findings analysis: determine the specifications, properties and work characteristics of the trimmings and findings in the garment, Sewing thread and yarn, twist, size, finish, tensile and loop strength etc, closures; buttons, zippers buckles elastics hooks and eyes lacings snaps etc.

1. Process analysis; With respect to quality standards: determine and evaluate the sewing operations, state the specifications and its accompanying tolerances limits, line specifications, required drape specifications, seam type, stitch type, cutting, folding, fusing, marking, under pressing, final pressing, packaging etc. ..

Production analysis quantitative

1. The production machinery or equipments and utility equipment needed 2. Work station layout arrangement of materials, operators, machines etc., 3. Material handling equipment/system needed 4. Flow process grid sequence of operations 5. The production control plan; production schedule

Production control system

Types of forms
Sales order Sales tally sheet Purchase order Receiving memo Cutting order The cutting production control chart Cutting projection tally sheet Re cut or swatch ticket Bundle ticket Bundle control sheet Sewing dept. projection tally

Pressing production tally Packing and shipping projection Charge memo Invoice or bill Production control ledger Equipment maintenance record Equipment inventory control Receiving quality control sheet Laboratory quality control sheet Rejection memo Daily operator scheduling sheet Production control charts Daily operator productivity report Daily inventory in process report Design approval